JLG 1200SJP Operation And Safety Manual
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JLG 1200SJP Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Models
1200SJP
1350SJP
PVC 2001
GB
AS/NZS
ANSI
31215054
October 23, 2019 - Rev A
®

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Summary of Contents for JLG 1200SJP

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models 1200SJP 1350SJP PVC 2001 AS/NZS ANSI 31215054 October 23, 2019 - Rev A ®...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES A POTENTIALLY HAZARDOUS SITUATION.
  • Page 5 Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE Contact: CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.
  • Page 6 FOREWORD REVISION LOG Original Issue A - October 23, 2019 31215054...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS Boom Control System Check Procedure ..2-10 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED)..2-11 GENERAL ..........1-1 PRE-OPERATION .
  • Page 8 TABLE OF CONTENTS TRAVELING (DRIVING) ....... . 4-9 4.16 STOWING THE JIB FOR TRANSPORT ....4-19 Traveling Forward and Reverse .
  • Page 9 TABLE OF CONTENTS SKYGLAZIER™ ........6-7 Capacities .
  • Page 10 TABLE OF CONTENTS 31215054...
  • Page 11 LIST OF TABLES Minimum Approach Distances (M.A.D.) ....1-6 Beaufort Scale (For Reference Only)....1-9 Inspection and Maintenance Table .
  • Page 12 LIST OF TABLES 31215054...
  • Page 13 LIST OF FIGURES 7-5. Engine Operating Temperature Specifications - Caterpillar 2-1. Basic Nomenclature........2-4 3-1.
  • Page 14 LIST OF FIGURES viii 31215054...

  • Page 15: Section 1 - Safety Precautions

    This section contains the responsibilities of the owner, user, oper- ator, lessor, and lessee concerning safety, training, inspection, maintenance, application, and operation. If there are any ques- tions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“JLG”). 31215054...

  • Page 16: Workplace Inspection

    MEWP. The user shall deter- ment unless the application is approved in writing by JLG. mine if personnel are qualified to operate the MEWP prior to operation.

  • Page 17: Machine Inspection

    • Check the machine for modifications to original components. opposite direction. Always return switch to neutral and stop Ensure that any modifications have been approved by JLG. before moving the switch to the next function. Operate con- trols with slow and even pressure.

  • Page 18: Trip And Fall Hazards

    • Hydraulic cylinders are subject to thermal expansion and con- traction. This may result in changes to the platform position approved by JLG. while the machine is stationary. Factors affecting thermal • When two or more persons are in the platform, the operator movement can include the length of time the machine will shall be responsible for all machine operations.

  • Page 19: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • Enter and exit only through gate area. Use extreme caution when entering or leaving platform. Ensure that the platform • This machine is not insulated and does not provide protection assembly is fully lowered. Face the platform when entering or from contact or proximity to electrical current.

  • Page 20: Minimum Approach Distances (M.a.d.)

    SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)

  • Page 21: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are • Ensure that the ground conditions are adequate to support rated for the voltage of the line being guarded. These barriers the maximum tire load indicated on the tire load decals shall not be part of (or attached to) the machine.
  • Page 22 Keep all loads within the confines of the platform, weather events, the time required to lower the platform, and unless authorized by JLG. methods to monitor current and potential wind conditions. • Keep the chassis of the machine a minimum of 2 ft. (0.6m) •...

  • Page 23: Beaufort Scale (For Reference Only)

    SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 7.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions...

  • Page 24: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.

  • Page 25: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must hauling. be observed during maintenance of this machine. Additional pre- cautions to be observed during machine maintenance are •...

  • Page 26: Battery Hazards

    • Use only replacement parts or components that are approved • Always disconnect batteries when servicing electrical compo- by JLG. To be considered approved, replacement parts or com- nents or when performing welding on the machine. ponents must be identical or equivalent to original parts or components.

  • Page 27: Section 2. User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, The Mobile Elevating Work Platform (MEWP) is a personnel han- depressions, holes, and drop-offs exist.

  • Page 28: Operator Responsibility

    Responsibilities for familiarization may vary by region. The following table covers machine inspections and mainte- nance required by JLG Industries, Inc. Consult local regulations for Only properly trained personnel who have received unit-specific further requirements for MEWPs. The frequency of inspections familiarization shall operate a MEWP.

  • Page 29: Inspection And Maintenance Table

    Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. JLG Industries, Inc. recognizes a Factory trained Service Technician as a person who has successfully completed the JLG Service Training School for the specific JLG product model.
  • Page 30 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 31215054...

  • Page 31: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection Walk-Around Inspection – Perform as instructed. Battery – Charge as required. The Pre-Start Inspection should include each of the following: Fuel (Combustion Engine Powered Machines) – Add the Cleanliness – Check all surfaces for leakage (oil, fuel, or bat- proper fuel as necessary.
  • Page 32 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Platform Gate - Keep gate and surrounding area clean and unobstructed. Verify the gate closes properly and is not bent or damaged. Keep gate closed at all times except when entering/exiting the platform and loading/unloading materials.
  • Page 33 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Walk-Around Inspection 31215054...
  • Page 34 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Walk-Around Inspection Platform Control Console - Switches and levers return to neutral when activated and released, decals/placards secure and legible, control markings legible. Begin the Walk-Around Inspection at Item 1, as noted on the dia- gram.

  • Page 35: Function Check

    TO STOWED POSITION, SHUT DOWN MACHINE, AND HAVE WIRE ROPES INSPECTED/ and legible, control markings legible. SERVICED BY A QUALIFIED JLG MECHANIC. LOOSE OR MISADJUSTED WIRE ROPES Auxiliary Hydraulic Pump - See Inspection Note. COULD RESULT IN SERIOUS INJURY OR DEATH.
  • Page 36 Extend the boom until it stops. Boom must stop on colored stripe matching the capacity indicator. If the boom does not stop on the correct stripe, the system must be repaired by JLG authorized Service Per- sonnel before the machine can be used. 31215054...

  • Page 37: Skyguard Function Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SkyGuard Function Test NOTE: If SkyGuard is enabled with the Soft Touch system, functions will cut out instead of reversing. NOTE: Refer to Section 4.11 for additional information on SkyGuard Disengage the SkyGuard sensor, release controls, then recy- operation.

  • Page 38: Oscillating Axle Lockout Test (If Equipped)

    12" [30.4 cm] on the1350SJP or 24" [60.9 cm] on to release cylinders. The lockout cylinders should release and the 1200SJP) and drive is selected. allow the wheel to rest on ground. Repeat the procedure for the right oscillation cylinder check-...

  • Page 39: Section 3 - Machine Controls And Indicators

    SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS 3.1 GENERAL 3.2 CONTROLS AND INDICATORS NOTE: The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND arise.

  • Page 40: Ground Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Indicator Panel 2. Boom Control System Test Button 3. Telescope 4. Swing 5. Lift 6. Platform/Ground Select Switch 7. Hourmeter 8. Power/Emergency Stop 9. Engine Start/Auxiliary Power 10. Articulating Jib 11. Platform Leveling Override 12.

  • Page 41: Ground Control Station With Machine Safety System

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Indicator Panel 2. Boom Control System Test Button 3. Telescope 4. Swing 5. Lift 6. Platform/Ground Select Switch 7. Hourmeter 8. Power/Emergency Stop 9. Engine Start/Auxiliary Power 10. Articulating Jib 11. Platform Leveling Override 12.

  • Page 42: Ground Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Main Boom Telescope TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR Provides extension retraction of the main boom. TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED.
  • Page 43 SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform/Ground Select Switch Power/Emergency Stop Switch A three position, key operated switch sup- A two-position red mushroom shaped switch plies power to the platform control console supplies power to Platform/Ground Select when positioned to Platform. With the switch switch when pulled out (on).
  • Page 44 SECTION 3 - MACHINE CONTROLS AND INDICATORS Engine Start/Auxiliary Power Switch Platform Leveling Override To start the engine, the switch must be held Up A three position switch until the engine starts. allows the operator to adjust the automatic self leveling To use auxiliary power, the switch must be held system.
  • Page 45 SECTION 3 - MACHINE CONTROLS AND INDICATORS Machine Safety System Override (MSSO) (CE Only) Provides emergency override of function controls that are locked out in the event of Load Sense System activation. Air Shutoff Valve (ASOV) (If Equipped) The red LED ASOV light indicates when the valve has been actuated.
  • Page 46 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Battery Charge 5. Boom Control System Calibrated 8. Glow Plugs 11. Wire Rope Service 2. System Distress 6. Generator 9. Platform Overload 12. Engine Error 3. Drive Steer Disable 7. Fuel Gauge 10.

  • Page 47: Ground Control Indicator Panel

    Refer to the capacity decals on the machine for System Distress Indicator restricted and unrestricted platform capacities. The light indicates that the JLG Control System Boom Control System Calibrated Indicator has detected an abnormal condition and a Diagnostic Trouble Code has been set in the When illuminated, the light indicates the system memory.
  • Page 48 If a failure is discovered, Indicates the axles are fully extended. The indi- the system must be repaired by a JLG factory trained techni- cator will flash as the axles are extending or cian before the machine can be used.

  • Page 49: Platform Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 500 lb 230 kg 1000 lb 450 kg 1 7 057 44 A 1 7 051 7 4 B 1706741A 1702566 1 7 02565 A 1 7 057 45 B 1 7 02938 1 7 0 1 7 051 7 1 A O AC 02770...

  • Page 50: Platform Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Station Steer Select The action of the steering system is opera- (See Figure 3-4., Platform Control Console tor selectable. The center switch position gives conventional front wheel steering with the rear wheels unaffected. This is for TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR normal driving at maximum speeds.
  • Page 51 When the Boom Control is positioned to Auto- matic, lift and telescope movements are coordi- Allows the operator to extend or retract nated by the JLG control system and the the axles. The axles can only be extended automatic platform leveling feature is active or retracted while the machine is being during lift, telescope, swing, and drive movements.
  • Page 52 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: When positioned to Manual, boom functions will be stopped ate platform rotate, jib lift, jib level, jib telescope, jib stow, when the envelope limits are reached. When this occurs, operate platform level, main boom lift, main telescope and swing. a different function or select the automatic position.
  • Page 53 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: To operate the Drive Joystick, pull up on the lock- Lights (If Equipped) ing ring below the handle. Operates accessory light packages if the machine is so equipped. Jib Lift Provides raising and lowering of the jib. NOTE: The DRIVE control levers are spring-loaded and will automati- cally return to neutral (OFF) position when released.
  • Page 54 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: The Jib Swing function is not operable when the Capacity Select Jib Stow control is in the 1000 lb (454 kg for ANSI markets and 450 kg for CE and Australia markets) position. Allows the jib to be returned to the stowed position for transport and also taken out of Jib Swing...
  • Page 55 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: To operate the Main Boom Lift/Swing joystick, pull up on the locking ring below the handle. NOTE: The Main Boom Lift/Swing joystick is spring loaded and will automatically return to neutral (off) position when released. Main Lift/Swing Controller Provides main lift and swing.
  • Page 56 SECTION 3 - MACHINE CONTROLS AND INDICATORS ½ OAC 02780 1. System Distress 5. Generator 9. Glow Plugs 13. Wire Rope Service 2. Drive Orientation 6. Creep Speed 10. Level System Fault Indicator 14. Boom Control System Warning 3. Capacity Zone Indicator 7.

  • Page 57: Platform Control Indicator Panel

    Restricted capacities permitted restricted platform positions (shorter boom The light indicates that the JLG Control System lengths and higher boom angles). has detected an abnormal condition and a NOTE: Refer to the capacity decals on the machine for restricted and Diagnostic Trouble Code has been set in the unrestricted platform capacities.
  • Page 58 SECTION 3 - MACHINE CONTROLS AND INDICATORS Footswitch/Enable Indicator IF TILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED OR EXTENDED, To operate any function, the footswitch must be depressed and the function selected within RETRACT AND LOWER TO BELOW HORIZONTAL THEN REPOSITION MACHINE SO THAT seven seconds.
  • Page 59 If the indicator remains lit, a boom control system Platform Overload Indicator fault or failure has been detected. If a failure is discovered, the system must be repaired by a JLG factory trained techni- Indicates the platform has been overloaded. cian before the machine can be used.
  • Page 60 SECTION 3 - MACHINE CONTROLS AND INDICATORS 31215054 3-22...

  • Page 61: Section 4 - Machine Operation

    Proper tire pressure. performing inspections and the Function Check, the ground con- Machine is as originally equipped from JLG. trols are to be used in an emergency to lower the platform to the ground should the operator in the platform be unable to do so.

  • Page 62: Controlled Arc

    SECTION 4 - MACHINE OPERATION Controlled Arc will function automatically, or when lifting up, telescope out will function automatically. When the Boom Control Switch is in the manual mode, lift and telescope functions are independent functions controlled by the operator. Envelope Tracking ENVELOPE BUFFER LINE...

  • Page 63: Controlled Angle

    SECTION 4 - MACHINE OPERATION Platform Load Sensing System (LSS) NOTE: Boom Control System in Automatic Mode: When the boom is completely elevated along the edge of the backward stability The Platform Load Sensing System provides the platform capac- region and the telescope in function is activated, lift down will ity to the control system.

  • Page 64: Position Of Least Forward Stability

    SECTION 4 - MACHINE OPERATION TELESCOPE FULLY EXTENDED MACHINE WILL TIP OVER IN THIS TURNTABLE ROTATED DIRECTION IF OVERLOADED OR 90 DEGREES FROM OPERATED BEYOND THE LIMITS OF STOWED POSITION THE MAXIMUM OPERATING SLOPE Figure 4-1. Position of Least Forward Stability 31215054...

  • Page 65: Engine Operation

    SECTION 4 - MACHINE OPERATION ENGINE OPERATION NOTE: Initial starting should always be performed from the Ground Control station. J I B E L E VAT E D VERTICAL Starting Procedure MACHINE WILL TIP OVER IN THIS IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR AN EXTENDED TIME. SDIRECTION IF OVERLOADED OR SHOULD ENGINE FAIL TO START AGAIN, ALLOW STARTER TO COOL OFF FOR 2-3 MIN- OPERATED BEYOND THE LIMITS...
  • Page 66 SECTION 4 - MACHINE OPERATION Pull the Power/Emergency Stop switch out. From the Platform Control Console, pull the Power/Emergency Stop switch out. Push the Engine Start switch until engine Push the Engine Start switch until engine starts. starts. NOTE: Footswitch must be in released (up) position before starter will operate.

  • Page 67: Shutdown Procedure

    SECTION 4 - MACHINE OPERATION Shutdown Procedure Air Shutoff Valve (ASOV) (If Equipped) Air Shutoff Valve (ASOV) is an overspeed protection device mounted to the engine’s air intake system. When the valve is IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN, DETERMINE actuated, it obstructs airflow intake and stops the engine.

  • Page 68: Fuel Reserve / Shut-Off System

    JLG Mechanic to verify your machine setup. The Fuel Shutoff System monitors the fuel in the tank and senses when the fuel level is getting low. The JLG Control System auto- matically shuts the engine down before the fuel tank is emptied unless the machine is set up for Engine Restart.
  • Page 69 The operator can repeat this process until there is no more fuel available. CONTACT A QUALIFIED JLG MECHANIC IF THE MACHINE NEEDS RESTARTED AFTER NO MORE FUEL IS AVAILABLE. • Engine Stop - The engine will shut down. No restarts will be permitted until fuel is added to the tank.

  • Page 70: Grade And Side Slopes

    SECTION 4 - MACHINE OPERATION LE VE L Figure 4-4. Grade and Side Slopes 31215054 4-10...

  • Page 71: Traveling (Driving)

    SECTION 4 - MACHINE OPERATION TRAVELING (DRIVING) DO NOT DRIVE WITH BOOM ABOVE HORIZONTAL EXCEPT ON A SMOOTH, FIRM AND NOTE: Refer to the Operating Specifications table for Gradeability and Sideslope ratings. LEVEL SURFACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE. TO AVOID LOSS OF TRAVEL CONTROL OR TIP OVER, DO NOT DRIVE MACHINE ON All ratings for Gradeability and Sideslope are based upon the GRADES EXCEEDING THOSE SPECIFIED IN THE OPERATING SPECIFICATIONS SECTION...

  • Page 72: Traveling Forward And Reverse

    SECTION 4 - MACHINE OPERATION Traveling Forward and Reverse Traveling on a Grade At Platform Controls, pull out Emergency Stop switch, start When traveling a grade, maximum braking and traction are obtained engine, and activate footswitch. with the boom stowed, in position over the rear axle, and in line with the direction of travel.

  • Page 73: Steering

    SECTION 4 - MACHINE OPERATION STEERING NOTE: When the Boom Control Select Switch is in the Manual mode, Platform leveling only functions during Main Lift operation. Position thumb switch on Drive/Steer controller to RIGHT for When the Boom Control Select Switch is in the Automatic mode, steering right, or to LEFT for steering left.

  • Page 74: Boom

    SECTION 4 - MACHINE OPERATION BOOM TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMER- GENCY STOP SWITCH TO STOP THE MACHINE. A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE.

  • Page 75: Swinging The Jib

    SECTION 4 - MACHINE OPERATION 4.11 SKYGUARD OPERATION To extend or retract the main boom, use the Telescope Control Switch to select In or Out movement. SkyGuard provides enhanced control panel protection. When the Swinging the Jib SkyGuard sensor is activated, functions in use at the time of actu- ation will reverse or cutout.

  • Page 76: Skyguard

    SECTION 4 - MACHINE OPERATION SkyGuard Reattach magnetic end of cable to bracket if it becomes discon- Approximately 50 lb (222 Nm) of force is applied to yellow bar. nected. SkyGuard - SkyLine SkyGuard - SkyEye Cable is pressed, breaking the magnetic connection between the Operator passes through path of sensor beam.

  • Page 77: Skyguard Function Table

    SECTION 4 - MACHINE OPERATION SkyGuard Function Table Boom Drive Drive Boom Boom Boom Basket Basket Steer Swing Lift Jib Lift Forward Reverse Lift Up Tele Out Tele In Swing Level Rotate Down R * / C * * R = Indicates Reversal is Activated C = Indicates Cutout is Activated * DOS (Drive Orientation System) Enabled * * DOS Not Enabled, machine is driving straight without steering, and any other hydraulic function is active...

  • Page 78: 4.13 Emergency Towing

    SECTION 4 - MACHINE OPERATION 4.13 EMERGENCY TOWING Disconnect drive hubs by inverting disconnect cap. RUNAWAY VEHICLE/MACHINE HAZARD. MACHINE HAS NO TOWING BRAKES. TOWING VEHICLE MUST BE ABLE TO CONTROL MACHINE AT ALL TIMES. ON-HIGHWAY TOWING NOT PERMITTED. FAILURE TO FOLLOW INSTRUCTIONS COULD CAUSE SERIOUS INJURY OR DEATH.

  • Page 79: 4.14 Shut Down And Park

    SECTION 4 - MACHINE OPERATION 4.14 SHUT DOWN AND PARK 4.15 LIFTING AND TIE DOWN To shut down and park the machine, the procedures are as fol- See Figure 4-7. lows: Lifting Drive machine to a reasonably well protected area. Refer to the Serial Number Plate, refer to the Specifications Ensure boom is fully retracted and lowered over rear axle.

  • Page 80: 4.16 Stowing The Jib For Transport

    SECTION 4 - MACHINE OPERATION 4.16 STOWING THE JIB FOR TRANSPORT Place the boom in the stowed position with the turntable locked. Place the boom in the stowed position with the axles Remove all loose items from the machine. retracted. Secure the chassis and the platform using straps or chains of Hold the Jib Swing control switch to the right until the plat- adequate strength and attached to the designated tie down...

  • Page 81: Lifting And Tie Down Chart

    SECTION 4 - MACHINE OPERATION 7’10”/2.39 m 10’9”/3.28 m 18’7”/5.66 m 11’2”/3.40 m 27’9"/8.46 m (1350SJP / 1100SB) 23’9”/7.24 m (1200SJP) 38’11”/11.86 m (1350SJP / 1100SB) 34’11”/10.64m (1200SJP) 1705096 F Figure 4-7. Lifting and Tie Down Chart 31215054 4-21...
  • Page 82 SECTION 4 - MACHINE OPERATION O AC 02790 Figure 4-8. Decal Location - Sheet 1 of 6 31215054 4-22...
  • Page 83 SECTION 4 - MACHINE OPERATION C E O N L Y O AC 02800 Figure 4-9. Decal Location - Sheet 2 of 6 31215054 4-23...
  • Page 84 SECTION 4 - MACHINE OPERATION 105 101 O AC 02811 Figure 4-10. Decal Location - Sheet 3 of 6 31215054 4-24...
  • Page 85 SECTION 4 - MACHINE OPERATION O AC 02821 Figure 4-11. Decal Location - Sheet 4 of 6 31215054 4-25...
  • Page 86 SECTION 4 - MACHINE OPERATION AUS ONLY AUS ONLY DUAL LANG UAG E ONLY O AC 02830 Figure 4-12. Decal Location - Sheet 5 of 6 31215054 4-26...
  • Page 87 SECTION 4 - MACHINE OPERATION ANS I AND DUAL LANG UAG E G B MAR K E T ANS I AND DUAL ONLY LANG UAG E G B MAR K E T ONLY DE C AL LOC AT IONS F OR S T E E L HOOD OP T ION O AC 02840 Figure 4-13.

  • Page 88: Decal Legend

    SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend English/ Item # ANSI Korean Chinese Portuguese French/English Australian Japan Spanish 1001243965-B 1001244205-B 1001244206-B 1001244207-B 1001243994-B 1001246611-A 1001244209-B 1001244208-B 1701501 1701501 1701501 1701501 1701501 1701501 1701501 1701501 1701505 1701505 1701505 1701505 1701505 1701505 1701505...
  • Page 89 Item # ANSI Korean Chinese Portuguese French/English Australian Japan Spanish 1001243965-B 1001244205-B 1001244206-B 1001244207-B 1001243994-B 1001246611-A 1001244209-B 1001244208-B 23 - 1200SJP 1705178 1705178 1705178 1705178 1705178 1705178 1705178 1705178 23 - 1350SJP 1705167 1705167 1705167 1705167 1705167 1705167 1705167 1705167...
  • Page 90 SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend English/ Item # ANSI Korean Chinese Portuguese French/English Australian Japan Spanish 1001243965-B 1001244205-B 1001244206-B 1001244207-B 1001243994-B 1001246611-A 1001244209-B 1001244208-B 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701529 1701529 1701529 1701529 1701529 1701529 1701529...
  • Page 91 SECTION 4 - MACHINE OPERATION O AC 02791 Figure 4-14. Decal Location (CE Only) - Sheet 1 of 6 31215054 4-31...
  • Page 92 SECTION 4 - MACHINE OPERATION O AC 02801 Figure 4-15. Decal Location (CE Only) - Sheet 2 of 6 31215054 4-32...
  • Page 93 SECTION 4 - MACHINE OPERATION O AC 02810 Figure 4-16. Decal Location (CE Only) - Sheet 3 of 6 31215054 4-33...
  • Page 94 SECTION 4 - MACHINE OPERATION O AC 02822 Figure 4-17. Decal Location (CE Only) - Sheet 4 of 6 31215054 4-34...
  • Page 95 SECTION 4 - MACHINE OPERATION O AC 02831 Figure 4-18. Decal Location (CE Only) - Sheet 5 of 6 31215054 4-35...
  • Page 96 SECTION 4 - MACHINE OPERATION DE C AL LOC AT IONS F OR S T E E L HOOD OP T ION O AC 02841 Figure 4-19. Decal Location (CE Only) - Sheet 6 of 6 31215054 4-36...
  • Page 97 1001180690 1705174 1701499 1705468 1701509 1705511 1701529 1705864 1703811 1706098 1703814 1706770 1704277 91403230 1704412 1705980 1705921 19 - 1200SJP 1705178 1705822 19 - 1350SJP 1705167 1701518 1705096 1705961 21 - 1200SJP 0272523 1705828 21 - 1350SJP 0272522 31215054 4-37...
  • Page 98 SECTION 4 - MACHINE OPERATION 31215054 4-38...

  • Page 99: Section 5 - Emergency Procedures

    BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING COR- RECTLY. JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is EMERGENCY OPERATION evident, the factory should be contacted by telephone and pro- vided with all necessary details.

  • Page 100: Platform Or Boom Caught Overhead Or Boom Movement Prevented By Boom Control System

    SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead or Boom Movement Once clear, restart the machine and return the platform to a safe position. Prevented by Boom Control System Inspect the machine for damage. If the machine is damaged Lowering the boom onto an object or structure may cause the or does not operate properly, turn off the machine immedi- boom control system to prevent movement of the machine.

  • Page 101: Machine Safety System Override (Msso)

    NOTE: If the MSSO functionality is used, the fault indicator is set with a fault code in the JLG Control System which must be reset by a qualified JLG Service Technician. NOTE: No functional checks of the MSSO system are necessary. The JLG Control system will set a Diagnostic Trouble Code if the control switch is faulty.
  • Page 102 SECTION 5 - EMERGENCY PROCEDURES 31215054...

  • Page 103: Section 6 - Accessories

    SECTION 6 - ACCESSORIES SECTION 6. ACCESSORIES Table 6-1. Available Accessories Market Accessory ANSI ANSI Japan China (USA Only) Fall Arrest Platform (36" x 72")   Fall Arrest Platform (36" x 96")   Pipe Racks    ...

  • Page 104: Options/Accessories Relationship Table

    SECTION 6 - ACCESSORIES Table 6-2. Options/Accessories Relationship Table COMPATIBLE WITH ACCESSORY REQUIRED ITEM INCOMPATIBLE WITH INTERCHANGABLE WITH (Note 2) (Note 1) Platform MMR**, Platform MTR*, SkyCutter™, SkyGlazier™, Pipe Racks SkyPower™ Soft Touch SkyWelder™ 4’ Platform, Pipe Racks, Platform SkyCutter™ SkyPower™...

  • Page 105: Fall Arrest Platform

    FALL ARREST PLATFORM PIPE RACKS NOTE: See the JLG External Fall Arrest System manual (PN 3128935) for more detailed information. The external fall arrest system is designed to provide a lanyard attach point while allowing the operator to access areas outside the platform.

  • Page 106: Capacity Specifications (Australia Only)

    SECTION 6 - ACCESSORIES Capacity Specifications (Australia Only) • Ensure no personnel are beneath the platform. • Do not exit platform over rails or stand on rails. Max. Platform Capacity Max. Capacity in Racks • Do not drive machine without material secured (With Max.

  • Page 107: Skycutter

    SECTION 6 - ACCESSORIES SKYCUTTER™ Safety Precautions DO NOT OVERLOAD PLATFORM. DE-RATE THE PLATFORM BY 70 LB (32 KG) WHEN PLASMA CUTTER IS IN PLATFORM. • Check for cracked welds and damage to plasma supports. • Check for secure installation of cutter and bracket. •...

  • Page 108: Accessory Ratings

    SECTION 6 - ACCESSORIES Accessory Ratings Amperes Input @ Plasma Gas Flow/ Rated Cutting Spec. Rated Output Rated Output, 60 kVa/kW Plasma Gas Max. OCV Pressure Capacity @ 10 IPM Hz, 1-Phase 120 Volts ±10% 27 A @ 91 VDC @ 20% 28.8 max;...

  • Page 109: Skyglazier

    SECTION 6 - ACCESSORIES SKYGLAZIER™ Capacity Specifications Max. Platform Capacity Capacity Zone * Max. Tray Capacity (With Max. Weight in Tray) 500 lb 150 lb 250 lb (227 kg) (68 kg) (113 kg) 550 lb 150 lb 250 lb (250 kg) (68 kg) (113 kg) 600 lb...

  • Page 110: Safety Precautions

    SECTION 6 - ACCESSORIES Safety Precautions Preparation and Inspection • Check for cracked welds and damage to tray. • Ensure tray is properly secured to platform. ENSURE PANEL IS SECURED WITH STRAP. • Ensure strap is not torn or frayed. Operation DO NOT OVERLOAD TRAY OR PLATFORM.

  • Page 111: Skypower

    SECTION 6 - ACCESSORIES SKYPOWER™ The SkyPower™ system (belt-driven) supplies AC power to the platform through an AC receptacle to run tools, lights, cutting, and welding equipment. All power regulation components are located in a watertight box connected by cable to the generator. The generator supplies power when running at the specified speed with the power switch on (switch is located on platform).

  • Page 112: Generator Output

    SECTION 6 - ACCESSORIES Generator Output Safety Precautions ANSI Specifications: • 3-phase: 240 V, 60 Hz, 7.5 kW DO NOT OVERLOAD PLATFORM. • 1-phase: 240 V/120 V, 60 Hz, 6 kW • Ensure no personnel are beneath platform. CE Specifications: •...

  • Page 113: Skywelder

    SECTION 6 - ACCESSORIES SKYWELDER™ Generator Output Engine Speed of 1800 rpm +/- 10%. ANSI Specifications: • 3-phase: 240 V, 60 Hz, 7.5 kW • 1-phase: 240 V/120 V, 60 Hz, 6 kW CE Specifications: • 3-phase: 400 V, 50 Hz, 7.5 kW •...

  • Page 114: Accessory Ratings

    SECTION 6 - ACCESSORIES Accessory Ratings Welding Amps Input At Rated Load Output (50/60 Hz) Maximum Open Welding Mode Input Power Rated Output Amperage Circuit Voltage 230 V 460 V 575 V Range 280 Amp at 31.2 V, 15.7 35% Duty Cycle 3- phase 5-250 A 79 VDC...

  • Page 115: Preparation And Inspection

    SECTION 6 - ACCESSORIES • Use correct rod size and current settings. • Do not use electrical cords without ground. • Do not use electrical tools in water. • Do not weld to the platform. • Do not ground through the platform. •...

  • Page 116: Bolt-On External Fall Arrest

    SECTION 6 - ACCESSORIES BOLT-ON EXTERNAL FALL ARREST IF THE EXTERNAL FALL ARREST SYSTEM IS USED TO ARREST A FALL OR IS OTHERWISE The bolt-on external fall arrest system is designed to provide a lan- DAMAGED, THE ENTIRE SYSTEM MUST BE REPLACED AND THE PLATFORM FULLY yard attach point while allowing the operator to access areas outside INSPECTED BEFORE RETURNING TO SERVICE.

  • Page 117: Bolt-On External Fall Arrest Cable Tension

    SECTION 6 - ACCESSORIES Before each use, perform a visual inspection of the following compo- • Attachment Ring: No cracks or signs of wear are acceptable. Any signs of corrosion requires replacement. nents: • Attaching Hardware: Inspect all attaching hardware to ensure •...

  • Page 118: Bolt-On External Fall Arrest System

    SECTION 6 - ACCESSORIES 1,2,3,4 1. Belleville Washer 2. Washer 3. Hex Nut 4. Jam Nut 5. LH Bracket 6. Attachment Ring 7. Cable 8. RH Bracket 9. Decal Figure 6-2. Bolt-On External Fall Arrest System 31215054 6-16...

  • Page 119: Section 7. General Specifications & Operator Maintenance

    500 lb (230 kg) and Maintenance Manual. Restricted 1000 lb (450 kg) Max.Vertical Platform Height (Unrestricted) Other Publications Available: 1200SJP 120 ft. (36.6 m) Service and Maintenance Manual .......... 31215055 1350SJP 135 ft. (41.2 m) Illustrated Parts Manual ............. 31215056 Max.Vertical Platform Height (Restricted)

  • Page 120: Dimensional Data

    Electrical System Voltage 12 Volts Vertical Motion 130° (+75/-55) Gross Machine Weight (Platform Empty) Maximum Operating Slope 5° 1200SJP 41,100 lb (18,643 kg) Maximum Travel Grade With boom in stowed position 1350SJP 44,750 lb (20,298 kg) (Gradeability) Dimensional Data Maximum Travel Grade With boom in stowed position 5°...

  • Page 121: Chassis

    26,500 lb @ 100 psi (12020 kg @ 6.9 Bar) Foam Fill (If Applicable) Polyurethane HD (55 Durometer) Foam Hydraulic Tank 55 gallons (208 liters) Max Tire Load Fuel Tank 1200SJP 25,000 lb (11,340 kg) Standard 31 gallons (117 liters) 1350SJP 26,250 lb (11,907 kg) Optional 52.8 gallons (200 liters)

  • Page 122: Engine Data - Deutz 2011

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Engine Data - Deutz 2011 Engine Data - Deutz TCD2.9L4 Table 7-5. Deutz TD2011L4 Specifications Table 7-6. Deutz TCD 2.9L4 Specifications Type Liquid Cooled Type Liquid Cooled Number of Cylinders Output Power 74.2hp (55.4 kW) Bore 3.7 in.

  • Page 123: Engine Data - Caterpillar

    When temperatures remain consistently below 20 degrees F. (-7 degrees C.), JLG Industries recommends the use of Mobil DTE13. Aside from JLG recommendations, it is not advisable to mix oils of differ- ent brands or types, as they may not contain the same required addi- tives or be of comparable viscosities.

  • Page 124: Mobilfluid 424 Specs

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-9. Mobilfluid 424 Specs Table 7-10. Mobil DTE 10 Excel 32 Specs SAE Grade 10W30 ISO Viscosity Grade Gravity, API 29.0 Specific Gravity 0.877 Density, Lb/Gal. 60°F 7.35 Pour Point, Max -40°F (-40°C) Pour Point, Max -46°F (-43°C)

  • Page 125: Ucon Hydrolube Hp-5046

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-11. UCon Hydrolube HP-5046 Table 7-12. Mobil EAL H 46 Specs Type Type Synthetic Biodegradable Synthetic Biodegradable Specific Gravity 1.082 ISO Viscosity Grade Pour Point, Max -58°F (-50°C) Specific Gravity .910 Pour Point -44°F (-42°C) Viscosity...

  • Page 126: Exxon Univis Hvi 26 Specs

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-14. Component Weights Table 7-13. Exxon Univis HVI 26 Specs Component Pounds Kilograms Specific Gravity 32.1 Tire & Wheel (Foam Filled) Pour Point -76°F (-60°C) Tire & Wheel (Solid) Flash Point 217°F (103°C) Drive Hub &...

  • Page 127: Engine Operating Temperature Specifications

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 7-1. Engine Operating Temperature Specifications 31215054...
  • Page 128 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE HYDRAULIC FLUID OPERATION CHART MACHINE OPERAT ION USING NON-JLG APPROVED HYDRAULIC F LUIDS OR OPERAT ION OUT SIDE OF T HE T EMPERATURE BOUNDARIES OUT LINED IN T HE "HYDRAULIC F LUID OPERAT ION CHART " MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENT S OF T HE HYDRAULIC SYST EM.
  • Page 129 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fluid Properties Base Classifications Mobilfluid 424 Mobil DTE 10 Excel 32 Univis HVI 26 Mobil EAL Hydraulic Oil Mobil EAL Envirosyn H46 Quintolubric 888-46 * Readily biodegradable classification indicates one of the following: CO2 Conversion >...

  • Page 130: Engine Operating Temperature Specifications - Caterpillar

    ENGINE WILL START AND OPERATE AT THIS TEMPERATURE -10 F(-23 C) WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER -20 F(-29 C) PACKAGE (IE. ENGINE BLOCK HEATER, BATTERY WARMER AND...

  • Page 131: Engine Operating Temperature Specifications - Caterpillar

    (HYD. OIL TANK TEMP.) IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS THE ADDITION OF A HYDRAULIC AMBIENT AIR OIL COOLER (CONSULT JLG SERVICE TEMPERATURE 120° F (49° C) PROLONGED OPERATION IN NO OPERATION ABOVE THIS AMBIENT AIR TEMPERATURES AMBIENT TEMPERATURE 110°...
  • Page 132 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 10,11 Figure 7-6. Lubrication and Maintenance Point Location 31215054 7-14...

  • Page 133: Operator Maintenance

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE OPERATOR MAINTENANCE Swing Bearing - Remote Lube NOTE: The following numbers correspond to those in Figure 7-6., Lubri- cation and Maintenance Point Location. Table 7-15. Lubrication Specifications SPECIFICATIONS Multipurpose Grease having a minimum dripping point of 350° F (177° C). Excel- lent water resistance and adhesive qualities, and being of extreme pressure type.
  • Page 134 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Swing Gearbox Swing Brake Lube Point(s) - Fill Plug Lube Point(s) - Fill Plug Capacity - 79 ounces (2.3 L) Capacity - 2.7 ounces (80 ml) Lube - GL-5 Lube - DTE24 Interval - Check level every 150 hrs/Change every 1200 Interval - Check level every 150 hrs/Change every 1200 hours of operation.
  • Page 135 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTE: Machines may be built with either Bonfiglioli or Reggiana Ridut- B: Wheel Drive Hub - Reggiana Riduttori tori wheel drive hubs. A: Wheel Drive Hub Lube Point(s) - Level/Fill Plug Capacity - 0.5 quarts (0.5 liters) ± 10% Lube - EPGL Interval - Change after first 150 hours then every 1200 hours of Lube Point(s) - Level/Fill Plug...
  • Page 136 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Return Filter Hydraulic Oil FULL LEVEL (HOT OIL) Lube Point(s) - Replaceable Element FULL LEVEL (COLD OIL) Interval - Change after first 50 hours and every 300 hours thereafter or as indicated by condition indicator Hydraulic Charge Filter Lube Point(s) - Replaceable Element Interval - Change after first 50 hours and every 300 hours...
  • Page 137 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Suction Strainers (In Tank) A. Oil Change w/Filter - Deutz 2011 Lube Point(s) - Fill Cap/Spin-on Element Capacity - 5 Quarts (4.5 L) Cooling System Lube Point(s) - 2 11 Quarts (10.5 L) w/Filter Interval - Every 2 years or 1200 hours of operation.
  • Page 138 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE B. Oil Change w/Filter - Deutz TCD2.9 Lube Point(s) - Fill Cap/Spin-on Element Capacity - 2.4 Gallon (8.9 L) Lube - EO Interval - Check level daily; change every 500 hours or six months, whichever comes first.
  • Page 139 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE MINIMUM OIL MINIMUM LEVEL OIL LEVEL MAXIMUM LEVEL OIL MINIMUM LEVEL OIL MAXIMUM OIL COLD MAXIMUM LEVEL OIL LEVEL COLD NOTE: Hot oil checks should be made a period of 5 minutes after the engine has been shut down. Figure 7-7.
  • Page 140 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE A. Fuel Filter - Deutz 2011 B. Fuel Filter - Deutz TCD2.9 Lube Point(s) - Replaceable Element Lube Point(s) - Replaceable Element Interval - Every year or 600 hours of operation Interval - Every year or 600 hours of operation 31215054 7-22...
  • Page 141 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fuel Strainer -Deutz 2011 Fuel Pre-Filter TCD2.9 Lube Point(s) - Replaceable Element Interval - Drain water daily; Change every year or 600 hours of operation Lube Point(s) - Replaceable Element Interval - Every year or 600 hours of operation 31215054 7-23...
  • Page 142 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Oil Change w/Filter - CAT Fuel Filter - CAT Lube Point(s) - Fill Cap/Spin-on Element Lube Point(s) - Replaceable Element Capacity - 10.5 Quarts (10 L) Interval - Every year or 600 hours of operation Lube - EO Interval - Check level daily;...
  • Page 143 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fuel Filter - China III Radiator Coolant TCD2.9 Lube Point(s) - Fill Cap Capacity - 3.2Gallon (12.1 L) Lube - Anti-Freeze Interval - Check level daily; change every 1000 hours or 2 years, whichever comes first.
  • Page 144 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE A. Air Filter - Deutz 2011 B. Air Filter - Deutz TCD2.9 Lube Point(s) - Replaceable Element Interval - Every 6 months or 300 hours of operation or as indicated by the condition indicator Lube Point(s) - Replaceable Element Interval - Every 6 months or 300 hours of operation or as indi- cated by the condition indicator...
  • Page 145 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Platform Filter Optional Fuel Filter/Water Separator Lube Point(s) - Replaceable Element Interval - Change after first 50 hours and then every year or 600 hours of operation thereafter Lube Point(s) - Replaceable Element Interval - Drain water daily;...

  • Page 146: Tires & Wheels

    Tire Replacement Tire Damage JLG recommends a replacement tire be the same size, ply and brand as originally installed on the machine. Please refer to the JLG Parts Manual for the part number of the approved tires for a particular For polyurethane foam filled tires, JLG Industries, Inc.

  • Page 147: Wheel Replacement

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel Replacement Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. The rims installed on each product model have been designed for Tighten nuts in the following sequence: stability requirements which consist of track width, tire pressure, and load capacity.

  • Page 148: Supplemental Information

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SUPPLEMENTAL INFORMATION Table 7-16. Wheel Torque Chart TORQUE SEQUENCE The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC 1st Stage 2nd Stage 3rd Stage and is only applicable to CE machines. 45 ft.

  • Page 149: Section 8 - Inspection And Repair Log

    SECTION 8 - INSPECTION AND REPAIR LOG SECTION 8. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 8-1. Inspection and Repair Log Date Comments 31215054...

  • Page 150: Inspection And Repair Log

    SECTION 8 - INSPECTION AND REPAIR LOG Table 8-1. Inspection and Repair Log Date Comments 31215054...
  • Page 152 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations www.jlg.com...

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