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IPUP T100L / EC100L Instruction Manual Dear Customers: Thank you for purchasing IPUP T100L / EC100L dry vacuum pumps manufactured by TOYOTA INDUSTRIES CORPORATION. Please read through this manual for ensuring correct operation and handling and for ensuring a long service life.
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IPUP T100L / EC100L Instruction Manual INDEX Page 1. INTRODUCTION 1-1. Scope 1-2. Description 1-3. Technical Data 1-3-1. Technical data table 1-3-2. Technical data drawing 1-4. CE marking certificate 1-5. SEMI S2 certificate 2. SAFETY 2-1. General 2-2. Identified label symbols 2-3.
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IPUP T100L / EC100L Instruction Manual INDEX Page 3. INSTALLATION 3-1. General 3-2. Unpacking Precaution 3-3. Moving procedure 3-3-1. Hoisting the pump to move 3-3-2. Moving the pump 3-4. Installation Procedure 3-4-1. Installation precaution 3-4-2. Pump positioning method 3-4-3. Method of fixation 3-4-4.
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IPUP T100L / EC100L Instruction Manual INDEX Page 4. OPERATION 4-1. Indication 4-2. Main Switch 4-3. Operation Method 4-4. Control by SPI 4-4-1. SPI connection 4-4-2. Adjustment before operation 4-4-3. Pump running with SPI 4-5. Control by Hand-held controller 4-5-1.
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IPUP T100L / EC100L Instruction Manual INDEX Page 5. TROUBLESHOOTING 5-1 Pump does not start 5-2 Error message 5-3 Pump is running and no error messages are indicated 6. MAINTENANCE 6-1 General 6-2 Overhaul Maintenance Intervals 6-3 Pump Removal & Return Procedure...
IPUP T100L / EC100L Instruction Manual 1. INTRODUCTION 1-1. Scope This manual covers the IPUP T100L, EC100L dry vacuum pump for semiconductor equipment. These pumps are suitable for loadlock, transfer chamber and all other clean process. SPI connector...
1. INTRODUCTION 1-2. Description The IPUP T100L / EC100L is a roots type vacuum pump that rotates a pair of synchronized, timing gears. The pump is driven by a 3-phase induction motor. Bearings and gears on the high pressure side are lubricated by fluoric type oil. Nitrogen is not required for shaft seals.
IPUP T100L / EC100L Instruction Manual 1. INTRODUCTION 1-3. Technical Data 1-3-2. Technical Data drawing IPUP T100L Dimension Diagram Unit: mm 45.4 21.8 http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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IPUP T100L / EC100L Instruction Manual 1. INTRODUCTION 1-3. Technical Data 1-3-2. Technical Data drawing (continued) Position of IPUP T100L center of gravity Unit: mm Pump Position of pump center of gravity weight (kg) L (mm) W (mm) H (mm)
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IPUP T100L / EC100L Instruction Manual 1. INTRODUCTION 1-3. Technical Data 1-3-2. Technical Data drawing (continued) Dimensions for two horizontally installed IPUP T100L pumps Unit: mm 21.8 45.4 Positions of stacking brackets Bottom Top View http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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IPUP T100L / EC100L Instruction Manual 1. INTRODUCTION 1-3. Technical Data 1-3-2. Technical Data drawing (continued) Position of center of gravity for two horizontally installed IPUP T100L pumps Unit: mm Pump Position of pump center of gravity weight (kg)
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IPUP T100L / EC100L Instruction Manual 2. SAFETY PRECAUTION Page 2-1. General 2-2. Identified label symbols 2-3. Safety Instruction 2-3-1. Power supply 2-3-2. EMO system 2-3-3. Safety sensors 2-4. Safety Precaution http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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2. SAFETY PRECAUTION 2-1. General A dangerous voltage for the human body is used inside the IPUP T100L / EC100L. Improper operation may possibly result in a serious accident. Thoroughly read this manual to prevent accidents before using the product.
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2-3. Safety Instruction 2-3-1. Power supply IPUP T100L / EC100L are not provided with a 10000 AIC main circuit breaker. Supply power to the pump from process tool with a 15 A max main circuit breaker. (in US UL489, in Europe EN60947-2 approval) Do not place pump where power-disconnecting devices become difficult to access.
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The performance and safety of this product are guaranteed only when the pump is operated within the parameter ranges specified herein. The IPUP T100L / EC100L is designed for loadlock, transfer chamber and all other clean chambers. Never use the...
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T100L does not need daily maintenance and daily cleaning. Never open the side panel to prevent electric shock or burn WARNING injury. Never move the IPUP T100L / EC100L while the pump is running. WARNING When operation is needed soon after stopping the pump,...
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IPUP T100L / EC100L Instruction Manual 2. SAFETY PRECAUTION 2-4. Safety Precaution (continued) The following warning labels are attached to the IPUP T100L / EC100L This is located on the side of the pump and indicates that an electric shock may occur if you touch live internal parts.
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IPUP T100L / EC100L Instruction Manual 3. INSTALLATION Page 3-1. General 3-2. Unpacking Precaution 3-3. Moving Procedure 3-3-1. Hoisting the pump to move 3-3-2. Using the optional handle to move 3-4. Installation Procedure 3-4-1. Installation precaution 3-4-2. Pump positioning method 3-4-3.
IPUP T100L / EC100L Instruction Manual 3. INSTALLATION 3-1. General Only qualified, well-trained personnel can install this product. When unpacking, confirm that the all parts listed in attached option list are included. 3-2. Unpacking Precaution When packed, the product weighs about 130kg.
IPUP T100L / EC100L Instruction Manual 3. INSTALLATION 3-3. Moving procedure 3-3-1. Hoisting the pump to move The pump itself weighs about 104kg. Use a hoist or other appropriate device when lifting it up. Using the L-shape brackets screwed to the upper surface of the enclosure, hoist the pump as follows: 1.
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IPUP T100L / EC100L Instruction Manual 3. INSTALLATION 3-3. Moving procedure (continued) 3-3-2. Moving the pump Use appropriate cart or moving equipment to move the pump. Make sure that all four adjusters on the pump are DOWN to prevent any sliding of the pump on the cart or moving equipment.
IPUP T100L / EC100L Instruction Manual 3. INSTALLATION 3-3. Moving procedure (continued) 3-3-2. Using the optional handle to move (continued) Pay attention so as not to trap your hands between the optional handle and cover when using or stowing the optional handle.
IPUP T100L / EC100L Instruction Manual 3. INSTALLATION 3-4. Installation Procedure 3-4-1. Installation precaution Install the pump horizontally. Before starting operation, pump inclination angle must be adjusted to be within angles WARNING of 2 degrees with horizontal. It cannot be operated at any angle or vertically.
IPUP T100L / EC100L Instruction Manual 3. INSTALLATION 3-4. Installation Procedure (continued) 3-4-2. Pump positioning method Four adjusters are provided on the bottom of pump. Carry out positioning by observing the following instructions: 1. Turn the adjusters clockwise to lower them using an M10 spanner or the like.
IPUP T100L / EC100L Instruction Manual 3. INSTALLATION 3-4. Installation Procedure (continued) 3-4-3. Method of fixation ・In case of fixing the pump to the equipment Fix the pump to the equipment using the bracket as shown in following figure. Screw hole for fixing.
3-4. Installation Procedure (continued) 3-4-4. When using two vertically stacked pumps. It is possible to operate two vertically stacked IPUP T100L / EC100L pumps. Observe the following instructions for stacking two pumps vertically. 1. Check that all three stacking brackets are fixed on the enclosure.
IPUP T100L / EC100L Instruction Manual 3. INSTALLATION 3-5. Connection to the pumping circuit Specifications for the vacuum pump inlet and outlet are as listed below; · Inlet flange: NW50 · Exhaust flange: NW25 Inlet flange Exhaust flange Connect the inlet flange to your vacuum line and the exhaust flange to your exhaust line with appropriate vacuum parts.
Max. power capacity 4.6 kVA AWG14/4 Cable outside diameter UL Style 2587/2501 Conductor diameter 2.08 mm and over Conductor material Copper IPUP T100L will automatically restart to avoid system down when 1 second power loss occurs. http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
IPUP T100L / EC100L Instruction Manual 3. INSTALLATION 3-6. Electrical connection (Continued) 3-6-3. Electrical connection method · The main power supply connector is located as shown below. Straight type female connector M4 screw (2 places) Connector cover · Observe the following instructions when connecting the main power supply connector: 1.
3-7. Signal 3-7-1. Outline The IPUP T100L / EC100L is designed as a built-in pump of the APPLIED MATERIALS equipment and controlled through the APPLIED MATERIALS SPI. The pump is able to be operated by an equipment through SPI interface as well as monitoring pump status.
3. INSTALLATION 3-8. Cooling water 3-8-1. Specification of cooling water Use cooling water with the following characteristics in order to prevent clogging and corrosion of the IPUP T100L / EC100L cooling system. Non-corrosive industrial water or Type treated soft water Flow rate 1.5L/min or more...
IPUP T100L / EC100L Instruction Manual 3. INSTALLATION 3-8. Cooling water(continued) 3-8-2. Connection of cooling water Cooling water connectors are located as shown below. Cooling water IN Cooling water OUT Part Maker Part number Cooling water IN Parker...
IPUP T100L / EC100L Instruction Manual 3. INSTALLATION 3-9. Operation condition setting Set the operation condition of the pump for your process before using the pump. In case of using in improper condition, performance and safety are not guaranteed. In such cases, we will not be responsible for any failures.
IPUP T100L / EC100L Instruction Manual 3. INSTALLATION 3-9. Operation condition setting (Continued) 3-9-2. Setting items (continued) Communication method Communication method of external monitoring output can be changed from RS232C to RS485. This is used on Dry Pump Monitoring System (option). When this option is not used, do not change initial setting.
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IPUP T100L / EC100L Instruction Manual 4. OPERATION Page 4-1. Indication 4-2. Main Switch 4-3. Operation Method 4-4. Control by SPI 4-4-1. SPI connection 4-4-2. Adjustment before operation 4-4-3. Pump running with SPI 4-5. Control by Hand-held controller 4-5-1. Hand-held controller connection 4-5-2.
IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-1. Indication On the front panel there are indicator LEDs that display the pump operating status. The indicator LEDs light up or go off according to the pump operating status when the pump main switch is ON.
IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-2. Main Switch Power ON The main power switch is located on the front panel as shown below. ·Turning this switch on (by pressing the 1 mark side) turns the green indicator LED light up.
IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-3. Operation Method The pump has the following operation modes: · Remote mode using the SPI of APPLIED MATERIALS. · Local mode using the hand-held controller. The following actions are possible in the remote mode using SPI: ·...
IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-4. Control by SPI 4-4-1. SPI connection The SPI connector is located on the rear panel of the pump. Connect and fix the SPI cable of the equipment to the SPI connector.
IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-5. Control by Hand-held controller 4-5-1. Hand-held controller connection Connect the connector of the hand-held controller provided to the connector identified as KEYBOARD on the front panel of the pump. 4-5-2. Key functions...
IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-5. Control by Hand-held controller(Continued) 4-5-4. Display Menu TOYOTA INDUSTRIES CORPORATION http://www.toyota-industries.com/...
IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-6. Changing Operation Modes Upon power ON, the pump is set to LOCAL mode. 4-6-1. Changing from local to remote mode Method 1: Apply 24-VDC voltage between pins 1 and 2 of APPLIED MATERIALS SPI, which automatically causes transition to the remote mode.
IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-7. Setting 4-7-1. Alarm Log ·Check the alarm log to investigate the root cause of the alarm when the alarm is generated. How to check Operation step Key to be used Indication...
IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-7. Setting (continued) 4-7-2. Updating Clock It is necessary to adjust the pump clock to your local date and time to ensure correct maintenance schedule and alarm log before beginning operation. Date and Time changing method:...
IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-7. Setting (continued) 4-7-3. REMOTE/LOCAL mode ·Use the hand-held controller to change mode. Operation step Key to be used Indication Go to Detail Menu (refer to 4-5-4) Detail Menu Go to Setting Menu...
Rev Speed Set? DOWN keys. 5150rpm Press SET key to Rev Speed Set? complete change. 5150rpm Setting range for IPUP T100L is from 1000rpm to 5250rpm. Setting range for EC100L is from 1000rpm to 4650rpm. TOYOTA INDUSTRIES CORPORATION http://www.toyota-industries.com/...
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IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-7. Setting (continued) 4-7-4. Operation condition (continued) 4-7-4-2. Maintenance Warning Time The maintenance warning time can be changed using the hand-held controller Operation step Key to be used Indication Go to Detail Menu...
IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-7. Setting (continued) 4-7-5. Other function 4-7-5-1. Buzzer The buzzer can be turned On or OFF, when alarm (warning or hazard) occurs. Operation step Key to be used Indication Go to Detail Menu...
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IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-7. Setting (continued) 4-7-5. Other function(continued) 4-7-5-2. Temperature indication unit setting Temperature unit shown on Hand-held controller can be changed. Operation step Key to be used Indication Go to Detail Menu (refer to 4-5-4)
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IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-7. Setting (continued) 4-7-5. Other function (continued) 4-7-5-3. Communication method Communication method of external monitoring output can be changed from RS232C to RS485. Operation step Key to be used Indication Go to Detail Menu...
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IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-7. Setting (continued) 4-7-5 . Other function (continued) 4-7-5-4. Monitoring ID Operation step Key to be used Indication Go to Detail Menu (refer to 4-5-4) Detail Menu Go to Setting Menu (refer to 4-5-4)
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IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-7. Setting (continued) 4-7-5. Other function (continued) 4-7-5-5. Integral Power Consumption Electrical energy consumption can be displayed during any period. I n t e g r a l P o w e r X X X X X .
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IPUP T100L / EC100L Instruction Manual 4. OPERATION 4-7. Setting (continued) 4-7-5. . Other function (continued) 4-7-5-6. Setting reset Operation step Key to be used Indication Go to Detail Menu (refer to 4-5-4) Detail Menu Go to Setting Menu (refer to 4-5-4)
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IPUP T100L / EC100L Instruction Manual 5. TROUBLESHOOTING Page 5-1. Pump does not start. 5-2. Error messages 5-3. Pump is running and no error messages are indicated. TOYOTA INDUSTRIES CORPORATION http://www.toyota-industries.com/...
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IPUP T100L / EC100L Instruction Manual 5. TROUBLESHOOTING 5-1. Pump does not start. When turning on after turning off, wait 30 seconds so that the electricity of the DC capacitor in the converter can be discharged. Otherwise, the pump cannot start due to converter error (FC Alarm). ...
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IPUP T100L / EC100L Instruction Manual 5. TROUBLESHOOTING 5-2. Error message Error Message Error Description Troubleshooting Warning Hazard - Check if air is not rushing in. (Leaking, Actual motor speed stays lower than ○ ○ PumpOverLoad Broken valve, e.t.c.) setting speed for certain time.
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IPUP T100L / EC100L Instruction Manual 5. TROUBLESHOOTING 5-2. Error message (continued) Error Message Error Description Troubleshooting Warning Hazard - Contact your service representative for repair. ○ - 51 MainteTime Total run hour exceeds setting. - Change the maintenance warning time setting if you would like to continue running the pump.
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IPUP T100L / EC100L Instruction Manual 5. TROUBLESHOOTING 5-3. Pump is running and no error messages are indicated. Problem Possible Root Cause Warning Hazard Troubleshooting - Check foreline leakage. - - Plumbing Problem - Check if exhaust is not clogged.
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IPUP T100L / EC100L Instruction Manual 6. MAINTENANCE Page 6-1 General 6-2 Overhaul Maintenance Intervals 6-3 Pump Removal & Return Procedure 6-4 Pump Disposal 6-5 Application Form for Pump Return http: //www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION ...
IPUP T100L / EC100L Instruction Manual 6. MAINTENANCE 6-1 General The IPUP T100L / EC100L do not need daily maintenance or daily cleaning. 6-2 Overhaul Maintenance Intervals · Overhaul Maintenance Time default setting is 18000 hours. When the maintenance time has expired, the system automatically notifies the operator of the WARNING information.
IPUP T100L / EC100L Instruction Manual 6. MAINTENANCE 6-3 Pump Removal & Return Procedure Follow the Pump Removal & Return Procedure and take notice of appropriate precautions, when you need to remove and return the pump. If you do not, you can cause injury to people and damage to ...
IPUP T100L / EC100L Instruction Manual 6. MAINTENANCE 6-3 Pump Removal & Return Procedure (Continued) 1. Only qualified, well-trained personnel can perform pump removal. Check the process gases which the pump has been exposed to. Use personal safety protective equipment as instructed in your company safety guideline.
IPUP T100L / EC100L Instruction Manual 6. MAINTENANCE 6-5 Application Form for Pump Return Customer Process Information Co. name: Process: Division: Date of failure: Name.: Tel No.: FAX No: Title: Pump Information Model Name Serial No.: Reason: Chemical Information Notice: ¨Corrosive...
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IPUP T100L / EC100L Instruction Manual 7. APPENDIX Page 7-1. Electrical Circuit Diagram 7-2. Cooling Diagram 7-3. Material Safety Data Sheet 7-3-1. Lubricant http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
IPUP T100L / EC100L Instruction Manual 7. APPENDIX 7-2. Cooling Diagram Cooling Path Electronic circuit Water In 6 3 Pump 1 Motor 2 7.Converter Water Out 5 Tc Temperature sensor M Motor temperature sensor Cooling plate (4 places)...
IPUP T100L / EC100L Instruction Manual 7. APPENDIX 7-3. Material Safety Data Sheet 7-3-1. Lubricant http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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IPUP T100L / EC100L Instruction Manual 7. APPENDIX 7-3. Material Safety Data Sheet(continued) 7-3-1. Lubricant (continued) http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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IPUP T100L / EC100L Instruction Manual 7. APPENDIX 7-3. Material Safety Data Sheet(continued) 7-3-1. Lubricant (continued) http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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IPUP T100L / EC100L Instruction Manual 7. APPENDIX 7-3. Material Safety Data Sheet(continued) 7-3-1. Lubricant (continued) http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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IPUP T100L / EC100L Instruction Manual 7. APPENDIX 7-3. Material Safety Data Sheet(continued) 7-3-1. Lubricant (continued) http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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IPUP T100L / EC100L Instruction Manual 7. APPENDIX 7-3. Material Safety Data Sheet(continued) 7-3-1. Lubricant (continued) http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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IPUP T100L / EC100L Instruction Manual 7. APPENDIX 7-3. Material Safety Data Sheet(continued) 7-3-1. Lubricant (continued) http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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IPUP T100L / EC100L Instruction Manual 7. APPENDIX 7-3. Material Safety Data Sheet(continued) 7-3-1. Lubricant (continued) http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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IPUP T100L / EC100L Instruction Manual 7. APPENDIX 7-3. Material Safety Data Sheet(continued) 7-3-1. Lubricant (continued) http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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IPUP T100L / EC100L Instruction Manual 8. EC100L V2.1 APPENDIX 8-1. Scope This appendix covers the EC100L V2.1 dry vacuum pump for semiconductor equipment. EC100L is suitable for loadlock, transfer chamber and all other clean process. Power switch ...
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IPUP T100L / EC100L Instruction Manual 8. EC100L V2.1 APPENDIX 8-2. Technical Data 8-2-1. Technical Data drawing EC100L Dimension Diagram Unit: mm 45.4 21.8 http://www.toyota-industries.com/ TOYOTA INDUSTRIES CORPORATION...
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IPUP T100L / EC100L Instruction Manual 8. EC100L V2.1 APPENDIX 8-2. Technical Data 8-2-1. Technical Data drawing (continued) Position of EC100L center of gravity Unit: mm Pump Position of pump center of gravity weight (kg) L (mm)
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IPUP T100L / EC100L Instruction Manual 8. EC100L V2.1 APPENDIX 8-2. Technical Data 8-2-1. Technical Data drawing (continued) Dimensions for two horizontally installed EC100L pumps Unit:mm 21.8 45.4 Positions of stacking brackets Bottom Top View http://www.toyota-industries.com/...
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IPUP T100L / EC100L Instruction Manual 8. EC100L V2.1 APPENDIX 8-2. Technical Data 8-2-1. Technical Data drawing(continued) Position of center of gravity for two horizontally installed EC100L pumps Unit:mm Pump Position of pump center of gravity weight (kg)
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IPUP T100L / EC100L Instruction Manual 8. EC100L V2.1 APPENDIX 8-3. Moving procedure 8-3-1. Using handle to move Two wheels and one free caster are provided on the bottom of the pump. Use the handle stowed in the upper surface of the pump for smooth movement. Observe the following procedure when using the handle stowed in the upper surface of the pump.
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IPUP T100L / EC100L Instruction Manual 8. EC100L V2.1 APPENDIX 8-3. Moving procedure 8-3-1. Using handle to move (continued) Pay attention so as not to trap your hands between the handle and cover when using or stowing the handle.