Furuno VR-3000 Operator's Manual

Data recorder simplified voyage data recorder
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VOYAGE DATA RECORDER
SIMPLIFIED VOYAGE DATA RECORDER
VR-3000
VR-3000S

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Summary of Contents for Furuno VR-3000

  • Page 1 VOYAGE DATA RECORDER SIMPLIFIED VOYAGE DATA RECORDER VR-3000 VR-3000S...
  • Page 2 *00015707812* *00015707812* *00015707812* *00015707812* ( ( TATA TATA ) ) VR-3000/3000S VR-3000/3000S * 0 0 0 1 5 7 0 7 8 1 2 * * 0 0 0 1 5 7 0 7 8 1 2 * *OME44370C00* *OME44370C00*...
  • Page 3 • The contents of this manual and equipment specifications are subject to change without notice. • FURUNO will assume no responsibility for the damage caused by improper use or modification of the equipment by an unauthorized agent or a third party.
  • Page 4 Warning labels are attached to the DCU. damaged or damage to electrical Do not remove the labels. If the label is missing or parts may result. damaged, contact a FURUNO agent or dealer about replacement. Name: Warning Label 1 WARNING...
  • Page 5 www.reelschematic.com www.reelschematic.com POWERING DATA COLLECTING UNIT On the power control panel in the Data Collecting Unit (DCU), confirm that the status display shows “- - -“ and the NORMAL LED is lit after the power has been on for two minutes. If not, see Chapter 3.
  • Page 6 www.reelschematic.com www.reelschematic.com IF AN INCIDENT OCCURS Press the SAVE button on the Remote Alarm Panel. SAVE LED (yellow) SAVE button • The SAVE LED (yellow) starts flashing and shortly thereafter lights. Then, recording to the backup HDD in the Data Collecting Unit is stopped. •...
  • Page 7: Table Of Contents

    www.reelschematic.com www.reelschematic.com TABLE OF CONTENTS FOREWORD........................vi SYSTEM CONFIGURATION ..................vii RECORD OF PUB REV., PROG. NO................viii 1. OPERATION ....................... 1 1.1 Overview ............................1 1.2 Operating Procedure .........................6 1.2.1 Powering, recording......................6 1.2.2 Stopping recording......................6 1.3 Operation on Remote Alarm Panel....................7 1.4 Removing HDD..........................8 1.5 How to Release DRU ........................8 2.
  • Page 8: Foreword

    The basic VR-3000/VR-3000S consists of a Data Collecting Unit (DCU), a Data Recording Unit (DRU), a Remote Alarm Panel (RAP) and microphones to record bridge audio. The VR-3000 is also equipped with a Junction Box (JB), which is optional on the VR-3000S. The DCU contains the Data Processor Unit, interface modules and backup batteries.
  • Page 9: System Configuration

    www.reelschematic.com www.reelschematic.com SYSTEM CONFIGURATION Data Recording Unit (DRU) VR-5020-6G/VR-5020-9G Waterproof MIC VR-3012W Bridge MIC Max. 6 ch VR-5011 Remote Alarm Max. VHF I/F 2 ch Panel (RAP) IF-5200 Junction Box (JB) VR-3016 24 VDC VHF Audio IF-8530 (max. 2) Max. 2 ch Data Collecting Serial Max.
  • Page 10: Record Of Pub Rev., Prog. No

    RECORD OF PUB REV., PROG. NO. Revision No., Program No. Outline of Revision Date of Revision (software) VR-3000 SYSTEM printing. Apr. 19, 2006 2450031-01 2450026-01 Page vi, vii Same as above Revised system configuration drawings to include June 2, 2006 Waterproof MIC.
  • Page 11: Operation

    Wind speed and direction VDR alarm output $VRALR Radar data Bridge audio VHF communication audio Power supply precaution If ship’s mains power source (100-230 VAC) and emergency source fail, the VR-3000/VR-3000S continues to record bridge audio for 2 h from backup batteries.
  • Page 12 www.reelschematic.com www.reelschematic.com Continuity of storing data The VDR should be provided with power to store data for 12 h on a first-in, first-out basis. Recording is terminated only under the following circumstances: a) During essential maintenance while the vessel is in port. b) When the vessel is laid-up.
  • Page 13 www.reelschematic.com www.reelschematic.com Data Recording Unit The Data Recording Unit is housed in a highly visible protective capsule which can withstand a fire of 1100°C for 1 hour and deep-sea pressure of 6000 m. The underwater acoustic beacon (pinger) on the capsule automatically transmits 10 ms pulses at 37.5 kHz for at least 30 days when it is submerged in water.
  • Page 14 www.reelschematic.com www.reelschematic.com AIS-VHF data-link message, AIS-VHF data-link own-vessel message Where there is no commercial off-the-shelf interface available to obtain radar data then AIS target data shall be recorded as a source of information regarding other ships, otherwise AIS information may be recorded additionally as a beneficial secondary source of information on both other and own ship.
  • Page 15 www.reelschematic.com www.reelschematic.com Radar data Radar image including range rings, EBLs, VRMs, plotting symbols, radar maps, parts of SENC, voyage plan, and other essential navigational indications, is recorded in the DRU via the interface in the DCU which is connected to the buffered video output of the radar display unit. One complete picture frame is captured at intervals of 15 s.
  • Page 16: Operating Procedure

    www.reelschematic.com www.reelschematic.com 1.2 Operating Procedure The VDR comes with a key to lock the DCU to protect against any unauthorized access. The key must be kept securely after installation. 1.2.1 Powering, recording On the power control panel in the DCU, turn on the AC SUPPLY MAINS, DC SUPPLY MAINS and BATTERY BACK-UP switches in this order.
  • Page 17: Operation On Remote Alarm Panel

    NOTICE After pressing the SAVE button, data will not be recorded. Replace the HDD with an initialized one, or contact a FURUNO agent for necessary procedure. SAVE button The SAVE button functions to stop recording to the backup HDD in the DCU. If an incident occurs, press this button to stop recording to the backup HDD, and then see paragraph 1.4 for how to...
  • Page 18: Removing Hdd

    www.reelschematic.com www.reelschematic.com 1.4 Removing HDD VDR information is copied automatically into the backup hard disk drive (HDD) for more than 12 hours (max. 48 hours) and is then automatically written over with new data. Bring the HDD with you after an incident if possible. To remove the HDD, do the following: 1.
  • Page 19: Maintenance

    www.reelschematic.com www.reelschematic.com 2. MAINTENANCE Periodic checks and maintenance are important for proper operation of any electronic systems. This chapter contains maintenance instructions to be followed to obtain optimum performance and the longest possible life of the equipment. Any maintenance must be executed by a suitably qualified technician.
  • Page 20: Software Maintenance

    2.3 Software Maintenance 2.3.1 Software list The software and software version of the VR-3000/VR-3000S are as shown in the table below. VR-3000/VR-3000S software list Software name Software version Date VR-3000 System Program 2450031-01 Mar 2006 VR-3000 RAP 2450026-01 Mar 2006 2.3.2 Checking software version of system program...
  • Page 21: Replacing Batteries

    Every four years, the back-up batteries (2 pcs.) in the DCU must be replaced with new ones (Type: OP24-12 Code no.: 004-385-010) by a qualified service engineer. Note that the batteries should be recycled. Contact a FURUNO dealer for further details. Observe the following precautions with the batteries:...
  • Page 22: Replacing Acoustic Beacon

    www.reelschematic.com www.reelschematic.com 2.5 Replacing Acoustic Beacon The life of the underwater acoustic beacon is approximately 6 years. It must be replaced (Type: DK-120, Code no. 000-148-648) by a qualified service technician before validity date marked on the beacon. 1. Unfasten two bolts and remove the beacon cover. 2.
  • Page 23: Replacing Backup Hdd

    An HDD may not be re-used for recording once the Save button has been operated. Contact a FURUNO dealer for further details. A backup HDD records navigation data for more than past 12 hours (48 hours max.). For longer recording, use Live Player Backup.
  • Page 24: Replacing Fuses

    Fuses DCU, door opened 2.8 Replacing Consumable Parts Consumable parts in the VR-3000/VR-3000S are as shown in the table below. Replace the parts at their expected expirations. The period of expiration begins from the date of installation. Consumable part Expected life...
  • Page 25: Troubleshooting

    www.reelschematic.com www.reelschematic.com 3. TROUBLESHOOTING This chapter provides information on possible causes of problems you may experience with your VDR. If you still have a problem after referring to the table, contact your local dealer or national distributor for further advice. Always provide the product serial number. 3.1 General Troubleshooting Use the table below to identify the trouble, cause and possible solution.
  • Page 26: Error Codes

    If system time and time not, set it and restart supplied by UTC source is VR-3000/S. If yes, find more than one hour. out why time source device defined in WEB_Configurator is delivered “out of bands”...
  • Page 27 – not storing data. to Backup HDD. PRC_RECORDING_DRU_INACTIVE Indicates that DRU is Check communication inactive – not storing data. to DRU. PRC_STATUS_CONFIG_UNABLE_ VR-3000/S could not save Check DRU connected; TO_SAVE configuration to BACKUP DRIVE OK; DRU/BACKUP-DRIVE. For other call for service.
  • Page 28 DRU, CONFIG_area needs to be cleared. PRC_STATUS_CONFIG_INVALID_ Size of CONFIG_area in Clear CONFIG_area SIZE DRU is different from and restart VR-3000/S. expected one. This This will install a should only happen “default minimum” during installation/service configuration. and upgrade of software.
  • Page 29 Error codes (con’t from previous page) Error Name Description Action code PRC_RECORDING_STOPPED_ The VR-3000 has Reconnect AC or DC INDICATION stopped recording. The power. The system will system has been running start recording after 30 on BATTERY only, for seconds.
  • Page 30: Testing Display Of Remote Alarm Panel

    www.reelschematic.com www.reelschematic.com 3.3 Testing Display of Remote Alarm Panel Press the TEST button on the RAP to check that all LCD segments are displayed properly.
  • Page 31: Location Of Parts

    www.reelschematic.com www.reelschematic.com 4. LOCATION OF PARTS 4.1 Parts Location 4.1.1 Data Collecting Unit (VR-3010) Fuses From top: 1) RADAR I/F Board (RI-3010) Battery 2) AUDIO Board (OP24-12) 3) SERIAL Board (2 pcs.) 4) Riser Card (24P0068) 5) CPU Board Backup Hard Disk (HDD) (VR-3011) Compact Flash Card...
  • Page 32: Data Recording Unit (Vr-5020-9G Or Vr-5020-6G)

    www.reelschematic.com www.reelschematic.com 4.1.2 Data Recording Unit (VR-5020-9G or VR-5020-6G) 2.5-inch FLASH DISK Card (3 pcs.) CONNECTOR Board (24P0044) Underwater Acoustic Beacon (DK-120) CONNECTION Board REPEATER FLASH DISK (24P0042) Board Board (24P0080) Components inside capsule Data Recording Unit (VR-5020-9G or VR-5020-6G)
  • Page 33: Junction Box (If-8530)

    www.reelschematic.com www.reelschematic.com 4.1.3 Junction Box (IF-8530) MAIN Board (24P0069) Terminal Board (24P0077) (w/WAGO connectors) Junction Box (IF-8530) 4.1.4 Remote Alarm Panel (VR-3016) RAP PANEL Board (24P0076A) (underneath) RAP MAIN Board (24P0075A) (underneath) Remote Alarm Panel (VR-3016)
  • Page 34: Parts List

    (IMO A.694(17)/8.3.1. Only some discrete components are used. FURUNO Electric Co., Ltd. believes identifying these components is of no value for shipborne maintenance; therefore, they are not listed in this manual. Major modules can be located on the parts location on previous pages.
  • Page 35: Interface (Iec 61162-1, Iec 61162-2)

    www.reelschematic.com www.reelschematic.com 5. INTERFACE (IEC 61162-1, IEC 61162-2) 5.1 Data Sentences Some sentences described here are the ones proposed by the recent IEC TC80/WG6 (Digital Interface Working Group) at the time of this publication. They are marked with PAS 101 or PAS 102.
  • Page 36 www.reelschematic.com www.reelschematic.com DOR - Door status indication This sentence indicates the status of watertight doors, fire doors and other hull openings / doors. Malfunction alarms of the watertight door, fire door and hull opening/door controller should be included in the “ALA” sentence. $xxDOR, A, hhmmss.ss, aa, aa, xxx, xxx, A, c—c, *hh<cr><lf>...
  • Page 37 www.reelschematic.com www.reelschematic.com DTM - Datum reference (to be further developed) Local geodetic datum to which a position location is referenced. $--DTM, ccc, a*hh<CR><LF> Country sub-division code W72 - WGS 72, W84 - WGS 84, IHO - datum code, 999 - user defined ETL - Engine telegraph operation status The ETL sentence indicates engine telegraph position including operating location and sub-telegraph indicator.
  • Page 38 www.reelschematic.com www.reelschematic.com FIR - Fire detection (PAS 102) $xxFIR, A, hhmmss.ss, aa, xx, xxx, xxx, A, A, c--c, *hh<CR><LF> 0: Header 1: message type 3: System indicator of fire detection 4: Division indicator of door allocation (1) 5: Division indicator of door allocation (2) 6: Fire detector number or activation detection number count 7.
  • Page 39 www.reelschematic.com www.reelschematic.com GNS - GNSS fix data Fix data for single or combined satellite navigation systems (GNSS). $--GNS,hhmmss.ss,llll.lll,a,yyyyy.yyy,a,c--c,xx,x.x,x.x,x.x,x.x,x.x*hh<CR><LF> +------ 10 +---------- 9 +-------------- 8 +------------------ 7 | +---------------------- 6 +------------------------- 5 | +------------------------------ 4 +-------+--------------------------------- 3 +---+--------------------------------------------- 2 +------------------------------------------------------------- 1 1.
  • Page 40 www.reelschematic.com www.reelschematic.com HSS - Hull stress surveillance systems (PAS 102) $xxHSS, c--c, x.x, A, *hh<cr><lf> 0: Header 1: Measurement point ID 2: Measurement value 3: Data status, A = data valid, V = data invalid 4: Check-sum Note: This must be verified by Ship Classification. VDR is required to log such data if HSS is fitted on ship.
  • Page 41 www.reelschematic.com www.reelschematic.com HTD - Heading/Track control data $--HTD,A,x.x,a,a,a,x.x,x.x,x.x,x.x,x.x,x.x,x.x,a,A,A,A,x.x*hh<CR><LF> | | | | | | | | | | | | | | | | | | | | | | | +--- 18 | | | | | | | | | | | +------ 17 | | | | | | | | | | +--------- 16 | | | | | |...
  • Page 42 www.reelschematic.com www.reelschematic.com MWV - Wind speed and angle (PAS 102) When the reference field is set to relative, data is provided giving the wind angle in relation to the vessel’s heading and wind speed, both relative to the moving vessel. When the reference field is set to true, data is provided giving the wind angle relative to the vessel’s heading and wind speed, both with reference to the moving water.
  • Page 43 www.reelschematic.com www.reelschematic.com RPM - Revolutions (PAS 102) Shaft or engine revolution rate and propeller pitch. $--RPM, a, x, x.x, x.x, A*hh<CR><LF> Status: A = data valid Propeller pitch, % of maximum, “-” = astern Speed, revolutions/min, “-” = counter-clockwise Engine of shaft number, numbered from center-line Odd = starboard, even = port, 0 = single or no center-line Source, shaft/engine S/E RSA - Rudder sensor angle...
  • Page 44 www.reelschematic.com www.reelschematic.com TRD - Thruster response data This sentence provides the response data for thruster devices. $xxTRD, x, x.x, A, x.x, A, x.x, *hh<cr><lf> 1 2 3 0) Header 1) Number of thrusters Odd = Bow thruster Even = Stern thruster 2) RPM demand 3) Data status R = relative (%): 0-100% from zero to maximum rpm...
  • Page 45 www.reelschematic.com www.reelschematic.com VDM - UAIS VHF Data-link Message (IEC 61162-2, for AIS) !--VDM,x,x,x,x,s--s,x*hh<CR><LF> | | | | | | | | | +--- 7 | | | | | +----- 6 | | | | +-------- 5 | | | +------------ 4 | | +-------------- 3 | +---------------- 2 +------------------ 1...
  • Page 46 www.reelschematic.com www.reelschematic.com WAT - Water level detection (PAS 102) This sentence provides detection status of water leakage and bilge water level, with monitoring location data. Malfunction alarm of the water level detector should be included in the “ALA” sentence. $xxWAT, A, hhmmss.ss, aa, aa, xx, xxx, A, c—c, *hh<cr><lf> 1 2 3 4 5 6 7 8 9 0) Header 1) Message type...
  • Page 47 www.reelschematic.com www.reelschematic.com XDR - Transducer measurements Measurement data from transducers that measure physical quantities such as temperature, force, pressure, frequency, angular or linear displacement, etc. Data from a variable number of transducers measuring the same of different quantities can be mixed in the same sentence. This sentence is designed for use by integrated systems as well as transducers that may be connected in a “chain”...
  • Page 48: Interface Circuits

    www.reelschematic.com www.reelschematic.com 5.2 Interface Circuits 5.2.1 IEC 61162-1 Data Collecting Unit Junction Box...
  • Page 49: Iec 61162-2

    www.reelschematic.com www.reelschematic.com 5.2.2 IEC 61162-2 Data Collecting Unit Junction Box...
  • Page 50: Appendix: Playing Back Recorded Data

    July 2006 be supplied with an accessible means for extracting the stored data from the VDR or S-VDR to a laptop computer. Manufacturers are required to provide software for extracting data, instructions for extracting data and cables for connection between recording device and computer. FURUNO provides the following: •...
  • Page 51: Specifications

    July 2002 by the revised SOLAS Chapter V. The Simplified Voyager Data Recorder (S-VDR) is a recording system required by IMO MSC.163(78). VR-3000 fully complies with the IMO Resolution A. 861 (20) and IEC 61996 testing standard. VR-3000S fully complies with the IMO MSC.163(78) and IEC/PAS 61996 testing standard.
  • Page 52 FURUNO VR-3000/VR-3000S DATA RECORDING UNIT (DRU): VR-5020 Chassis Protective capsule Shock Resistance 50G x 11 ms Penetration Resistance 250 kg weight, dropped from 3 m height Fire Resistance 1100°C for 1 hour, 260°C for 10 hours Submersible 6000 m...
  • Page 53 FURUNO VR-3000/VR-3000S ENVIRONMENTAL CONDITION Ambient Temperature (IEC 60945) Data collecting unit (VR-3010) -15°C to +55°C Data recording unit (VR-5020) -25°C to +55°C (IEC 61996) Bridge Microphone (VR-5011) -15°C to +55°C Waterproof Microphone (VR-3012W) -25°C to +55°C Others -15°C to +55°C Relative Humidity 93% at 40°C...
  • Page 54 • Test reports FLI 12-06-001 of 24 February 2006, FLI 12-06-026 of 25 May 2006 and FLI 12- 06-027 of 31 May 2006 issued by Furuno Labotech International Co., Ltd, Japan This declaration is issued according to the provisions of European Council Directive 96/98/EC on marine equipment modified by Commission Directive 2002/75/EC.

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