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PowerMax LI-40/41
Article : 5041
Reason: Mower doesn't start due to a defect bowden cable catcher inside
the switch box.
The catcher can break and therefor the parts button (92), upper
housing (93) and catcher (96) were modified :
All mowers with index 710B (10/2017) are equipped with the new
parts, the reworked mowers have a green sticker on the cardbox.
The new parts can be ordered as spare parts with the old part no.
and the repair can be done according the attached instruction.
Warranty report:
Claim type:
Component code:
Defect code:
Labour time:
Failure description:
COQSD – R.Koziollek
warranty repair
721 – switch box
08 – cracked/ broken
4 periods ( 24 minutes)
repair of switch box
19/02/2018
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Summary of Contents for Husqvarna GARDENA PowerMax LI-40
- Page 1 PowerMax LI-40/41 Article : 5041 Reason: Mower doesn’t start due to a defect bowden cable catcher inside the switch box. The catcher can break and therefor the parts button (92), upper housing (93) and catcher (96) were modified : All mowers with index 710B (10/2017) are equipped with the new parts, the reworked mowers have a green sticker on the cardbox.
- Page 2 C O Q - P r o d u c t Q u a l i t y PowerMax Li-40/41; article 5041 2018-02-19 Repair instruction for switch box of PowerMax 40/41 Li, article 5041 Required Equipment: • Torx T20 • Torque wrench 0 – 1,3Nm •...
- Page 3 C O Q - P r o d u c t Q u a l i t y PowerMax Li-40/41; article 5041 2018-02-19 1. Pull the switching bracket out of the handle on both sides: 2. Detach the bowden cable:...
- Page 4 C O Q - P r o d u c t Q u a l i t y PowerMax Li-40/41; article 5041 2018-02-19 3. Open the switch box and take off the upper housing carefully: 4. Take off the button with spring and the release the bowden cable from the catcher:...
- Page 5 C O Q - P r o d u c t Q u a l i t y PowerMax Li-40/41; article 5041 2018-02-19 5. Assembling of the spring and the new catcher : Insert catcher in the correct position on the spring 6.
- Page 6 C O Q - P r o d u c t Q u a l i t y PowerMax Li-40/41; article 5041 2018-02-19 First turn the catcher clockwise against the spring force and then push it down The end position of the catcher on the contact surface Secure catcher with the finger !
- Page 7 C O Q - P r o d u c t Q u a l i t y PowerMax Li-40/41; article 5041 2018-02-19 7. Clip in the bowden cable: 9. Insert spring and button: Keep attention to the cable guidings. The cables must be fixed in the notches...
- Page 8 C O Q - P r o d u c t Q u a l i t y PowerMax Li-40/41; article 5041 2018-02-19 Turn button into the correct direction. Check switch, bowden cable and wire for correct positioning...
- Page 9 C O Q - P r o d u c t Q u a l i t y PowerMax Li-40/41; article 5041 2018-02-19 10. Fix the button with one hand and install the upper housing: 11. Tighten the screws with 1 – 1,3 Nm in correct order:...
- Page 10 C O Q - P r o d u c t Q u a l i t y PowerMax Li-40/41; article 5041 2018-02-19 12. Clip bowden cable into the switching bracket and reinstall it to the handle: 13. Function test: Press the button and pull the switching bracket.