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Related Manuals for BFI Automation 5012
Summary of Contents for BFI Automation 5012
- Page 1 Original Operating Instructions Converter Module 5012 Type: 5012 Document No.: BA 5012 EN Rev2 BFI Automation Mindermann GmbH Ruegenstr. 7 42579 Heiligenhaus / Germany Telephone +49 (2056) 98946-0 Facsimile +49 (2056) 98946-42 http://www.bfi-automation.de...
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Page 3: Table Of Contents
Testing in keeping with the German Workplace Safety Ordinance (BetrSichV) 2.5.4 Safety test prior to initial operation Technical data General characteristic features Factory settings of the converter 5012 Electrical system, Optical and Mechanical Data Weight Dimensions Block diagram with connection table... - Page 4 5.4.4 BUS termination 5.4.5 BUS addressing 5.4.5.1 Adr. 5 5.4.5.2 Adr. 4 5.4.5.3 Address rotary switch CFC-NET 5.5.1 Configuration 5.5.2 Single Mode Commisioning Connection of converter module 5012 Test of the converter module 5012 Care and Maintenance Failures Order data...
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Page 5: General Aspects
These operating instructions are a helpful guide for ensur- ing the successful and safe operation of the converter module 5012 . They contain important information on how to operate the controller safely, correctly and efficiently. Observing the operating instructions will help to prevent hazards, reduce costs of repair and downtimes and in- crease the reliability and life of the device. -
Page 6: Warning Notes
General aspects Warning notes The following warning notes are used in these operating instructions: This warning level indicates an imminent hazardous situa- tion. If the hazardous situation is not prevented, this will result in death or severe injury. Follow the instructions that accompany this warning to prevent the risk of death and severe personal injury. -
Page 7: Copyright Protection
These operating instructions have to be treated as confi- dential. They may only be used by authorised staff. Ac- cess by third parties may only be granted upon written agreement of BFI Automation. All documents are protected in keeping with the German copyright law. -
Page 8: Warranty
• non-performance of specified maintenance work It is recommended that the operator of the device con- cludes a service contract with BFI Automation. This guar- antees that the device is regularly checked by our service staff and ensures that any required wearing and spare... -
Page 9: Obligation Of The Operating Company
General aspects Obligation of the operating company The converter module 5012 SD may cause hazards if it is operated inappropriately or in an improper condition. The operating company is under the obligation to operate the machine in proper state only. The operating company has to secure hazardous areas that exist between BFI de- vices and the customer's own equipment. -
Page 10: Liability Disclaimer
BFI Automation for consequential damages. BFI Automation is liable for possible errors or omissions with the exclusion of additional claims entered into in the framework of the warranty obligations conceded to in the contract. -
Page 11: Declaration Of Conformity
General aspects Declaration of conformity... -
Page 12: Address Of The Manufacturer
General aspects Address of the manufacturer BFI Automation Mindermann GmbH Ruegenstr. 7 42579 Heiligenhaus Germany Tel. +49 (2056) 98946-0 Fax. +49 (2056) 98946-42 E-mail: info@bfi-automation.de Internet: www.bfi-automation.de... -
Page 13: Safety
The procedures described in the operating instructions have to be observed. The converter box 5012 must not be used for the supply of BFI compact flame controller CFC3000 with built-in heating. In this case, the plug-in power supply module 3002 is recommended. -
Page 14: Requirements On Persons
Safety Requirements on persons Work on/with the device may only be performed by per- sons authorized to do so based on their training and quali- fication. Furthermore, such persons have to have been commissioned by the operating company. Do not allow any persons who are being apprenticed, ed- ucated, instructed or on a general training programme to work on the device without the constant supervision of an experienced person. -
Page 15: Safety Instructions
Safety Safety instructions The following instructions on accident prevention have to be observed when operating the converter module 5012. Only operate the device if it is in a proper state ! • Do not remove or disable safety devices. • Check for externally noticeable damage and defects... -
Page 16: Safety Devices
Damaged or illegible signs have to be re- placed immediately. 2.4.2 Safety devices on the compact flame control- The converter module 5012 is equipped with the following safety devices: • IP50 housing (protection against accidental contact) • Fuse for powerinput •... -
Page 17: Safety Instructions In Case Of Maintenance And Troubleshooting
• Operating and auxiliary materials as well as exchanged parts have to be disposed of in a safe and eco-friendly way. • Spare parts supplied by BFI Automation or approved of by BFI Automation only may be used. -
Page 18: Electrical / Electronic Devices
Safety 2.5.2 Electrical / electronic devices Danger to life caused by electrical current! Contact with live wires or components presents a danger to life ! Before working on electrical components, disconnect the compact flame controller from the mains power supply! In keeping with the electrical regulations, work on electri- cal / electronic parts / components may only be carried out by electrical specialists. -
Page 19: Testing In Keeping With The German Workplace Safety Ordinance (Betrsichv)
Safety test prior to initial operation Danger of injury and material damage if improperly used! Improper use of the converter module 5012 can lead to in- jury or even death and to material damage! In order to ensure correct operation, the compact flame controller must be tested several times for all applications by starting and stopping the burner several times. - Page 20 Safety...
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Page 21: Technical Data
240 V AC • DIN rail or wall mounting Factory settings of the converter 5012 The converter is delivered with the following settings: Initial value current outputs: 4 mA (DIP 1 = ON) Current Relay Function (CRF): Off (DIP 2 = OFF) -
Page 22: Electrical System, Optical And Mechanical Data
Technical data Electrical system, Optical and Mechanical Data Power Supply Input 24 V DC (terminals 29 and 30) 100-240 V AC (terminals 16 and 17) Power Supply Out for CFC3000 24 V DC External fuse max. 1 A, slow blow Current supply for CFC3000 max. -
Page 23: Weight
Technical data Weight Standard approx 0.4 IP66-housing approx. 2.5 Dimensions Standard IP66 [mm] [mm] Length 99.7 Width Height Block diagram with connection table... - Page 24 Technical data...
- Page 25 Technical data Connector KW6-cable color Connection White Relay root Brown Relay „ON“ Pink Relay „OFF“ Green Power supply 24 VDC Yellow Power supply 0V (GND) Grey Current output CFC 0(4)…20 mA Blue Change-over 2nd parameter set Not used Not used RS 232 (R , read only) Not used...
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Page 27: Transport, Installation And Connection
Report any damage After arrival of the device and accessories, notify the ship- ping agent, the insurance company and BFI Automation immediately in case of any damage caused by transport or inadequate packaging. Take steps to minimise and prevent further damage. -
Page 28: Packaging
Transport, Installation and Connection Packaging The converter module 5012 is shipped in different pack- aging materials. The most frequently used packaging materials are card- board and plastics (foils, foamed material). Packaging has to be disposed of in an environmentally friendly way and in accordance with the relevant provi- sions on disposal. -
Page 29: Connection
Transport, Installation and Connection IP66-housing Connection 4.6.1 Electrical connection Danger to life through electric current! When connecting the safety instructions and local safe- tyinstructions! Remove the connection data in the chapter technical data and the subsequent wiring diagram. Check compliance of external power supply with the val- ues shown on the terminal voltages (24 VDC or 100-240 V AC). -
Page 30: Network Configuration
Transport, Installation and Connection 4.6.2 Network Configuration... - Page 31 Transport, Installation and Connection Connector IP66-hou- KW6-cable Connection No. 5012 sing termi- colors nals white Flame relay root brown Flame relay „On“ pink Flame relay „Off“ green Power supply 24VDC yellow Power supply 0V (GND) gray Current output 0(4)…20mA blue...
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Page 32: Storage
Transport, Installation and Connection Storage Do not unpack the packed compact flame controller and accessories. The following conditions apply to storage: • Store in a dry place. Maximum relative humidity 60%. Ensure that the packages are not stored outdoors. In addition, It has to be assured that the floor in the storage area will remain dry throughout the storage pe- riod. -
Page 33: Description
Description Description Functional description The converter box 5012 has been specially developed for the Compact Flame Controller CFC3000. It serves as a safety equipment in combination with the Compact Flame Controller CFC3000.For higher contact ratings the converter box provides a higher-duty flame re- lay that is driven by the flame relay of CFC3000. -
Page 34: Controls And Displays
Description Controls and displays Status LED - USB USB connector Selector for frequency range (mA out frequency) DIP-switch 4.1. Selection 0…20mA or 4…20mA 4.2. Selection CRF (Current-Relay-Function) 4.3. Manual Selection of parameter set 2 4.4. Selection BUS-termination 4.5. Selection BUS-address range 4.6. -
Page 35: 5.3 Frequency Setting
Description 5.3 Frequency setting With the rotary switch 3 the maximum frequency value can be defined, leading to acurrent of 20 mA at the fre- quency output (terminal 26). Choose one of the following maximum values: Switch position Maximum frequency... -
Page 36: Dip Switch
Current output range DIP switch1 selects whether the current outputs of the converter box 5012 have a range of 0 ... 20 mA or 4 ... 20 Only when the spanis set to 4 ... 20mA, a line break with the software CFC-NET can be detected! 5.4.2... -
Page 37: Bus Addressing
See BUS addressing 5.4.7! 5.4.5.3 Address rotary switch The 5012 can be set to a bus address between 0 and 63. With the address rotary switches only addresses can be set between 0 and 15, are therefore in the DIP switch, two switches (DIP switches 5 and 6) that extends the address- able range from 0 to 63. -
Page 38: Cfc-Net
0 – F 48 – 63 CFC-NET The software CFC NET is used to communicate between control room and converter box 5012. 5.5.1 Configuration After starting the software CFC NET,select the computer interface and preferred language on the tab "Configura- tion". -
Page 39: Single Mode
Settings Parameter at thecon- of the CFC 3000 verter Select the converter box 5012 you wish to display here. The selection is made via the drop down menus"Selection converter box" and "Unit Selection". - Page 40 Description...
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Page 41: Commisioning
Improper use of the compact flame controller can lead to injury or even death and to material damage! To operate the 5012 also refer to the separate operating instructions of the compact flame controller CFC3000 and the operating manual of the power supplies 3002 and... - Page 42 Commisioning...
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Page 43: Care And Maintenance
Care and Maintenance Care and Maintenance The converter module 5012 is maintenance-free. For cleaning, use a moist cloth to wipe the housing from the outside only and clean the lens in regular intervals. - Page 44 Care and Maintenance...
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Page 45: Failures
Failures Failures Problem Cause Remedy None of the connected Power supply doesn’t Check supply voltage deviceworks work Check connections Check fuses Change power supply No communication to the Interrupted communi- Check connections BUS-System cation Check addressing Check buscollosion Switching signal at K1 is Signal interrupted Check connections not connected through... - Page 46 Failures...
- Page 47 Order data Order data The converter module 5012 is available from BFI Automa- tion Mindermann GmbH under the following order data: Type Part-No. Converter module 5012 6020-5012-00 Converter module 5012 6020-5012-01 with IP66-housing Type Part-No. Software package CFC-Com1 6040-4901-00 with IRDA/USB-interface cable IRDA/USB-interface cable, 1.5m...
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Page 48: Order Data
Order data © BFI Automation 2018...