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Panasonic TH-43CS630X Service Manual

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TH-43CS630X
Model No.
TH-49CS630X
Chassis:
KM28
Destination:
SINGAPORE
ORDER NO. MTV1502358CE
LED TV
© Panasonic Corporation 2015.

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Summary of Contents for Panasonic TH-43CS630X

  • Page 1 ORDER NO. MTV1502358CE LED TV TH-43CS630X Model No. TH-49CS630X Chassis: KM28 Destination: SINGAPORE © Panasonic Corporation 2015.

  • Page 2: Table Of Contents

    TH-43/49CS630X TABLE OF CONTENTS PAGE PAGE 11 Schematic Diagram -------------------------------------------- 38 1 Safety Precautions -----------------------------------------------3 12 Printed Circuit Board------------------------------------------ 78 1.1. General Guidelines ----------------------------------------3 13 Exploded View and Replacement Parts List----------- 83 1.1.1. Leakage Current Cold Check ----------------------3 1.1.2. Leakage Current Hot Check (See Figure 1.)----------------------------------------------------------3 2 Warning --------------------------------------------------------------4 2.1.

  • Page 3: Safety Precautions

    TH-43/49CS630X 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-43/49CS630X 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-43/49CS630X 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

  • Page 6: Service Navigation

    TH-43/49CS630X 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, sLD8A, STBY EEP Repairable P BOARD Power Supply, LED Driver, SW Repairable K BOARD LED/ RM/ CATSR Repairable...

  • Page 7: Specifications

    TH-43/49CS630X 4 Specifications Dimensions (W  H  D) [43-inch model] 974 mm  618 mm  194 mm (With Pedestal) 974 mm  569 mm  63 mm (TV only) [49-inch model] 1 106 mm  693 mm  235 mm (With Pedestal) 1 106 mm ...
  • Page 8 TH-43/49CS630X UHF BAND 21 - 69 (PAL G, H, I / SECAM G, K, K1) 28 - 69 (PAL B AUST.) 13 - 57 (PAL D, K) 13 - 62 (NTSC M Japan) 14 - 69 (NTSC M USA) CATV S1 - S20 (OSCAR) 1 - 125 (USA CATV) C13 - C49 (JAPAN)

  • Page 9: Service Mode

    TH-43/49CS630X 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.2.

  • Page 10: Display Of Sos History

    TH-43/49CS630X 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

  • Page 11: Troubleshooting Guide

    TH-43/49CS630X 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 12: Power Led Blinking Timing Chart

    TH-43/49CS630X 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow: Blinking times Contents &...

  • Page 13: Lcd Panel Test Mode

    TH-43/49CS630X 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 14: Disassembly And Assembly Instructions

    TH-43/49CS630X 7 Disassembly and Assembly Instructions 7.1. Cabinet Preparation 1. Stick all conductive tape and AL tape follow the position and tolerance given below. 2. Sequence arrangement procedure follow this method [1][2][3] Description Remarks 001 AL TAPE (BOTTOM) 002 AL TAPE (CORNER) 003 CONDUCTIVE TAPE 004 CONDUCTIVE TAPE...

  • Page 15: Cabinet Ass'y(49 Inch)

    TH-43/49CS630X 7.2. Cabinet Ass’y(49 Inch) 1. PANEL METAL FRAME need to remove from panel by unscrew all around frame. 2. Panel must fit to CABINET first before screw. 3. Screw all around CABINET position follow the torque given. 4. TOP and BOTTOM area must need to push during screw to prevent from gap uneven. Description Remarks 001 CABINET ASSY...

  • Page 16: Cabinet Ass'y(43 Inch)

    TH-43/49CS630X 7.3. Cabinet Ass’y(43 Inch) 1. Open and remove screws (16 pcs) from each side of panel. 2. Remove attached cabinet frame from panel. 3. Install new cabinet ass'y and fix with new screws. Description Remarks LCD PANEL SCREW 6±1kgf.cm SCREW 6±1kgf.cm...

  • Page 17: Barrier(Bottom) & Bottom Metal (49 Inch Only)

    TH-43/49CS630X 7.4. Barrier(Bottom) & Bottom Metal (49 Inch Only) 1. Stick BARRIER follow according the picture. 2. Fix BTM METAL to panel. Description Remarks 001 BARRIER(BOTTOM) 002 BOTTOM METAL...

  • Page 18: Vesa & Bottom Metal Ass'y(43 Inch Only)

    TH-43/49CS630X 7.5. Vesa & Bottom Metal Ass'y(43 Inch Only) 1. Fix barrier. 2. Install vesa metal & bottom metal. Description Remarks BOTTOM METAL VESA METAL P-PCB BARRIER...

  • Page 19: P-Print Assy

    TH-43/49CS630X 7.6. P-Print Assy 1. Fixing P-PRINT to panel. 2. Make sure hole are fully insert by guide pin. Description Remarks 001 LCD PANEL ASSY...

  • Page 20: Fix Ctrl Button Assy

    TH-43/49CS630X 7.7. Fix Ctrl Button Assy 1. Fix KEY BUTTON BRACKET to P-PRINT. 2. Insert WIFI BRACKET to panel. Description Remarks 001 KEY BUTTON BRACKET 002 FELT (W10xL70xT0.35) 003 SP BRACKET(L) 004 SP BRACKET(R) 005 WIFI BRACKET...

  • Page 21: A-Print Assembly

    TH-43/49CS630X 7.8. A-Print Assembly 1. Fixing SIDE AV BRACKET to A-Print follow guide pin and rib hole. 2. Fix A-PCB BRACKET to A-Print follow the picture below. Description Remarks 001 SIDE_AV_BRACKET 002 A-PCB BRACKET 003 SPACER P-PCB...

  • Page 22: Wifi Dongle Fixing

    TH-43/49CS630X 7.9. WiFi Dongle Fixing 1. Insert VESA METAL to panel follow the step diagram as below. 2. Put A-Print to panel and make sure guide pin at boss is lock to A-Print. Description Remarks 001 VESA METAL 002 SP BRACKET(L) 003 SP BRACKET(R) 004 WIFI MODULE...

  • Page 23: Tightening Screw(49 Inch Only)

    TH-43/49CS630X 7.10. Tightening Screw(49 Inch Only) 1. Screw all part follow the picture shown below. Description Remarks 001 SC(A3/P7/VESA4/SP4/M4/WIFI2/ 5-7 Kgf.cm BTC2)

  • Page 24: Tightening Screw(43 Inch Only)

    TH-43/49CS630X 7.11. Tightening Screw(43 Inch Only) 1. Fix screws with torque given. Description Remarks SC(A3/P7/VESA4/SP4/M4/WIFI2/ 6±1kgf.cm BTC2) SCREW(SP2) 6±1kgf.cm...

  • Page 25: Sp Assy & Felt Sticking

    TH-43/49CS630X 7.12. SP Assy & Felt Sticking 1. Insert P-Print and A-Print board at Panel. 2. Fixing all screw at panel,bracket and metal part. Description Remarks 001 SPEAKER UNIT 002 FELT (W10xL270xT0.35) 003 FELT (W10xL240xT0.35)

  • Page 26: Led Panel Assy

    TH-43/49CS630X 7.13. LED Panel Assy 1. Attach K-PRINT on LED PANEL CASE. 2. Attach LED PANEL. 3. Slide LED PANEL & confirm fitting of click. 4. Stick the SPONGE to LED PANEL ASSY. 5. Attach to CABINET & confirm click of fitting. Description Remarks 001 LED PANEL CASE...

  • Page 27: Bottom

    TH-43/49CS630X 7.14. Bottom Back Cover 1. Fix screw to all part follow below display. Description Remarks 001 SC(A3/P7/VESA4/SP4/M4/WIFI1) 5-7 Kgf.cm 002 SCREW(SP2) 5-7 Kgf.cm 003 BOTTOM BACK COVER...

  • Page 28: Back Cover Assy(49 Inch Only)

    TH-43/49CS630X 7.15. Back Cover Assy(49 Inch Only) 1. Stick felt follow the tolerance given as below. 2. Tight all screw (2 types) follow the torque given. 3. Only Indonesian model will have dongle cover at backcover. Description Remarks 001 FELT (W10xL15xT0.35) 002 SCREW(VESA4/BC14) 5-7 Kgf.cm 003 SCREW(SP4/KEY1/AV3/...

  • Page 29: Back Cover Assy(43 Inch Only)

    TH-43/49CS630X 7.16. Back Cover Assy(43 Inch Only) 1. Install bottom b/cover and backcover and fix with screws. 2. Install dongle cover. Description Remarks SCREW(BC16/VESA4) 6±1kgf.cm SCREW(SP4/KEY1/AV3/ 6±1kgf.cm BTMCVR2) DONGLE COVER...

  • Page 30: Handling Spec

    TH-43/49CS630X 7.17. Handling SPEC ■ Moving the LCD module The module should be handle by two people and hold on that top and bottom long side by both hands without module warping. Never handle the module with keeping horizontal position when moving the module in order to avoid internal damage and deformation.

  • Page 31: Measurements And Adjustments

    TH-43/49CS630X 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PANEL12V TP4097 11.3V - 13V SUB3.3V TP5400 3.16V - 3.48V SUB5V TP5420...

  • Page 32: Block Diagram

    TH-43/49CS630X 9 Block Diagram STB5 STB5/5VS B5/5 /5VS S12/S5 12/S5 (SD-Data-VCC) (SD-Data-VCC) S9-REG S9-REG Analo log Analog 3.3/1.8 3 3 3 3 / / 1 1 8 8 3.3/1.8 ASIC ASIC UHS-1 UHS-1 < (SDVOLC) < (SDVOLC) AN34043A AN34043A STB3.3V/1.2 .2V_REG STB3.3V/1.2V_REG <...

  • Page 33: Wiring Connection Diagram

    TH-43/49CS630X 10 Wiring Connection Diagram 10.1. Wire Dressing (49 Inch Only) 1. Connect all WIRE. 2. Fix all PET TAPE. Description Remarks 001 PET TAPE 0.82 002 LVDS CABLE 003 WIFI USB CABLE...
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  • Page 37: Wire Dressing (43 Inch Only)

    TH-43/49CS630X 10.2. Wire Dressing (43 Inch Only) 1. Connect all WIRE. 2. Fix all PET TAPE. Description Remarks PET TAPE 0.71 60mm x 10 110mm x 1 WIRE(A02-P2) WIRE(A12-SPL/SPR) WIRE(A10-K10/BT) WIFI USB CABLE TSCKF0170183 LVDS CABLE...

  • Page 38: Schematic Diagram

    TH-43/49CS630X 11 Schematic Diagram Model No. : TH-43CS630X TH-49CS630X A-Board - TH-43CS630X (1/36)
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  • Page 74 Model No. : TH-43CS630X TH-49CS630X K-Board...
  • Page 75 Model No. : TH-43CS630X TH-49CS630X P-Board (1/3)
  • Page 76 Model No. : TH-43CS630X TH-49CS630X P-Board (2/3)
  • Page 77 Model No. : TH-43CS630X TH-49CS630X P-Board (3/3)

  • Page 78: Printed Circuit Board

    TH-43/49CS630X 12 Printed Circuit Board Model No. : TH-43CS630X TH-49CS630X A-Board (Top Component Side)
  • Page 79 Model No. : TH-43CS630X TH-49CS630X A-Board (Bottom Component Side)
  • Page 80 Model No. : TH-43CS630X TH-49CS630X K-Board...
  • Page 81 Model No. : TH-43CS630X TH-49CS630X P-Board (Top Component Side)
  • Page 82 Model No. : TH-43CS630X TH-49CS630X P-Board (Bottom Component Side)

  • Page 83: Exploded View And Replacement Parts List

    TH-43/49CS630X 13 Exploded View and Replacement Parts List Model No. : TH-43CS630X TH-49CS630X Parts Location...
  • Page 84 Model No. : TH-43CS630X TH-49CS630X Packing Exploded View 1...
  • Page 85 Model No. : TH-43CS630X TH-49CS630X Packing Exploded View 2...
  • Page 86 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks CAPACITOR C2000 F1G1A105A107 C 1UF, 16V C2001 F1G1H102A946 C 1000PF, 50V C2002 F1G1H102A946 C 1000PF, 50V C2003 F1G1H102A946 C 1000PF, 50V C2004...
  • Page 87 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5171 F1G1C103A173 C 0.01UF, 16V C5400 F1K1V106A010 C 10UF, 25V C5401 F1K1V106A010 C 10UF, 25V C5402 F1G1C104A173 C 0.1UF, 16V C5403 F1J0J2260004 C 22UF, 6.3V...
  • Page 88 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7105 F0CAF2240010 C 0.22UF, 250V C7108 F0CAF3340009 C 0.33UF, 250V For TH-49CS630X Only C7201 F1H1H102B052 C 1000PF, 50V C7202 F1J1H222A911 C 2200PF, 50V...
  • Page 89 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7810 F1A3A102A079 C 1000PF, 1KV C7811 F1J2E103A035 C 0.01UF, 250V C7812 F1J2E103A035 C 0.01UF, 250V C7813 F1J2E103A035 C 0.01UF, 250V C7814 F1J2E103A035 C 0.01UF, 250V...
  • Page 90 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8203 F1G1C104A173 C 0.1UF, 16V C8204 F1G1C104A173 C 0.1UF, 16V C8205 F1G1C104A173 C 0.1UF, 16V C8206 F1G1C104A173 C 0.1UF, 16V C8207 F1J1A106A043...
  • Page 91 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D3106 DZ2J140M0L DIODE D4704 B0JCED000012 DIODE D4785 B0JCED000012 DIODE D5172 DZ2J220M0L DIODE D5173 DA2J10100L DIODE D5178 DZ2J068M0L DIODE D5179 B0ADCK000001 DIODE D5180...
  • Page 92 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks IC8000 MN2WS0275PBS IC8001 C0DBGYY00887 IC8100 C0DBAYY02431 IC8101 C0DBAYY02430 IC8200 C3ABVY000018 IC8201 C3ABUY000051 IC8453 C0DBZYY00723 IC8454 C0DBZYY00723 IC8457 C0DBZYY00723 IC8900 TVR4G304-AA ROM VERSION ASSEMBLY...
  • Page 93 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Q4709 B1ABCF000231 TRANSISTOR Q4710 B1ABCF000231 TRANSISTOR Q4981 B1ABCE000015 TRANSISTOR Q7201 B1CERR000096 TRANSISTOR Q7202 B1ADCE000022 TRANSISTOR Q7204 B1ADGE000012 TRANSISTOR Q7301 B1CFRR000028 TRANSISTOR Q7302...
  • Page 94 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R2000 D0GA224JA023 M 220K Ohm, J, 1/16W R2003 D0GAR00J0005 M 0 Ohm, 1/16W R2008 D0GA473JA023 M 47K Ohm, J, 1/16W R2013 D0GA101JA023...
  • Page 95 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4749 D0GA680JA023 M 68 Ohm, J, 1/16W R4750 D0GA680JA023 M 68 Ohm, J, 1/16W R4751 D0GA680JA023 M 68 Ohm, J, 1/16W R4752...
  • Page 96 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R5423 D1BB4871A073 M 4.87K Ohm, J, 1/10W R5500 D1BA4702A023 M 47K Ohm, F, 1/16W R5501 D1BA3601A023 M 3.6K Ohm, F, 1/16W R5502...
  • Page 97 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7324 D0GD223JA052 M 22K Ohm, J, 1/8W R7325 ERX1SJ1R0V M 1.0 Ohm, J, 1/10W R7328 D0AF391JA112 C 390 Ohm, J, 1/2W R7340 D0GF225JA048 M 2.2K Ohm, J, 1/4W...
  • Page 98 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7825 D0GD470JA059 M 47 Ohm, J, 1/8W R7826 D0GB105JA065 M 1M Ohm, J, 1/10W R7827 D0GB474JA065 M 470K Ohm, J, 1/10W R7828...
  • Page 99 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8220 D1BA2400A023 M 240 Ohm, F, 1/16W R8221 D0GA103JA023 M 10K Ohm, J, 1/16W R8230 D1BA2700A023 M 270 Ohm, F, 1/16W R8231...
  • Page 100 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8924 D0GA102JA023 M 1K Ohm, J, 1/16W R8926 D0GA332JA023 M 3.3K Ohm, J, 1/16W R8967 D0GA473JA023 M 47K Ohm, J, 1/16W R959...
  • Page 101 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks T7301 G4DYA0000684 TRANSFORMER X6750 H0J240500067 CRYSTAL OSCILLATOR X8300 H0J250500109 CRYSTAL OSCILLATOR ZA7101 K4AD01A00004 RUG TERMINAL ZA7102 K4AD01A00004 RUG TERMINAL ZA7104 K4AD01A00004 RUG TERMINAL...
  • Page 102 Model No. : TH-43CS630X TH-49CS630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Exploded View K2CQ2YY00131 AC CORD L0EYAA000068 SPEAKER UNIT N2QAYB000834 REMOTE TRANSMITTER N5HBZ0000114 WIFI MODULE For TH-49CS630X Only TBL5ZX09041 STAND METAL ASSY TBM4GD5735...

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