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Chromalox PN403-1 Installation, Operation And Renewal Parts Identification page 4

Unitary electric immersion heaters

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ELECTRIC SHOCK HAZARD. Disconnect all power
before installing or servicing heater. Failure to do
so could result in personal injury or property dam-
age. Heater must be installed or serviced by a
qualified person in accordance with the National
Electrical Code, NFPA 70.
1. Make certain both the terminals and the ceramic insulators are free
from contact with oil, liquid, or other foreign matter.
NOTE: Chromalox cannot be responsible for failures or damage
caused by contamination on the ceramic insulators. Make certain the
heaters are not exposed to contaminants.
2. Check electrical connections at heater terminals and tighten if neces-
sary. This will help avoid hot terminals which may destroy wire insu-
lation or heater terminals
3. Check overheat operation to assure heater protection.
Element Replacement - Moisture Resistant Housing Only
(E4 Option)
1. To remove the OCE heating elements, first turn the circuit breaker to
the off position.
2. Next remove the housing lid, element wiring and the element mount-
ing screw. Now pull the element straight out of the heating tube.
NOTE: OCE elements should only be bent in a vertical plane with
ground strap on the bottom.
3. When removing the heating elements, make certain that the terminals
Table C – E4 Housing Renewal Parts Identification
Heater
Model
kW
Volts
LTFX-125-004E4
4
480
LTFX-128-008E4
8
480
LTFX-1212-012E4
12
480
LTFX-2212-024E4
24
480
LTFX-3212-036E4
36
480
LTFX-2325-060E4
60
480
LTFX-3325-090E4
90
480
LTFX-4325-120E4
120
480
LTFX-6325-180E4
180
480
LTFX-8325-240E4
240
480
Table D – E2 Housing Renewal Parts Identification
Heater
Model
kW
Volts
LTFX-125-004E2
4
480
LTFX-128-008E2
8
480
LTFX-1212-012E2
12
480
LTFX-3210-024E2
24
480
LTFX-3215-036E2
36
480
LTFX-3225-060E2
60
480
LTFX-4225-090E2
90
480
LTFX-8215-120E2
120
480
LTFX-9220-180E2
180
480
LTFX-12225-240E2
240
480
MAINTENANCE
TYPE LTFX RENEWAL PARTS IDENTIFICATION
Immersion
ANSI
Phase
Length (In.)
Flange Size
3
60
4" - 150#
3
96
4" - 150#
3
144
4" - 150#
3
144
6" - 150#
3
144
6" - 150#
3
300
8" - 150#
3
300
10" - 150#
3
300
10" - 150#
3
300
12" - 150#
3
300
14" - 150#
Immersion
ANSI
Phase
Length (In.)
Flange Size
3
60
4" - 150#
3
96
4" - 150#
3
144
4" - 150#
3
120
8" - 150#
3
180
8" - 150#
3
300
8" - 150#
3
300
10" - 150#
3
180
12" - 150#
3
240
14" - 150#
3
300
14" - 150#
Limited Warranty:
Please refer to the Chromalox limited warranty applicable to this product at
http://www.chromalox.com/customer-service/policies/termsofsale.aspx.
2150 N. RULON WHITE BLVD., OGDEN, UT 84404
Phone: 1-800-368-2493
and the ceramic insulators do not contact oil or any other liquid foreign
matter. NOTE: Chromalox cannot be responsible for failures or dam-
age caused by contamination on the ceramic insulators.
4. Installation is the reverse of the above.
Element Replacement - Hazardous Locations, Explosion Resistant
Housing Only (E2 option)
1. To remove the OCE heating assembly, first turn the circuit breaker to
the off position.
2. Next remove the housing lid, element wiring, and 5/16" bolting around
the element flamepath module. If needed, (2) 1/4-20x2" bolts may be
used to break loose the module from the flange. Turn bolts evenly until
module is free. The flamepath module will be re-used, so disconnected
the heating element from the module pins. Now pull the element
assembly out of the heating tube. NOTE: OCE elements should only be
bent in a vertical plane with ground strap on the bottom.
3. When removing the heating elements, make certain that the terminals
and the ceramic insulators do not contact oil or any other liquid foreign
matter. Note: Chromalox cannot be responsible for failures or damage
caused by contamination on the ceramic insulators.
4. Inspect the element assembly flange and mating surface for any debris,
oils, or contamination. NOTE: Surfaces must be in suitable condition
to ensure proper hazardous rating.
5. Connect the new element to the flamepath module and slide into tube.
Flamepath module bolting must be tightened to XXX ft. lbs. of torque.
6. Reattach element wiring. When reinstalling housing lid, be sure to prop-
erly align gasket, and tighten housing bolts to 40-50 in-lbs.
Number
Tube
of Tubes
Diameter
Element No.
1
2"
1
2"
1
2"
2
2"
3
2"
2
3"
3
3"
4
3"
6
3"
8
3"
Number
Tube
of Tubes
Diameter
Element No.
1
2"
1
2"
1
2"
3
2"
3
2"
3
2"
4
2"
8
2"
9
2"
12
2"
www.chromalox.com
OCE
Replacement
OCE Model No.
#1
OCE-05040-2-483
#2
OCE-06080-2-483
#3
OCE-12120-2-483
#3
OCE-12120-2-483
#3
OCE-12120-2-483
#4
OCE-25300-3-483
#4
OCE-25300-3-483
#4
OCE-25300-3-483
#4
OCE-25300-3-483
#4
OCE-25300-3-483
OCE
Replacement
OCE Model No.
#1
OCE-05040-2-483
#2
OCE-06080-2-483
#3
OCE-06080-2-483
#2
OCE-06080-2-483
#3
OCE-06080-2-483
#5
OCE-25200-2-4803
#6
OCE-25225-2-4803
#7
OCE-15150-2-4803
#5
OCE-25200-2-4803
#5
OCE-25200-2-4803
TA - S7 - EF.
Litho in U.S.A.

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Ltfx-125-004e4Ltfx-128-008e4Ltfx-1212-012e4Ltfx-2212-024e4Ltfx-3212-036e4Ltfx-2325-060e4 ... Show all