Viking G-5 Installation Instructions And Safety Information

Viking G-5 Installation Instructions And Safety Information

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INSTALLATION
INSTRUCTIONS
AND SAFETY INFORMATION
S I N G L E A N D D UA L G AT E S Y S T E M S
C L A S S I , C L A S S I I , C L A S S I I I ,
A N D C L A S S I V
Residential and Commercial
Vehicular Swing Gate Operator

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Summary of Contents for Viking G-5

  • Page 1 INSTALLATION INSTRUCTIONS AND SAFETY INFORMATION S I N G L E A N D D UA L G AT E S Y S T E M S C L A S S I , C L A S S I I , C L A S S I I I , A N D C L A S S I V Residential and Commercial Vehicular Swing Gate Operator...
  • Page 2 • Built-in motor heater for cold weather applications • Adjustable delay for overlapping dual gates • Equipped for 115/230 VAC, 24 VAC/VDC • Hold Open Timer to automatically close and Solar power supplies the gate THE VIKING G-5™ SWING GATE OPERATOR...
  • Page 3: Table Of Contents

    36-37 LCD Display References 38-40 Solutions APPENDIX A - SOLAR ECU 42-51 PARTS DIAGRAM/PARTS LIST - OPERATOR PARTS DIAGRAM/PARTS LIST - CONTROL UNIT 54-55 LIMITED WARRANTY 56-57 VIKING ACCESSORIES VIKING TECHNICAL SUPPORT 1.800.908.0884 G-5NX • Rev G1 • May 2022...
  • Page 4: Important Safety Information

    A ND A W AY F R O M T H E G AT E P A T H P E RI M E T E R . VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 5 M E 1 2 0 , M E1 2 3, M G 0 2 0, M G R 2 0 , M G S 20 , R B - G -K 1 0 , M I M - 6 2 / / A SO : 2 5 . 3 0, 2 5 . 4 5 , 9 5 . 2 0 VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 6: Maintenance

    • In particular, regular checks are recommended in order to verify that the safety devices are operating correctly. All installation, maintenance and repair work must be documented and made available to the user. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 7: Ul325 Gate Operator Classifications

    WARNING! Not Following these instructions may cause severe injury or death. GENERAL SAFETY PRECAUTIONS (Continued) a. Use only the following type and size battery(ies): Yuasa NP7-12 or VIKING DUBA12 b. Do not dispose of the battery(ies) in fire. The cells may explode. Check with local codes for possible disposal instructions.
  • Page 8: Monitored Entrapment Protection Requirements

    406 mm (16 in) (examples are walls, curbs, berms or other immovable objects). Photoelectric Sensor (non-contact sensor) Photobeam Unit Re ector POTENTIAL ENTRAPMENT AREA POTENTIAL ENTRAPMENT AREA Re ector Photobeam Unit Edge Sensor (contact sensor) Edge Sensors VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 9: Monitored Entrapment Protection Installation

    Open Limit. Refer to page 22. STEP 1: STEP 2: Connect the monitored entrapment protection sensor(s) to the Viking Control Execute the Learn Process: Board. • Press and release the “Diagnose” button until you see...
  • Page 10: Audible Alarm Reset Installation

    Activation of the reset control shall not cause the operator to start. 3. Using the Reset Button on the Electronic Control Unit that is externally accessible on the left side of the cabinet. STOP N.O. STOP Minimum Manual Stop Button VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 11: Warning Placard Installation

    • A minimum of two placards shall be installed. • A placard is to be installed in the area of each side of the gate and be visible. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 12: Specifications

    5¾ Bottom 2000 lb 2000 lb 1500 lb 1500 lb 2¼ 1000 lb 1000 lb 4x Ø 1" 2x Ø ¾" 800 lb 800 lb 10’1 2’ 14’1 6’ 10’ 12’ 16’ 18’ Gate Weight/Length Relationship VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 13: Control Board References

    22. PRIMARY or SINGLE MOTOR CONNECTION available for future developments. provides power to the motor. pg 20 12. LCD DIAGNOSTICS DISPLAY 23. “FAIL SAFE/SECURE” Jumper provides error messages, diagnostics settings power failure option. pg 25 and operator status information. pg 38-40 VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 14: Gate Operator Installation

    6 ⅝” 7 7/8” 28” 35 7/8” 4 3/4” Slower 121° - 135° 5 ½” 9” 27” 36” 4” Varying from the dimensions provided above may severely af fect the speed and performance of the gate operator. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 15 Gate in Closed Position E: 4.75" A: 7.875" 6.625" 28" Custom Extension Plate May Be Required (Not Supplied) Varying from the dimensions provided above may severely af fect the speed and performance of the gate operator. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 16: Installing The Gate Operator

    Place the Manual Release Switch back to the “Engage” position. Lead Screw Carrier Front Mounting Bar Check Operation Through Entire Range of Movment Small Flat Washer Lock Washer VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 17: Post Mount Option

    GATE OPERATOR INSTALLATION Post Mounting Option A Post Mount Kit is available for the G-5 Operator as an option to welding the operator Mounting Brackets to the gate and column. Part # VA-G5PSKT Mounting hardware provided for 3 1/2 ” round, 4” and 6” square posts.
  • Page 18: Limit Switch Setup

    Positive Stop Collar. STEP 4 Reinstalling the Lead Screw Cover: a. Ensure that the End Cap is properly Align Shaft with Endcap Socket positioned over the tip of the Lead Screw as shown. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 19: Ecu Box Installation

    Plate. The plate is held in NOTE: Anchors are Not the inside of the control the box by four screws. Supplied. box). Mounting Fastener (Customer Supplied) Sealed Washer (Supplied with Unit) Control Box Mounting Surface VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 20: Electrical Installation - Standard Ecu

    Reinstall the Control Board Mounting Plate with the Control Board(s). b. Connect the Power Harness and verify the “POWER” LED is illuminated solid. c. Reconnect the EMI Harness. d. Reconnect the Stop Button Harness e. Reconnect the Siren Harness VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 21: Low Voltage Supply Option

    The number of cycles achieved daily is dependent on many factors, including local solar radiation data and power consumption of the motor and accessories. It is very important that you consider this when using solar power. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 22: Motor Cable

    • “OPEN RIGHT” Connector if the gate opens to the INSIDE (pull to open). • “OPEN LEFT” Connector if the gate opens to the OUTSIDE (push to open). OPEN LEFT OPEN LEFT Open Open Outside Inside OPEN RIGHT OPEN RIGHT Open Open VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 23 • “OPEN LEFT” Connector if the gate opens to the OUTSIDE (push to open). Reference Wiring Diagram Wire Lead To Limit From Control Box Switches Limit Switch Limit Switch To Motor Yellow Brown N.O. Orange N.O. N.C. N.C. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 24: Monitored Ul Sensor Connections

    “Re-Open” LED be illuminated. This alone is inconsequential. will be illuminated. This alone is inconsequential. TECHNICAL TIP: For more information regarding accessory connections to the Control Board and individual input terminal functions, refer to pages 28-29. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 25: Limits Indications

    “Limit Close” LED “Limit Open” LED indicates Secondary indicates Secondary is at the close limit. is at the open limit. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 26: Control Board Setup

    For Primary/Secondary or dual Turning the dial between “0” and “OFF” applications, the Primary will delay to will disable this feature, requiring a close open and the Secondary will delay to command to close the gate. close. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 27: Initial Settings

    By inserting the wire-jumper plug into operation with Barrier Arm Operators. the “Fail Safe/Secure” connector: See page 35. The gate will require more effort to manual move. “EXT” Available for future developments. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 28: Obstruction Detection Sensor (Ods)

    “Alarm Reset” switch has been when it has been triggered. actuated. (refer to page 8) A. Solid: Obstruction. Detected a sudden or abrupt increase in gate resistance. B. Flashing: Overload. Detected a more subtle, but sustained increase in gate resistance. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 29: Heater, Lock Mode

    1. Use the “Diagnose” button to scroll through the LCD menu to “LOCK MOD” 2. Press and hold the “Stop” button on the Control Board. 3. Press and release the “Diagnose” button to turn this feature ON and OFF. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 30: Accessory Connections

    Each input Terminal (i.e. Radio, Exit, Re-Open, UL) has a corresponding Status LED that when illuminated indicates an input is currently being provided to the terminal and the gate is responding accordingly. (See pages 36-37 LED References) VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 31: Access Control Connections

    Access Control Connections Relays In General Glossary of Terms 1. Terminal: Wire Connections. In regards to the Viking Control Board, all external safety devices and access 2. Input Terminal: On the Viking controls contain, and are, simple relays Control Board, the terminal which...
  • Page 32: Radio Receiver

    By having the radio receiver connected as illustrated and with the “Timer” OFF: This type of configuration is not recommended for commercial installations. 2. Open Only By having the radio receiver connected as illustrated and with the “Timer” ON. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 33: Photocell

    ACCESSORY CONNECTIONS Photocell NOTE: The operator may be equipped with a FA-XP30-10K Photocell. Refer to pages 6-7 for UL325 requirements. UL or Re-Open – COM and VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 34: Viking Loop Rack

    Loop 6 Twists/Foot Viking Loop Rack Loop Until Its Connection to the Loop Rack Open Center Re-Open Exit Center Loop Exit Center Center Re-Open Inside Re-Open Re-Open Loop Exit Loop Control Board Connector Loop Sensor Connector VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 35: Guidelines For Loop Installations

    Required Number of Loops Dimension “A” = 5’ for Single Gate 6’ for Dual Gate Outside Inside Center Exit Re-Open Re-Open Loop Loop Loop Loop Make Even with Open Gate Gate in Open Position VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 36: Magnetic Lock, Lock Solenoid

    The control boards “Magnetic Lock ” relay is rated for 10A-250VAC . TECHNICAL TIP: The Magnetic Lock Relay LED will indicate status of the on-board relay even if a lock is not connected to the Control Board. Refer to page 36. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 37: Barrier Arm Synchronization Option

    1. Open Command is provided only to the Barrier Arm operator. 2. The Barrier Arm will send an open input to the Viking gate operator; Barrier Arm will delay to open until the Viking gate operator reaches its Open Limit.
  • Page 38: Troubleshooting

    Re-Open terminal or when more than one device is connected (pg 6-7, 22, 28, 32). “ATG” Normal Condition. SOLID Control Board is receiving an input from a device connected to the ATG 9, 10 terminal. (pg 28) VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 39 Incoming power to the EMI Board is not sufficient..(pg 18) “PROTECTION WORKING” SOLID Normal Condition. EMI Board is damaged and circuit is not protected . Replace EMI Board. SOLID Normal Condition. “AC VOLTAGE OUTPUT” There is no output voltage from the EMI Board. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 40: Lcd Display References

    3. Press the Diagnose button to manually scroll through all of the Messages. Page 41 Meaning LCD MSG TS Ref #s MODEL Indicates the Model of the unit. G-5 or X-9 G5/X9 System Status Messages GATE IS Gate is stopped between limits. IDLE GATE IS Gate is opening.
  • Page 41 __ OFF limits (pg 27) HEATER “OPN” The Integrated Heater has been enabled to turn on at the open and/or __ ON “CLS” “ACTV” close limits (pg 27) will also be displayed while it is heating. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 42 One, or more, of the internal reference voltages are incorrect. WRONG ERR SENS There is a problem with the required monitored sensor(s) connected to the “UL” and/or “Re-Open” input terminals (pg 6-7, 22). ERRLIMIT There is a problem with the Limit Switches or Wires. OPN+CLS VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 43: Solutions

    Check that the Motor Harness and Connector is connected to the Control Board. pg 11, 20 Check the Limit Switches and Wires. Both limit circuits are to be N.C. pg 16, 20-21 Not applicable to this model. Call Viking Technical Support for further assistance. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 44: Appendix A - Solar Ecu

    Appendix (A) - SOLAR ECU ! IMPORTANT: The following pages (42-51) refer ONLY to the Viking Solar ECU. This ECU can be Identified by the following features: • Yellow Control Board • Built-in Solar Charge • “Solar Volt” menu on LCD...
  • Page 45 Observe proper precautions. • Observe proper polarity orientation between the battery and charging circuit. Solar Panel Selection • Solar panel(s) are sold separately. • Use only UL Listed 12V solar panel(s), such as Viking part #s: Open-Circuit Short-Circuit Wattage Viking Part#...
  • Page 46 • All ground wires must be as short and as thick as possible. • Always use a single bonding point for grounding. • Connect the ground wire to the Control Board mounting plate. Ground Rod • Prevent unnecessary turns or loops in all ground wires. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 47 Pwr” Terminal Block when the board is in sleep mode. To save energy, get the power for all safety devices used for Center, Re-Open and UL inputs from “Aux. Pwr” terminal block. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 48 Open terminal or when more than one device is connected (pg 6-7, 22, 28, 32). “ATG” Normal Condition. SOLID Control Board is receiving an input from a device connected to the ATG 9, 10 terminal. (pg 28) VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 49 21, 22 SOLID Secondary gate is at the close limit position. “Limit Open” 6, 22 Secondary gate is not at the open limit position. (Secondary) 21, 22 SOLID Secondary gate is at the open limit position. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 50 3. Press the Diagnose button to manually scroll through all of the Messages. Page 51 Meaning LCD MSG TS Ref # MODEL Indicates the Model of the unit. G-5 or X-9 Solar. G5S/X9S System Status Messages GATE IS Gate is stopped between limits. IDLE GATE IS Gate is opening.
  • Page 51 SOL VOLT This is the actual voltage from the solar panel. __._ VDC CHARGE Indicates the voltage being supplied to the Control Board from the Viking Solar Charger. __._ VDC BAT VOLT This is the actual voltage from the Battery __._ VDC...
  • Page 52 One, or more, of the internal reference voltages are incorrect. WRONG ERR SENS There is a problem with the required monitored sensor(s) connected to the “UL” and/or “Re-Open” input terminals (pg 16, 20-21). ERRLIMIT There is a problem with the Limit Switches or Wires. OPN+CLS VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 53 Check that the Motor Harness and Connector is connected to the Control Board. pg 11, 20 Check the Limit Switches and Wires. Both limit circuits are to be N.C. pg 16, 20-21 Not applicable to this model. Call Viking Technical Support for further assistance. VIKING TECHNICAL SUPPORT 1.800.908.0884...
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  • Page 55: Parts Diagram/Parts List - Operator

    VAG5PSE Mounting Bracket, Front VNXG5MBF78 Limit Mounting Bar VNXG5LMB Limit Switch (2) VNXG5LS Limit Switch Bracket (2) VNXG5LSB Mounting Hardware, Back VNXG5MHB Mounting Bracket, Back VNXG5MBB Backing Plate, Bracket Mount (2) VNXG5BPBM Strain Relief (G-5) VNXG5SRCH VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 56: Parts Diagram/Parts List - Control Unit

    Battery Switch DUMRS10 ECU Cabinet Chassis VNXECUBB Alarm Reset Switch ECURW ECU Key Cylinder & Key(s) ECUKEYC20 ECU Access Key(s) ECUKEY20 Fuse Kit DUFSKNX Strain Relief (ECU) DH3/4NMCC Alarm DUAL10 6 Conductor Cable, per Foot VA-CB16 VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 57 ECU Cabinet Chassis VNXECUBB Alarm Reset Switch ECURW ECU Key Cylinder & Key(s) ECUKEYC20 ECU Access Key(s) ECUKEY20 Fuse Kit DUFSKNX Strain Relief (ECU) DH3/4NMCC Alarm DUAL10 6 Conductor Cable, per Foot VA-CB16 VIKING TECHNICAL SUPPORT 1.800.908.0884 VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 58: Limited Warranty

    No agreement to replace or repair shall constitute an admission by the Seller of any legal responsibility to effect such replacement to make such repair, or otherwise. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 59 Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to a particular Purchaser. This Limited Warranty gives the Purchaser specific legal rights. The Purchaser may also have other rights, which vary from state to state. VIKING TECHNICAL SUPPORT 1.800.908.0884...
  • Page 60: Viking Accessories

    Off-site access to operator diagnostics and perform firmware updates from just about anywhere with cellular service. With the Viking Monitor App, this tool allows you to monitor and label multiple operators by site and location for quick reference. Provides error notifications, operator status, settings and diagnostic information.
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  • Page 63 OUR CONTINUOUS COMMITMENT TO EXCELLENCE Viking Access Systems is continuously working hard to identify and design products that will appeal to the industry and its needs. As technology continues to advance, we have developed a completely efficient and intelligent line of gate operators to meet the changing demands.
  • Page 64 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ INSTALL ATION DATE: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ COMPANY / INSTALLER: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

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