Table of Contents
Advertisement
Quick Links
OPERATION, SERVICE AND PARTS
INSTRUCTION MANUAL
GREENLEE
FAIRMONT
PORTABLE POWER UNIT
HG3558B / 42307
Read and understand this material before operating
or servicing this power unit. Failure to understand how
to safely operate this power unit could result in an
accident causing serious injury or death.
999 1470.0 REV 5 (Replaces Bulletin 854-72)
© 1997 Greenlee Textron Inc.
6/97
Advertisement
Table of Contents
Related Manuals for Greenlee Fairmont HG3558B
Summary of Contents for Greenlee Fairmont HG3558B
- Page 1 Read and understand this material before operating or servicing this power unit. Failure to understand how to safely operate this power unit could result in an accident causing serious injury or death. 999 1470.0 REV 5 (Replaces Bulletin 854-72) © 1997 Greenlee Textron Inc. 6/97...
-
Page 2: Table Of Contents
Failure to read and understand safety instructions may result in injury or death. Additional or replacement manuals may be obtained from your Greenlee Fairmont distributor. When tool is received, complete the following record: SERIAL NUMBER: ____________________________... -
Page 3: Safety Information
THIS SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. Safety is a critical factor in the design of Greenlee Fairmont equipment. The best program starts with a safety-conscious operator. The information highlighted in this bulletin describes operating practices for the benefit of the workers who will use our equipment in their daily jobs. -
Page 4: Description
Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit Description The HG3558B Portable Power Unit is a compact 2000PSI variable flow (5 to 8 GPM) power source for Open-Center system hydraulic tools. HTMA couplers are provided for tool connection. -
Page 5: Identification
6. Hydraulic Reservoir Cap Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit Figure 1 Figure 2 Parts of the HG3558B Portable Power Unit 7. Oil Cooler 8. Control Panel 9. Flow ON / OFF Handle 10. Tool Connection - Pressure 11. -
Page 6: Specifications - Hg3558B/42307 Portable Power Unit
Installation, and Maintenance of Hose and Hose Assemblies. See Appendix A. Failure to observe this warning could result in severe injury or death. Hose assemblies and quick-connect couplers are available from Greenlee Fairmont as accessories. SEE BULLETIN ON GREENLEE FAIRMONT NO-DRIP COUPLERS AND HOSES. CONTACT AUTHORIZED GREENLEE FAIRMONT DISTRIBUTOR. -
Page 7: Hose Connections
(T). 4. To prevent contamination, always install dust caps over the hydraulic ports of the tool, hoses, and power unit when disconnected. Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit Figure 3 Hydraulic Schematic... -
Page 8: Operation
Do not disconnect tool, hoses, or fittings while the power unit is running or if the hydraulic fluid is hot. Exposure to hot hydraulic fluid can cause serious burns. Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit Wear eye protection when operating this tool. - Page 9 BEING USED WITH THE POWER UNIT. Exceeding the tool’s maximum flow rate could cause tool failure and personal injury. See your tool operator’s manual for proper flow rate. Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit Figure 4 Power Unit Controls Stopping the Power Unit (See Figure 4) 1.
-
Page 10: Depressurizing Hydraulic System
3. Before restarting power unit engine, move flow ON/ OFF lever to the OFF position. Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit Stop engine before filling fuel tank. Do not fill fuel tank when engine is hot. - Page 11 3. Perform a detailed inspection of the system hoses and fittings as stated in Appendix A - S.A.E Standard J1273, May 1986. Replace the hoses and/or fittings if necessary. Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit Figure 5 Hydraulic Reservoir Dipstick 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
-
Page 12: Battery
When battery replacement becomes necessary, it is recommended that replacement battery should meet or exceed original battery specifications; amps, cranking power, etc. Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit Pneumatic Tires Inflate power unit tires to the recommended pressure printed on the sidewalls of the tires. -
Page 13: Troubleshooting
The following steps will help to determine the problem area. Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit Determine the Problem Area 1. Stop the power unit hydraulic oil flow. Disconnect the existing tool from the hoses and power unit. - Page 14 Hydraulic filter needs service. Power unit components (pump, valve, etc.) worn or damaged. Engine output insufficient. Engine needs adjustment, tune-up, etc. Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit PROBABLE CAUSE 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070 POSSIBLE REMEDY Recharge or replace battery.
- Page 15 Hydraulic flow to tool reversed. operates backward. Hydraulic pressure and return lines connected to incorrect power unit or tool ports. Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit PROBABLE CAUSE 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070 POSSIBLE REMEDY Viscosity of oil may be too high at start of tool operation.
- Page 16 25, 26, 28 25, 26, 28 25, 26, 28 26, 38 40, 41 9, 10, 11 21, 22, 23 18, 19 25, 26 25, 26, 28 4, 5 14, 15, 16 26, 28, 53 28, 52...
- Page 17 155833 156228 42203 156229 F011164 41300 F009288K Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit DESCRIPTION Frame ... 1 GASOLINE ENGINE (Briggs & Stratton) ... 1 Switch, Toggle ... 1 Switch, Push Button ... 1 Adapter, Fan ... 1 Cap Screw, 5/16 x 1"...
-
Page 18: Hydraulic Components And Piping
GREENLEE FAIRMONT HG3558B/42307 Power Unit Hydraulic Components and Piping 17 21 TO PUMP Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit HYDRAULIC PUMP COOLER USE SILICON SEALER 7,8,9 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... - Page 19 155778 43200 155779 43201 155780 43517 155781 Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit DESCRIPTION Hydraulic Reservoir ... 1 Level Seal Plug, 1/8 M NPT ... 1 FILTER ... 1 Replacement Filter Element ... 1 Cap Screw, 1/4 x 3/4" Hex Head ... 2 Manifold ...
-
Page 20: Battery And Wiring
156654 155785 41790 F020627 F030028 F030029 F005273 170061 F030027 Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit ON/OFF SWITCH ATTACH TO STARTER TERMINAL GROUND TO ENGINE BOLT 9,10,11,12 EXISTING SPARK PLUG DESCRIPTION 12 Volt Battery (See page 6 for battery specifications) ... 1 Carriage Bolt, 1/4 x 1"... -
Page 21: Appendix A - Sae J1273 May 1986
Additional caution must be observed in hose selec- tion for gaseous applications. Greenlee Textron / Subsidiary of Textron Inc. HG3558B/42307 Portable Power Unit 2.5 Size - Transmission of power by means of pressur- ized fluid varies with pressure and rate of flow. - Page 22 *Reprinted with permission Automotive Engineers, Inc. Handbook. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA General Offices: 815/397-7070 Customer Center and Field Service: 800/435-0786 Canada Fax (24 Hour) Customer Center: 800/524-2853 ©...