Sony Xperia Z C6602 Working Instructions
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Sony Xperia Z C6602 Working Instructions

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Working Instructions
- mechanical -
TM
Xperia
Z
C6602, C6603, L36h
1273-1774 Rev 2
Sony Mobile Communications AB – Company Internal

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  • Page 1 Working Instructions - mechanical - Xperia C6602, C6603, L36h 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal...

  • Page 2: Table Of Contents

    4.18 Adhesive FPC B ................. 26 4.19 Adhesive Receiver ................27 4.20 Adhesive WP Test Hole ..............28 4.21 Battery 2330.0 mAh ................29 4.22 Cable RF Coax Cable, ASSY .............. 30 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 2(68)
  • Page 3 5.9 Cupper Sheet McamB ................ 64 5.10 Ant Diversity Flex RoW ..............64 5.11 Back Panel Assy ................65 5.12 SIM Tray ....................67 Revision History ................68 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 3(68)
  • Page 4 Working Instruction (mech) For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 4(68)

  • Page 5: Exterior Views

    Working Instruction (mech) Exterior Views C6603, C6602, L36h 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 5(68)

  • Page 6: Tools

    9. Battery inlay 10. Back Panel Adhesive fixture 11. Side Panel press 12. Side Panel Press Head For part not on the tools above, refer to the ‘Tools Catalogue/Matrix’! 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 6(68)
  • Page 7 Working Instruction (mech) Tools STANDARD TOOLS 1. Dentist Hook 2. Nylon Pointer 3. Tweezer 4. Suction cup 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 7(68)

  • Page 8: Disassembly

    11. Ant Main Flex RoW 12. PBA Sub RoW (a) and Front Assembly (b) SIM Tray Open the Cap SIM Assy R with fingers. Remove SIM Tray by using fingers. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 8(68)

  • Page 9: Back Panel Assy

    Use Suction cup to get space for inserting the Guitar Pick. Gently slide the Guitar Pick along to release all sides of the Back Panel Assy. Note! Start in the middle of the right long side! 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 9(68)

  • Page 10: Ant Diversity Flex Row

    Remove the three Screw Other Len:2.6 Diam:1.4 M by using a screwdriver with Bits (JCIS No 0). Use a Front Opening Tool to remove the Ant Diversity Flex RoW. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 10(68)

  • Page 11: Cupper Sheet Mcamb

    Insert the Flex Film Assembly Tool underneath and slide along to release the Cupper Sheet McamB as shown. Remove it. 3.5 Camera 13 MPixel CMOS Use a Front Opening Tool to disconnect the BtB connector. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 11(68)

  • Page 12: Camera 2.2 Mpixel Cmos

    Remove the Camera 2.2 MPixel CMOS with fingers. 3.7 Sheet Battery FPC Insert the Flex Film Assembly Tool underneath and slide along to release the Sheet Battery FPC as shown. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 12(68)

  • Page 13: Main Pba

    Use a Front Opening Tool to disconnect the BtB connector and Cable RF Coax Cable, ASSY. Use a Front Opening Tool to disconnect the BtB connector. Use a Front Opening Tool to disconnect the BtB connector. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 13(68)

  • Page 14: Fpc Assembly Top Row

    Remove the Main PBA gently with fingers. FPC Assembly Top RoW Unhook FPC Assembly Top RoW by using Front Opening Tool. Remove the FPC Assembly Top RoW gently with fingers. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 14(68)

  • Page 15: Cover Con Vibrator

    Remove Cover Con Vibrator using a pair of tweezers. Use a Front Opening Tool to disconnect the Vibrator. 3.11 Ant Main Flex RoW Unhook Ant Main Flex RoW by using Front Opening Tool. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 15(68)

  • Page 16: Pba Sub Row And Front Assembly

    Remove Ant Main Flex RoW. 3.12 PBA Sub RoW and Front Assembly Use a Front Opening Tool to disconnect the Cable RF Coax Cable, ASSY Remove PBA Sub RoW. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 16(68)

  • Page 17: Replacement

    Cupper Sheet McamB Follow the 3.2 and 3.4 Disassembly instructions! Scrap! Not to be reused! Prepare a new Cupper Sheet McamB. Follow the 5.9 and 5.11 Reassembly instructions! 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 17(68)

  • Page 18: Camera 13 Mpixel Cmos

    Follow the 5.6 and 5.11 Reassembly instructions! FPC Assembly Top RoW Follow the 3.1 - 3.9 Disassembly instructions! Prepare a new FPC Assembly Top RoW. Follow the 5.4 - 5.12 Reassembly instructions! 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 18(68)

  • Page 19: Cover Con Vibrator

    Follow the 5.2, 5.3 and 5.11 Reassembly instructions! 4.11 PBA Sub RoW Follow the 3.2 and 3.10 -3.12 Disassembly instructions! Prepare a new PBA Sub RoW. Follow the 5.1 - 5.3 and 5.11 Reassembly instructions! 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 19(68)

  • Page 20: Adhesive Battery1

    Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Adhesive Battery 1 follow the guiding lines on the Front Assembly using a Flex Film Assembly Tool 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 20(68)

  • Page 21: Adhesive Battery 2

    Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Adhesive Battery 2 follow the guiding lines on the Front Assembly using a Flex Film Assembly Tool 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 21(68)

  • Page 22: Adhesive Conductive Lcd

    Flex Film Assembly Tool and fingers. Scrap! Not to be reused! INSTALLATION Place a new Adhesive Conductive LCD follow the guiding lines on the Front Assembly using a Flex Film Assembly Tool. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 22(68)

  • Page 23: Adhesive Conductive Lcd 2

    Flex Film Assembly Tool and fingers. Scrap! Not to be reused! INSTALLATION Place a new Adhesive Conductive LCD 2 follow the guiding lines on the Front Assembly using a Flex Film Assembly Tool. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 23(68)

  • Page 24: Adhesive Fpc

    Detach to remove the Adhesive FPC with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Adhesive FPC follow the guiding lines on the Front Assembly using a Flex Film Assembly Tool 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 24(68)

  • Page 25: Adhesive Fpc A

    Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Adhesive FPC A follow the guiding lines on the Front Assembly using a Flex Film Assembly Tool 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 25(68)

  • Page 26: Adhesive Fpc B

    Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Adhesive FPC B follow the guiding lines on the Front Assembly using a Flex Film Assembly Tool 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 26(68)

  • Page 27: Adhesive Receiver

    Scrap! Not to be reused! INSTALLATION Place a new Adhesive Receiver using a Flex Film Assembly Tool. Important to make sure that old adhesive is removed before installation because of WRT requirement! 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 27(68)

  • Page 28: Adhesive Wp Test Hole

    Place a new Adhesive WP Test Hole using a Flex Film Assembly Tool. Important to make sure that old adhesive is removed before installation because of WRT requirement! 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 28(68)

  • Page 29: Battery 2330.0 Mah

    Toothed Rack Press Instruction for use. Press it with a pressure value of 40N for five seconds (pressure value is adjust from 150N because of the weight of the press fixture) 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 29(68)

  • Page 30: Cable Rf Coax Cable, Assy

    Place a new Cable RF Coax Cable, ASSY using a Flex Film Assembly Tool. Note! Important that the silver parts of the Cable RF Coax Cable, ASSY is placed in the three sockets. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 30(68)

  • Page 31: Cap Audio Jack Assy R

    Pull to remove the Cap Audio Jack Assy R with fingers INSTALLATION Insert the pump of the new Cap Audio Jack Assy R into the hole by using a pair of Tweezers. Push it to secure its position. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 31(68)

  • Page 32: Cap Sd Assy R

    Pull to remove the Cap SD Assy R with fingers INSTALLATION Insert the pump of the new Cap SD Assy R into the hole by using a pair of Tweezers. Push it to secure its position. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 32(68)

  • Page 33: Cap Sim Assy R

    Pull to remove the Cap SIM Assy R with fingers INSTALLATION Insert the pump of the new Cap SIM Assy R into the hole by using a pair of Tweezers. Push it to secure its position. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 33(68)

  • Page 34: Cap Usb Assy R

    Pull to remove the Cap USB Assy R with fingers INSTALLATION Insert the pump of the new Cap USB Assy R into the hole by using a pair of Tweezers. Push it to secure its position. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 34(68)

  • Page 35: Carrier Holder Coax Cable

    Follow the 5.1-5.3, 5.6 and 5.11 Reassembly instructions! REMOVAL Remove the Carrier Holder Coax Cable with the Flex Film Assembly Tool. INSTALLATION Place a new Carrier Holder Coax Cable by snap it in with fingers 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 35(68)

  • Page 36: Cover Panel Bottom

    Use Side Panel press with the force of 80N for five seconds. Cover Panel Bottom should be pressed two times (see arrows) according to 1003-9107 Tool Catalogue – mechanical and document Side Panel press Instruction for use. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 36(68)

  • Page 37: Cover Panel Top

    Use Side Panel press with the force of 80N for five seconds. Cover Panel Top should be pressed two times (see arrows) according to 1003-9107 Tool Catalogue – mechanical and document Side Panel press Instruction for use. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 37(68)

  • Page 38: Cover Wp Test Hole

    Detach to remove the Cover WP Test Hole with Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Cover WP Test Hole using a Flex Film Assembly Tool 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 38(68)

  • Page 39: Cupper Sheet Mcama

    INSTALLATION Start by placing a new Cupper Sheet McamA between camera socket and BtB connector with a Flex Film Assembly Tool Then press it against the BtB connector 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 39(68)

  • Page 40: Cushion Battery Bottom

    Detach to remove the Cushion Battery Bottom with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Cushion Battery Bottom using a Flex Film Assembly Tool 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 40(68)

  • Page 41: Ear Speaker 12.0 Rectangular_Wr

    Place a new Ear Speaker 12.0 Rectangular_WR with fingers Press to secure its attachment by using Press Tool Loudspeaker for five seconds. Do not touch the contact pins! 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 41(68)

  • Page 42: Foil Adhesive Back Panel

    Then place the old Back Panel above the Foil Adhesive Back Panel. Important to make sure that old adhesive is removed before installation because of WRT requirement! 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 42(68)
  • Page 43 Working Instruction (mech) Replacement Place the Upper part of the fixture and press by hand 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 43(68)

  • Page 44: Foil Adhesive Double

    Detach to remove the Foil Adhesive Double with a Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Foil Adhesive Double using a Flex Film Assembly Tool. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 44(68)

  • Page 45: Fpc Assembly Relay Fpc

    Remove the FPC Assembly Relay FPC with the Flex Film Assembly Tool. Scrap! Not to be reused! Remove it INSTALLATION Place a new FPC Assembly Relay FPC using a Flex Film Assembly Tool. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 45(68)
  • Page 46 Working Instruction (mech) Replacement Press to secure its position to frame side. Press to secure its position. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 46(68)

  • Page 47: Front Assembly

    Prepare a new Front Assembly! Carry out the Installation as described below! Follow the 4.36, 4.41, 4.39, 4.22, 4.27 and 4.21 Installation instructions! Follow the 5.1-5.12 Reassembly instructions! 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 47(68)

  • Page 48: Loudspeaker 15.0 Rectangular

    Important to make sure that old adhesive is removed before installation because of WRT requirement! Press to secure its attachment by using Press Tool Loudspeaker for five seconds. Do not touch the contact pins! 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 48(68)

  • Page 49: Mcomp Sheet Relay Fpc

    Detach to remove the Mcomp Sheet relay FPC with the Flex Film Assembly Tool. INSTALLATION Place a new Mcomp Sheet relay FPC using a Flex Film Assembly Tool 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 49(68)

  • Page 50: Mesh Receiver

    Follow the 5.5-5.12 Reassembly instructions! REMOVAL Detach to remove the Mesh Receiver with Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Mesh Receiver using a Flex Film Assembly Tool 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 50(68)

  • Page 51: Plate Side Key

    Remove the Plate Side Key with a pair of tweezers. INSTALLATION Place a new Plate Side Key using a Flex Film Assembly Tool Make sure the Plate Side Key is correct mounted in the three slots. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 51(68)

  • Page 52: Sheet Btb Lcd

    Detach to remove the Sheet BtB LCD with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Sheet BtB LCD on LCD BtB connector using a Flex Film Assembly Tool 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 52(68)

  • Page 53: Sheet Wp Test Hole

    Detach to remove the Sheet WP Test Hole with Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Sheet WP Test Hole using a Flex Film Assembly Tool 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 53(68)

  • Page 54: Water Indicator

    Detach to remove the Water Indicator a Dentist Hook Scrap! Not to be reused! INSTALLATION Place a new Water Indicator follow the guiding lines on the Front Assembly using a Flex Film Assembly Tool 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 54(68)

  • Page 55: Vibrator

    Vibrator using a Front Opening Tool. INSTALLATION Place a new Vibrator in the cavity. Press the contact of Vibrator to secure its attachment with a Front Opening Tool. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 55(68)

  • Page 56: Board Swap - Replacement

    4 minutes until system boot up has been completed. Please DO NOT move the phone during starting up until “Select Language” menu is shown on the display! After “Select Language” menu, turn off the phone. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 56(68)

  • Page 57: Board Swap - Change Label

    Working Instruction (mech) Replacement 4.47 Board Swap – Change Label CHANGE COVER PANEL BOTTOM Follow the instructions in the 1221-5655 Generic Repair Manual – Build swap for change of label. 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 57(68)

  • Page 58: Re-Assembly

    PBA Sub RoW and Front Assembly Place the PBA Sub RoW to the Cable RF Cable, ASSY Press with fingers to secure the contact of Cable RF Coax Cable, ASSY 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 58(68)

  • Page 59: Ant Main Flex Row

    Press with fingers to secure the position of PBA Sub RoW Place the Ant Main Flex RoW gently into the cavity Press with fingers to secure the position of Ant Main Flex 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 59(68)

  • Page 60: Cover Con Vibrator

    Place the Cover Con Vibrator into the cavity as shown with a pair of tweezers and press with fingers to secure the position. FPC Assembly Top RoW Place the FPC Assembly Top RoW gently into the cavity 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 60(68)

  • Page 61: Main Pba

    Slide in the Main PBA as shown with fingers Note! Be careful with the flex of the FPC Assembly Top RoW so it is not damaged Press with fingers to secure the contact of BtB connector 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 61(68)

  • Page 62: Sheet Battery Fpc

    Press with fingers to secure the contact of BtB connector Press with fingers to secure the contact of Cable RF Coax Cable, ASSY Sheet Battery FPC Use the Flex Film Assembly Tool to position Sheet Battery 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 62(68)

  • Page 63: Camera 2.2 Mpixel Cmos

    Place the Camera 2.2 MPixel CMOS gently into the cavity Press with fingers to secure the contact of BtB connector Camera 13 MPixel CMOS Place the Camera 13 MPixel CMOS gently into the cavity 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 63(68)

  • Page 64: Cupper Sheet Mcamb

    Use the Flex Film Assembly Tool to position Cupper Sheet McamB Placement of Cupper Sheet McamB should be as in the picture 5.10 Ant Diversity Flex RoW Place the Ant Diversity Flex RoW 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 64(68)

  • Page 65: Back Panel Assy

    When reuse of Back Panel Assy begin with follow Replacement section 4.34 Foil Adhesive Back Panel otherwise take a new Back Panel Assy. Place the Back Panel Assy on the frame 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 65(68)
  • Page 66 Toothed Rack Press Instruction for use. Press it with a pressure value of 490N for ten seconds (pressure value is adjust from 600N because of the weight of the press fixture) 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 66(68)

  • Page 67: Sim Tray

    Working Instruction (mech) Re-Assembly 5.12 SIM Tray Insert the SIM Tray with fingers Close the Cap SIM Assy R 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 67(68)

  • Page 68: Revision History

    Working Instruction (mech) Revision History Rev. Date Changes / Comments 2013-02-20 First Release 2013-02-28 New pressure value for chapter 4.21 and 5.11 1273-1774 Rev 2  Sony Mobile Communications AB – Company Internal 68(68)

This manual is also suitable for:

Xperia z c6603Xperia z l36h

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