BFit BFITW 1000 Installation, Operation And Maintenance Manual

Commercial condensing water heater

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COMMERCIAL CONDENSING

WATER HEATER

INSTALLATION, OPERATION,

AND MAINTENANCE MANUAL

Water Heater Models

Model: ______________________________________________

Serial Number: ______________________________________________

Installation Date: ______________________________________________

: __________________________________________

Heating Contractor

Bryan Steam, LLC

Phone: 765-473-6651

BFITW 1000

BFITW 1250

BFITW 1500

BFITW 2000

783 N. Chili Avenue, Peru, IN 46970

Save this manual for future reference.

WARNING: If the information in these

instructions is not followed exactly, a fire

or explosion may result causing property

damage, personal injury or death.

Do not store or use gasoline or other

flammable vapors and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Immediately call your gas supplier

from a neighbor's phone. Follow the

gas supplier's instructions.

• If you cannot reach your gas supplier,

call the fire department.

Installation and service must be performed

by a qualified installer, service agency or the

gas supplier.

PN: 108588-06

REV. 6

www.bryanboilers.com

inquiry@bryansteam.com

Table of Contents

Summary of Contents for BFit BFITW 1000

Page 1 WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. Water Heater Models • Do not touch any electrical switch; do BFITW 1000 not use any phone in your building. BFITW 1250 • Immediately call your gas supplier from a neighbor’s phone.
Page 2: Table Of Contents
Local Codes Warranty Shipment Damage Connecting Gas Supply Line Appliance Operation Gas Leakage (If you detect or smell gas...) Maintenance Product Identification Label Factory Test and Inspections Disclaimers and Local Codes III. Product Rating, Specifications, and Dimensional Data IV. BFIT Water heater Component Identification V. Unpacking The BFIT Unpacking and Inspection Check Equipment Installation and Operation Manual VI. Pre-Installation and Mounting General Appliance Mounting Clearances Clearances (French) Closet and Alcove installation VII. Venting...
Page 3 Check System Setup Start the BFIT Combustion Air/Fuel Adjustment Field Conversion of Gas Type Pump Control Check Thermostat Operation Adjust Supply Water Temperature Testing of Controls and Safety Devices XIV. Service and Maintenance General Maintenance Monthly Inspection Annual Inspections and Service Restarting after Prolong Shutdown Troubleshooting APPENDIX A: Tables APPENDIX B: Figures APPENDIX C: Default Light-off and Modulation Rates APPENDIX D: The Dual Gas BFIT Dual Gas BFIT: General Connecting Gas Supply Line Dual Gas Components Gas Selection Electrical Operation Changing Gas Type During Operation...
Page 4: Hazard Definitions
I. Hazard Definitions The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels, or to important information concerning product life. It is critical all personnel read and adhere to all information contained in DANGER, WARNING, and CAUTIONS. All DANGERS, WARNINGS, and CAUTIONS are for reference and guidance purpose, and, therefore, do not substitute for strict adherence to applicable jurisdictional and professional codes and regulations. Indicates an imminent hazardous situation which, if not avoided, will result in death, serious injury or substantial property damage. DANGER DANGER Indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury, or substantial property damage.
Page 5: Read Before Proceeding
II. Read Before Proceeding A. Local Codes 2. Do not block or restrict in any way the flow of combustion or ventilation air from or to the 1. This unit shall be installed in accordance with those appliance installation regulations enforced in the area where 3. Do not use this appliance if any part has been under the installation is to be made. These regulations water.
Page 6: Factory Test And Inspections
II. Read Before Proceeding (continued) I. Factory Test and Inspections WARNING WARNING 1. Prior to shipment, final air-fuel adjustments are performed by factory trained service personnel on each appliance. The factory emissions report This product can expose you to chemicals, includ- is posted on the back of the front jacket panel as ing chromium, which are known to the state of a reference for troubleshooting and maintenance.
Page 7: Product Rating, Specifications, And Dimensional Data
Information specific to the Dual Gas model can be found coil type stainless steel heat exchangers, constructed, in the appendices. tested and stamped per Section IV of the ASME Boiler and Pressure Vessel Code, which provide maximum heat trans- Table 1: BFIT Water Heater Ratings Input (MBH) Gross Combustion BFIT Water Recovery Rate Output Efficiency...
Page 8 III. Product Rating, Specifications, and Dimensional Data (continued) Table 3: Product Dimensions BFITW Model Dimensions (in.) 1000 1250 1500 2000 45-1/2 45-1/2 66-1/8 66-1/8 72-1/2 74-5/8 55-7/8 55-7/8 76-1/2 76-1/2 34-1/4 34-1/4 34-1/4 34-1/4 13-3/8 13-3/8 13-3/8 13-3/8 42-3/4 42-3/4 42-3/4 42-3/4 36-1/8 36-1/8...
Page 9 III. Product Rating, Specifications, and Dimensional Data (continued) SUPPLY NOZZLE RETURN NOZZLE GAS TRAIN CONNECTION SUPPLY NOZZLE LIFTING LUGS RETURN NOZZLE (Z-COG) (Y-COG) DRAIN VENT AIR SUPPLY (Z-COG) (X-COG) 1" CONDENSATE DRAIN Figure 1: BFIT water heater dimensions...
Page 10: Bfit Water Heater Component Identification
15. Gas supply line 1. Communication Interface (Concert Control) Provides a means of connection for incoming gas line to The BFIT series is equipped with the Concert Control the gas train assembly. See Table 31 for model specific display which provides easy access for viewing and ad- pipe sizes.
Page 11 IV. BFIT Water Heater Component Identification (continued) Figure 2: Component Identification...
Page 12 IV. BFIT Water Heater Component Identification (continued) Figure 3: Component Identification...
Page 13: Unpacking The Bfit
V. Unpacking The BFIT A. Unpacking and Inspection 1. Move appliance to approximate installation WARNING WARNING location. 2. Remove all crate fasteners. Failure to assure the truck forks are long enough 3. Lift and remove outside container. to extend at least half way through the base will result in the appliance tipping off the lift truck and 4. Account for all loose shipped items. potentially falling. This will result in severe person- 5. Remove cardboard positioning sleeves on shipping al injury, death, or substantial property damage. skid. Do not operate this appliance if any part has been 6. The appliance can be moved to its permanent underwater. The possible damage to a flooded...
Page 14: Pre-Installation And Mounting
VI. Pre-Installation and Mounting A. General 1. Installation must conform to the requirements of WARNING WARNING the authority having jurisdiction or, in the absence of such requirements, to the National Fuel Gas Apply supplied dielectric grease to the gasket Code, ANSI Z223.1/NFPA 54, and/or Natural Gas inside the vent connector. Failure to apply the and Propane Installation Code, CAN/CSA B149.1.
Page 15: Appliance Mounting
VI. Pre-Installation and Mounting (continued) B. Appliance Mounting 1. The BFIT is intended for installation in an area with Table 4: Corrosive Combustion Air Contaminants a floor drain, or in a suitable drain pan to prevent Contaminants to Avoid: any leaks or safety relief valve discharge resulting in property damage. Spray cans containing chlorofluorocarbons (CFC’s) 2. This appliance is not intended to support external piping or venting. All external piping and venting Permanent wave solutions must be supported independently of the appliance. Chlorinated waxes/cleaners 3. This appliance must be installed on a level surface Chlorine-based swimming pool chemicals...
Page 16: Clearances
VI. Pre-Installation and Mounting (continued) C. Clearances NOTICE NOTICE 1. The BFIT is approved for 0" clearance to combustible materials. The clearances for serviceability are This appliance is approved for zero inch clearance found in Table 5. to combustible or noncombustible material, but 2. Minimum clearances from combustible or installing the appliance with smaller than the noncombustible construction, 0" sides, 0" back, clearances for serviceability will limit access for 0" top.
Page 17: Venting
VII. Venting WARNING WARNING A. General Venting Guidelines 1. Install vent system in accordance with National Fuel Gas Code, ANSI Z223.1/NFPA 54 or Natural This appliance must not be installed in a room Gas and Propane Installation Code, CAN/CSA under negative pressure. These direct vent gas B149.1 Installation Code for Canada, or, applicable fired appliances are allowed a maximum leakage provisions of local building codes.
Page 18: Field Installation
6. Size and cut wall opening such that a minimal clearance is obtained and to allow easy insertion of vent pipe. Table 6: Vent and Combustion Air Pipe Diameters and Maximum Lengths Combustion Air Length Vent Length BFIT Pipe Dia. Minimum Maximum Pipe Dia. Minimum Maximum Model in.
Page 19 Table 9: Flue Gas and Combustion Air Flow Rates At Maximum Input Rate At Minimum Input Rate Flue Gas Flow, Combustion Air, Flue Gas Flow, Combustion Air, BFIT Vent ACFM @ 35% SCFM @ 35% ACFM @ 35% SCFM @ 35% Model Dia.
Page 20 Vent Diameter (in.) Thermal Solutions Part # Z-Flex Part # 109510-01 2SVSHF08 109510-02 2SVSHF10 109510-03 2SVSHF12 Table 12: Polypropylene Vent Adapters BFIT Vent Centrotherm Part # Z-Flex Part # Model Diameter (in.) (Innoflue PP System) (Z-DENS PP Systems) 1000 1250 ISSA0808...
Page 21: General Termination
VII. Venting (continued) D. General Termination b. When installed on the same wall, locate vent terminal 4 vent pipe diameters above 1. Use only listed vent/combustion air terminals. the combustion air terminal. The snorkle 2. Follow the termination configurations shown configuration can be used when penetrations are in Table 15, and see Table 18 for acceptable at the same hieght.
Page 22 VII. Venting (continued) 13. Maintain minimum 24 in. (610 mm) horizontal 7. If window and/or air inlet is within 4 ft. (1.2 m) spacing between vent terminal and a building of an inside corner, maintain at least 6 ft. (1.8 m) corner. spacing between terminal and adjoining wall of inside corner. 14.
Page 23 VII. Venting (continued) Table 16: Direct Vent Terminal Clearances Canadian Installations US Installations Clearance above grade, veranda, 18 in. (46 cm) 12 in (30 cm) porch, deck, or balcony 6 in (15 cm) for appliances ≤ 6 in (15 cm) for appliances 10,000 Btuh (3 kW), 12 in (30 ≤...
Page 24 VII. Venting (continued) Table 17: Other than Direct Vent Terminal Clearances Canadian Installations US Installations Clearance above grade, veranda, 18 in (46 cm) 12 in (30 cm) porch, deck, or balcony 6 in (15 cm) for appliances ≤ 10,000 Btuh (3 kW), 12 in (30 4 ft (1.2 m) below or to side of Clearance to window or door that cm) for appliances >...
Page 25 VII. Venting (continued) Table 18: Table of Acceptable Terminations Flue Gas Vent Terminations Sidewall Roof Straight Termination Tee Termination Vertical Run Tee Termination Vertical Run 20°-45° Elbow Terminated Downward Velocity Cone Combustion Air Intake Terminations Roof Sidewall Two 90° Elbows 90° Elbow Terminated Downward Terminated Downward Gooseneck...
Page 26: Vent And Combustion Air Terminations
VII. Venting (continued) E. Vent and Combustion Air Terminations NOTICE NOTICE Methods of securing and sealing terminals to 1. Vent Piping the outside wall must not restrain the thermal a. Install fire stops where vent passes through expansion of the vent pipe. floors, ceilings or framed walls. The fire stop must close the opening between the vent pipe Exterior run should be included in equivalent...
Page 27 VII. Venting (continued) 6 Pipe Diameters Min. 24 in. Min. Bird Screen From Intake Vent & Intake Bird Screen Vent Vent & Intake 12 in. Min. Above Snow Line 4 Pipe Diameters min. Vent Combustion Combustion Grade/Snow Line 12 in. min. Above Snow Line Figure 6: Horizontal Sidewall Termination Figure 7: Slopped Roof Termination...
Page 28: Multiple Appliance Terminations
VII. Venting (continued) NOTICE NOTICE F. Multiple Appliance Terminations 1. Vent Piping Terminations The joint between the terminal and the last a. Multiple appliance vent terminations are shown piece of pipe must be outside of the building. in Figure 9. b. Each individual appliance must have its own WARNING WARNING vent pipe and vent terminal unless a common...
Page 29 VII. Venting (continued) NOTICE NOTICE 6D Min. The required spacing between vent and combustion air terminals is to prevent flue gas recirculation. 4D Min. Recirculation of flue gas products into the combustion air supply can cause damage to property or the appliance.
Page 30: Polypropylene Venting
VII. Venting (continued) H. Polypropylene Venting WARNING WARNING 1. Running Flexible Polypropylene Vent (Liner) Through Unused Chimney Chase Asphyxiation Hazard. Vent systems made by listed a. It is the responsibility of the installing contractor PP vent system manufacturers rely on gaskets for to procure polypropylene vent system pipe and proper sealing. When this type of vent system is related components. used, take the following precautions: b. A l l l i s t e d p o l y p ro p y l e n e v e n t sy s t e m Make sure that gasket is in position and undamaged m a n u fa c t u re rs m u st co m p l y w i t h t h e in the female end of the pipe.
Page 31 VII. Venting (continued) NOTICE NOTICE Pressure drop for flexible polypropylene line is 20 % greater than from rigid pipe. Multiply measured flexible polypropylene liner length by 1.2 to obtain equivalent length. Maximum equivalent vent length of flexible poly- propylene liner is 48 ft. (14.6 m). Installation of a polypropylene vent system should adhere to the vent manufacturer's installation in- structions supplied with the vent system. WARNING WARNING DO NOT mix vent systems of differ- ent types or manufacturers. Failure to comply could result in severe per- sonal injury, death, or substantial property damage. Do NOT connect venting to a chim- ney flue that is servicing a separate appliance designed to burn solid fuel.
Page 32: Removing Existing Appliance
VII. Venting (continued) J. Removing Existing Appliance ii. Horizontal ducts: minimum free area of each When an existing appliance is removed from a common opening shall be 1 in. /2000 Btu/hr (1100 mm venting system, the common venting system is likely to be kW) of total input rating of all appliances within too large for proper venting of the remaining appliances. At the enclosure. the time of removal of an existing appliance, the following c. One Permanent Opening Method: Provide one steps should be performed with each appliance remaining permanent opening, commencing within 12 in. connected to the common venting system. Make sure the (300 mm) of the top of the enclosure. appliances are not in operation while carrying out these steps. i. The opening shall communicate through a vertical or horizontal duct to the outdoors 1.
Page 33: Special Installation Requirements For Massachusetts
VII. Venting (continued) K. Special Installation Requirements for Massachusetts 1. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes and where the sidewall exhaust vent termination is less than seven (7) feet above grade, the following requirements shall be satisfied: a. If there is no carbon monoxide detector with an alarm already installed in compliance with the most current edition of NFPA 720, NFPA 70 and the Massachusetts State Building Code in the residential unit served by the sidewall horizontally vented gas fueled equipment, a battery operated carbon monoxide detector with an alarm shall be installed in compliance with the most current edition of NFPA 720, NFPA 70 and the Massachusetts State Building Code. b. In addition to the above requirements, if there is not one already present, a carbon monoxide detector with an alarm and a battery back-up shall be installed and located in accordance with the installation requirements supplied with the detector on the floor level where the gas equipment is installed. The carbon monoxide detector with an alarm shall comply with 527 CMR, ANSI/UL 2034 Standards or CSA 6.19 and the most current edition of NFPA 720. In the event that the requirements of this subdivision can not be met at the time of the completion of the installation of the equipment, the installer shall have a period of thirty (30) days to comply...
Page 34: Condensate Disposal
Slope condensate drain pipe at least 1/8” per foot in the direction of discharge. 2. Refer to Table 19 when sizing condensate drain line, pump and neutralizer kit. Cleanout Port Table 19: Maximum Condensate Flow Outlet (1" Socket Connection) BFIT Maximum Condensate Model Flow Rate (GPH) Figure 11: Condensate Trap Assembly 1000 9.00 1250 10.32...
Page 35: Condensate Neutralizer Installation
If the condensate line is obstructed in any way, the float switch will prevent the appliance from firing. Table 20: Condensate Neutralizer Kit Some jurisdictions may require that condensate be neutralized prior to disposal. Condensate Condensate BFIT The condensate drain trap should be flushed with Neutralizer Neutralizer, Model clean water as part of the appliance maintenance Kit, PN Refill Kits, PN schedule to remove any debris that might have...
Page 36: Water Piping
IX. Water Piping NOTICE NOTICE The BFIT water heater is considered to be a circulating water heater or hot water supply boiler. This Product will operate most efficiently and reliably when paired with one or more storage tanks. Failure to properly pipe appliance may result in A. General Piping Guidelines improper operation and damage. Install the appliance so that the gas ignition system...
Page 37: Standard Piping Components
Table 26. DO NOT pipe in any area where freezing could The inlet and outlet connections of the BFIT are occur. grooved Victaulic pipe connections. The Victaulic DO NOT install any shut-off valves, plugs, caps, or rigid coupling 107N QuickVic is recommended.
Page 38: Scalding
2. When appliances such as dishwashers or clothes NOTICE NOTICE washers are used in a domestic hot water system that require increased temperatures, two hot water supply's can be set up as shown in Figure 15. 3. Scalding can occur at temperatures above 125 0F. The BFIT heat exchanger is made from stainless Young Children, disabled, and elderly are most at steel tubular double coil having relatively nar- risk of hot water scalding. row waterways. Once filled with water, it will be subject to the effects of corrosion. Failure to take the following precautions to minimize corrosion, and overheating could result in severe product damage.
Page 39: Water Quality
Flush the system thoroughly and repeatedly, if 1000 ppm. needed. a. The BFIT is not designed for the heating of swimming pool water. 6. Before connecting the appliance, insure the system is free of impurities, grease, sediment, construction dust, and any other contaminants. Table 22: Water Quality Requirements...
Page 40: Temperature Rise And Heat Exchanger Head Loss
IX. Water Piping (continued) F. Temperature Rise and Heat Exchanger Head Loss 1. The BFIT heat exchanger adds pressure drop to the system which must be accounted for in the design of the piping configuration and pump selection. 2. The system should be designed to maintain the operating water flow rate shown in Table 23 while never exceeding the range of absolute flow rates shown in Table 24. Exceeding the maximum water flow rates can cause pipe erosion, damage the flow switch, and allow unsafe operation. a. Maintaining sufficient flow through the heat exchanger will help prevent the buildup of scale. Table 25: Temperature rise, flow rate, and head loss Recommended Range Delta 20 °F...
Page 41: Pump Selection
IX. Water Piping (continued) G. Pump Selection A Circulation pump is a required component for complete installation of this appliance. Choosing the appropriate pump is critical for the functionality, safe operation, and longevity of the appliance. Pumps should be sized for each particular installation based on the required flow rate, water hardness, and total pressure drop in the primary loop between the tank and the water heater. 1. Sizing a sufficient pump will ensure the desired temperature rise and meet the minimum flow rate requirements. Lower flow rates will allow build up of scale and cause more stress on the heat exchanger. a. If the flow rate is too high and the temperature rise is too low, the flow rate can be decreased by adding a restriction in the loop. i. Install a ball valve or globe valve (recommended) in the outlet side of the primary piping. ii. With the water heater at its maximum input rate (high fire), slowly adjust the globe valve until the temperature rise is within the recommended range shown in Table 25. iii. Water velocities too high may cause erosion within the tubes of the heat exchanger or the primary piping. Failure to adjust the flow rate to the specified values or use the appropriate pipe size can cause non- warrantable damage.
Page 42: Water Piping Diagrams
X. Water Piping Diagrams Figure 14: Single Water Heater, Single Tank Water Heater Piping with Tank Recirculation Filter Cold Water Supply System Circulator Hot Water Return Exansion Tank Check Valve Mixing Valve Factory Supplied Manifold Hot Water Supply Thermometer T&P Relief Valve Storage Tank Water Heater Circulator Isolation Valve...
Page 43 X. Water Piping Diagrams (continued) P/BFIT 1 Heater 1 Tank 2 Temperature Piping 5/28/2 Figure 15: Two Temperatures, Single Water Heater, Single Tank Check Valve Recirculation Filter High Temp Water Supply Thermometer Isolation Vavle Mixing Valve High Temperature Return Low Temp Water Supply T&P Relief...
Page 44 X. Water Piping Diagrams (continued) Figure 16: Single Water Heater, Two Tanks FIT Water Heater with 2 Tanks 5/28/20 Recirculation Filter Cold Water Supply System Circulator Expansion Tank Hot Water Return Check Valve Mixing Valve Isolation Valve Hot Water Supply Factory Supplied Manifold Thermometer Storage Tank T&P Relief Valve...
Page 45 X. Water Piping Diagrams (continued) wo AMP/BFIT Water Heaters with One Tank Figure 17: Two Water Heaters, Single Tank System Recirculation Filter Circulator Cold Water Supply Hot Water Return Expansion Tank Check Valve Isolation Valve Mixing Valve Factory Supplied Manifold Hot Water Supply...
Page 46 X. Water Piping Diagrams (continued) AMP Water Heaters with Two Tanks Figure 18: Two Water Heaters, Two Tanks Cold Water Supply System Circulator Recirculation Filter Check Valve Expansion Tank Hot Water Return Mixing Valve Hot Water Supply Factory Supplied Manifold Thermometer Water Heater Circulator Isolation Valve...
Page 47 This page is intentionally left blank.
Page 48: Gas Piping
30. If exact specific gravity is not shown choose next higher value. Blower 6. A sediment trap must be provided upstream of the connection main gas valve. 7. All threaded joints should be coated with piping Gas Valve compound resistant to action of liquefied petroleum Figure 19: The BFIT Gas Train gas. NOTICE NOTICE 8. The appliance and its gas connection must be leak tested before placing it in operation. 9. To protect the gas valve when testing over 1/2 psig (3.4 kPa), the appliance and its individual shutoff Venting of Gas Train Components: The MBC (gas valve must be disconnected from gas supply piping. valve) has an internal factory installed vent limiter For testing at 1/2 psig (3.4 kPa) or less, isolate the...
Page 49 XI. Gas Piping (continued) Maximum capacity of schedule 40 black pipe in CFH* Table 28: Natural Gas, Inlet Pressure 14.0 in wc (3.4 kPa)or less; 0.5 in wc (0.12 kPa) Pressure Drop Nominal Inside Length of Pipe (Ft) Pipe Size Diameter (In) (In)
Page 50 NOTICE NOTICE Use lock-up type gas pressure regulator when low and high gas pressure switches are installed. Older or non-lock-up type regulators may result in nuisance lockouts on gas pressure drops or spikes. The BFIT and all other appliances must be firing at maximum capacity to properly measure the inlet Figure 20: High/Low Gas Pressure Switch gas pressure. Table 31: Inlet Gas Pressures and Pipe Size Min. Gas Pres. Max. Gas Pres.
Page 51: Electrical
Never jump out or make inoperative any safety or operating controls. The wiring diagrams contained in this manual are for reference purposes only. Each appliance Table 32: Electrical Ratings is shipped with a wiring diagram attached to the front door. Refer to this diagram and the wiring BFIT Appliance Voltage Phase diagram of any controls used. Read, understand Model Amperage and follow all wiring instructions supplied with the control.
Page 52: Appliance Wiring
XII. Electrical (continued) C. Appliance Wiring 2. The primary circulation pump can be wired to Contact B on PCB-02 as shown on the wire diagram. 1. Connect to field wiring inside the control box. . I I nside the control box are five printed circuit boards (PCB’s). Table 33: BFIT PCB's Printed Circuit Functions/Connection Boards PCB-01 Line Voltage PCB-02...
Page 53 XII. Electrical (continued) Boiler must be grounded in accordance with ANSI National Electric Code. Connect to V/C/P Primary Power Supply To Grounding Fuses Ground Screw Conductor Blower Terminal Combustion Blower Power Fuses Fuses used for only 208 V and 230 V Transformer used for only 208 V and 230 V...
Page 54 XII. Electrical (continued) Boiler must be grounded in accordance Connect to V/C/P with ANSI National Electric Code. Power Supply Primary To Grounding Fuses Ground Screw Conductor Blower Terminal Fuses Combustion Blower Power Transformer 120vac 24vac Continue to low Concert Boiler voltage circuit PCB-01 Control (A1167)
Page 55 XII. Electrical (continued) PCB-01 (3A Slow Blow) PCB-05 Continue from high voltage circuit P4b-1 P18a-4 Central Heat P5-11 Concert Boiler 24vac Enable/ Control (A1167) J17/W1 Disable Input (STAT) J8-3 P5-8 P4b-2 P18a-3 J8-6 P5-2 P4b-4 P18a-2 Setpoint or Modulation J8-7 P5-1 P4b-3 P18a-1...
Page 56 XII. Electrical (continued) Concert Boiler Control (A1167) PCB-02 F2 (6.3A Slow Blow) J4-6 P31-4 Power Supply (120 or 24 VAC) P31-5 J4-7 System Pump (Supplied by others) Spare F3 (6.3A Slow Blow) J4-4 P31-2 Power Supply (120 or 24 VAC) P31-6 J4-5 Boiler Pump/Circulator...
Page 57: System Start-Up
Table 31. damage, personal injury or loss of life. d. Reset high and low gas pressure switches by Each BFIT Series appliance is tested at the factory pressing the reset button. and adjustments to the air fuel mixture are nor- B. Start the BFIT mally not necessary. Improper gas valve or mixture adjustments could result in property damage, Start the appliance using "Operating Instructions"in personal injury, or loss of life. Figure 23. Any gas valve adjustments (throttle and/or offset) 1.
Page 58 XIII. System Start-up(continued) FOR YOUR SAFETY READ BEFORE OPERATING/P OUR VOTRE     SECURITE LISEZ AVANT DE METTRE EN MARCHE WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. AVERTISSEMENT: Quiconque ne respecte pas à...
Page 59: Combustion Air/Fuel Adjustment
Verify O repeatability by modulating to high and low fire three times. Table 34: Combustion O Levels e. Once the appliance is operating within the Natural Gas LP Gas specified high and low fire ranges, record BFIT emissions, flue draft, and other important data. Model f. Compare emission data to the factory emissions 8.4-9.5 4.0-6.0 1000 9.8-11.1 4.0-6.0 report posted on the back of the front jacket panel.
Page 60: Field Conversion Of Gas Type
5. Fill out the gas conversion labels included with the appliance (Order part number 110301-01 if not Table 35: Approximate Throttle Screw included). Follow the instructions included with the label for placement. Position for Gas Types Number of turns from closed BFIT Model Natural Gas LP Gas 1000 1250 1500...
Page 61: Pump Control
XIII. System Start-up(continued) E. Pump Control H. Testing of Controls and Safety Devices Ensure the appropriate pump parameters are Prior to placing the appliance in operation, the selected in the Pumps menu of the Concert control. installing contractor or other responsible personnel Refer to the Concert Boiler Control manual for more must perform safety and control device limit tests information.
Page 62: Service And Maintenance
XIV. Service and Maintenance IMPORTANT PRODUCT SAFETY INFORMATION IMPORTANT PRODUCT SAFETY INFORMATION REFRACTORY CERAMIC FIBER PRODUCT REFRACTORY CERAMIC FIBER PRODUCT WARNING: The Repair Parts list designates parts that contain refractory ceramic fibers (RCF). RCF has been classified as a possible human carcinogen. When exposed to temperature above 1805 °F, such as during direct flame contact, RCF changes into crystaline silica, a know carcinogen. When disturbed as a result of servicing or repair, these substances became airborne and, if inhaled, may be hazardous to your health. AVOID Breathing Fiber Particulates and Dust Do not remove or replace RCF parts or attempt any service or repair work involving RCF without Precautionary Measures: wearing the following protective gears: 1.
Page 63: General Maintenance
XIV. Service and Maintenance WARNING WARNING A. General Maintenance 1. Keep the area around the appliance free from combustible materials. (Gasoline and other flammable vapors and liquids) Read and understand the entire manual before 2. Keep the area around the combustion air inlet attempting installation, start-up, operation, or terminal free from contaminants.
Page 64 XIV. Service and Maintenance (continued) DANGER DANGER 2. Igniter electrode and UV Scanner a. Disconnect power to the unit and remove ignition electrode from the burner door. This appliance uses flammable gas, high voltage b. Visually inspect igniter assembly (ceramic electricity, moving parts, and very hot water under insulators, bracket, and graphite gasket) for high pressure. Ensure that all gas and electric power damage. Replace igniter assembly if the electrodes supplies are off and that the water temperature is are deformed or ceramic insulators are cracked.
Page 65 XIV. Service and Maintenance (continued) WARNING WARNING 3. UV Scanner/ Flame Sensor a. Inspect ultra-violet (uv) scanner lens and Failure to properly secure the burner/blower/gas remove any debris with a soft cloth. If valve assembly to the heat exchanger could lead condensate or fog is observed on the glass, to property damage, personal injury or loss of life. the gaskets may need to be replaced.
Page 66: Restarting After Prolong Shutdown
XIV. Service and Maintenance (continued) b. Any accumulation of soot or debris should be thoroughly cleaned out. 6. Combustion air filter with air box a. Undo the latches on the filter box to lift the lid and access the filter. b. Clean the filter of dust and debris using compress air or water. c. Replace filter if it appears damaged or deteriorated. d. Reinstall filter and lid. 7. Combustion air filter without air box a.
Page 67: Appendix A: Tables
Table 32: Electrical Ratings III. Product Rating, Specifications, and Dimensional Table 33: BFIT PCB's Data XIII. System Start-up Table 1: BFIT Water Heater Ratings Table 34: Combustion O Levels Table 2: BFIT Water Heater Specifications Table 35: Approximate Throttle Screw Position for Gas Table 3: Product Dimensions Types IV. BFIT Water heater Component Identification Table 36: Safety Device Test V. Unpacking The BFIT XIV. Service and Maintenance VI. Pre-Installation and Mounting Table 4: Corrosive Combustion Air Contaminants Table 5: Clearances for Serviceability VII. Venting Table 6: Vent and Combustion Air Pipe Diameters and Maximum Lengths Table 7: Equivalent lengths of Vent and Combustion Air Components Table 8: Vent and Combustion Air Equivalent Length Calculation Worksheet Table 9: Flue Gas and Combustion Air Flow Rates...
Page 68: Appendix B: Figures
APPENDIX B: Figures I. Hazard Definitions II. Read Before Proceeding III. Product Rating, Specifications, and Dimensional Data Figure 1: BFIT water heater dimensions IV. BFIT Water heater Component Identification Figure 2: Component Identification Figure 3: Component Identification V. Unpacking The BFIT Figure 4: Lifting Lugs VI. Pre-Installation and Mounting VII. Venting Figure 5: Vent Terminal Clearances Figure 6: Horizontal Sidewall Termination Figure 8: Flat Roof Vent Terminations Figure 7: Slopped Roof Termination Figure 9: Multiple Appliance Direct Vent Termination Figure 10: Flexible Vent in Masonry Chimney with Separate Combustion Air Intake VIII. Condensate Disposal Figure 11: Condensate Trap Assembly IX. Water Piping Figure 12: Hot Water Outlet Manifold...
Page 69: Appendix C: Default Light-Off And Modulation Rates
APPENDIX C: Default Light-off and Modulation Rates BFIT Model Parameter 1000 1250 1500 2000 Max Power MBTU 1000 1250 1500 2000 CH/DHW Max. Modulation Rate (RPM) 6200 7600 4600 4800 Minimum Modulation Rate (RPM) 1725 2000 1250 1350 Light-off (RPM) 2400...
Page 70: Appendix D: The Dual Gas Bfit
APPENDIX D: The Dual Gas BFIT A. Dual Gas BFIT: General D. Gas Selection 1. The dual Gas construction allows for two gases 1. The Dual Gas BFIT features a gas selection (Natural/ (natural gas and propane gas) to be connected to Propane) switch that electrically separates the two the appliance at one time which allows for quick gas valves. changeovers of fuel type. 2. The Natural/Propane switch is a heavy duty hesitation switch that allows for easy and safe B.
Page 71 APPENDIX D (continued) Gas Selection Switch Natural Gas Connection LP/Propane Connection High Gas Pressure Switch Low Gas Pressure Switch Gas Valves Low Gas Pressure Switch High Gas Pressure Switch...
Page 72 APPENDIX D (continued) Boiler must be grounded in accordance Connect to V/C/P with ANSI National Electric Code. Primary Power Supply Fuses To Grounding Ground Screw Conductor Blower Terminal Combustion Blower Power Fuses Fuses used for only 208 V and 230 V Transformer used for only 208 V and 230 V...
Page 73 APPENDIX D (continued) Boiler must be grounded in accordance Connect to V/C/P with ANSI National Electric Code. Power Supply Primary To Grounding Fuses L2 L3 Combustion Blower Power Ground Screw Conductor Blower Terminal Fuses Transformer 120vac 24vac Continue to low Concert Boiler voltage circuit PCB-01...
Page 74 Notes...
Page 75 LIMITED WARRANTY FOR BFITW COMMERCIAL CONDENSING WATER HEATERS Stainless Steel Heat Exchangers and Parts/Accessories Subject to the terms and conditions set forth below, Bryan Steam, Peru, Indiana hereby extends the following limited warranties to the original owner of a commercial grade water heater or Bryan Steam supplied parts and/or accessories manufactured and shipped on or after June 1, 2019: One Year Limited Warranty On Commercial Water Heaters and Parts / Accessories Supplied by Bryan Steam Bryan Steam warrants to the original owner that its commercial grade stainless steel water heaters and parts/accessories comply at the time of man- ufacture with recognized hydronic industry standards and requirements then in effect and will be free of defects in material and workmanship under...
Page 76 Bryan Steam, LLC Peru, IN 46970 Phone: 765-473-6651 Inquiry@bryansteam.com www.bryanboilers.com...

This manual is also suitable for:

Bfitw 1250 Bfitw 1500 Bfitw 2000