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MMO-500
Neobotix GmbH
Feb 25, 2022

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Summary of Contents for neobotix MMO-500

  • Page 1 MMO-500 Neobotix GmbH Feb 25, 2022...
  • Page 2: Table Of Contents

    Contents: 1 MMO-500 Product Information ......... . .
  • Page 3 2.4.1 Automatic Charging Station ........2.4.2 External Battery Charging Station .
  • Page 4 _ Download as PDF The mobile manipulator MMO-500 combines the omnidirectional robot mpo-500 with a light-weight robot arm, for example from Universal Robots. Its Mecanum wheels allow the MMO-500 to move freely into any direction and thus to re-position the integrated arm https://neobotix-docs.de/hardware/en/MMO-500.pdf...
  • Page 5: Mmo-500

    1.1 Product Information 1.1.1 Intended Use The MMO-500 has been designed for use in service robotics research. It can be used for a wide range of different experiments and tests in fields such as autonomous vehicles, mobile manipulation and factory automation.
  • Page 6: Safety Instructions

    The platform’s emergency stop system was integrated into the arm’s safety system as external machine. Technical details on this connection can be found in the electrical circuit diagram of the MMO-500 and in the operating manual of the robot arm. In case the arm is to be operated separately this connection has to be bridged with the Harting connector that was included in delivery.
  • Page 7 CHAPTER 1. MMO-500 1.4. MECHANICAL PROPERTIES Fig. 1: Connector -X31 Fig. 2: Power Connector for Standalone Operation...
  • Page 8: Dimensions Of The Manipulator

    1.5.1 Unpacking and Assembly The mobile robot MMO-500 is packed in a rugged wooden box which can be reused for future transports. Carefully lift the control cabinet onto the platform’s top plate and position it as shown in the figure below. Make sure that the front of the cabinet’s base plate is flush with the front of the inner aluminium profiles on the platform’s top...
  • Page 9 CHAPTER 1. MMO-500 1.5. TRANSPORT Fig. 4: Controller cabinet and robot arm mounted to mobile platform...
  • Page 10: Installing The Auxiliary Batteries

    CHAPTER 1. MMO-500 1.6. TAKING OUT OF SERVICE Now fasten the control cabinet to the mobile platform using the counter sunk screws that were included in delivery. The cover plates at the front and the sides of the control cabinet (marked in red in the figure) can be removed to provide easy access to the inside of the cabinet.
  • Page 11: Legal Notes

    CHAPTER 1. MMO-500 1.7. LEGAL NOTES 1.7 Legal Notes The general legal notes can be found at Legal Notes (page 29). 1.7.1 EU Declaration of Incorporation This product is a partly completed machinery and sold without CE marking. This partly completed machinery must not be put into service until the final machinery into which it is to be incor- porated has been declared in conformity with the provisions of Directive 2006/42/EC and all other applicable EU directives.
  • Page 12: General Hardware Information

    General Hardware Information 2.1 Key Switch All Neobotix robots are equipped with a key switch to turn the robot on and off and to reset emergency stops. It can only be operated as long as the key is inserted. 2.1.1 Turning on To start the robot, turn the key clockwise (towards position II) until the LCD lights up and then release again.
  • Page 13: Lc Display

    MOTOR ERROR At least one motor is reporting an error. This state is quit automatically as soon as all motors are operational again. SAFETY RELAY FAIL One of the safety relays is damaged. Please contact Neobotix. POWER RELAY FAIL The power relays are damaged. Please contact Neobotix.
  • Page 14: The Info View

    CHAPTER 2. GENERAL HARDWARE INFORMATION 2.2. LC DISPLAY EMSTOP BUTTON FAIL One of the emergency stop buttons does not operate properly. Please contact Neobotix. CHARGE RELAY FAIL The charging relay is damaged. Please contact Neobotix. The charging contacts might still be connected to the batteries! CHECKSUM ERROR The protocol versions of the control software and the RelayBoard do not match.
  • Page 15: Batteries

    • Excess heat • Strong smell of sulphur • Liquid below the battery As soon as you notice any kind of damage the batteries must no longer be used and must not be charged any further! Please contact Neobotix immediately.
  • Page 16: Charging

    Warning: If you notice anything unusal about the LiFePO4 batteries immediately switch off the robot, stop charging and contact Neobotix! 2.3.2 Charging 2.3.2.1 With external Battery Charger The battery of the mobile robot consists of several batteries connected in series and / or in parallel. The resulting battery pack can be charged conveniently and safely by using the provided battery charger.
  • Page 17: Recycling

    Attention: Under European law all kinds of batteries must only be returned to certified recycling companies. Please get in touch with Neobotix if you are unsure about how to recycle or dispose of used batteries. 2.4 Charging Stations 2.4.1 Automatic Charging Station...
  • Page 18 CHAPTER 2. GENERAL HARDWARE INFORMATION 2.4. CHARGING STATIONS 2.4.1.1 Dimensions The dimension of the charging station varies depending on the robot. The dimensions can be found in the table below: Robot MP-400 MP-500 MPO-700 MPO-500 2.4.1.2 After Installation After installing the charging station please check the height of the charging contacts and if the robot can reach the station without problems.
  • Page 19: External Battery Charging Station

    CHAPTER 2. GENERAL HARDWARE INFORMATION 2.4. CHARGING STATIONS 2.4.2 External Battery Charging Station If the robot is equipped with the battery quick change system the battery set that is currently not in use can be recharged in an external battery charging station. Place the charging station on the floor and make sure that it will not slip.
  • Page 20 CHAPTER 2. GENERAL HARDWARE INFORMATION 2.4. CHARGING STATIONS Fig. 2: Position of the main power switch (X)
  • Page 21: Connectors

    Farnell RS Components AWG 28-24 182734-2 429715 532-456 In Neobotix products the pin assignment of the HE14 connectors is as shown below. 2.5.2 Würth Elektronik - MPC4 Please check the Würth Elektronik online catalogue for details on the MPC4 https://www.we-online.de/web/de/wuerth_elektronik/start.php...
  • Page 22: Würth Elektronik - Mpc3

    649010113322 649016113322 Crimp contacts Würth Elektronik AWG 24-18 64900613722 In Neobotix products the pin assignment of the MPC4 connectors is as shown below. 2.5.3 Würth Elektronik - MPC3 Please check the Würth Elektronik online catalogue for details on the MPC3 https://www.we-online.de/web/de/wuerth_elektronik/start.php...
  • Page 23: Safety Instructions

    Würth Elektronik AWG 24-20 66200113722 In Neobotix products the pin assignment of the MPC3 connectors is as shown below. 2.6 Safety Instructions 2.6.1 General Safety Instructions This page contains general safety instructions and information that applies to all Neobotix robots.
  • Page 24: Briefing

    2.6.1.1 Emissions All the components and sensors used in Neobotix robots are safe to use and do not emit any dangerous radiation. • The laser scanners are devices of laser safety class 1 or 1M.
  • Page 25: Cooperating With The Robot

    As long as the safety features of the mobile robot are set up properly, the presence of people and vehicles in the robot’s wider working area is allowed. Please contact Neobotix for further advice if needed. All people working in the same area as the robot should nevertheless be informed about the robot’s behaviour and the...
  • Page 26: Bringing Into Service

    Neobotix. Some detailed information or instruction might be necessary. In case one or more robots are to be modified, it is strongly recommended to consult Neobotix in order to provide the appropriate training and information for all technicians and programmers. The functions and safety of all modified robots have to be checked and ensured before bringing them into service.
  • Page 27: Configuring The Safety Fields

    The localisation system of the mobile robot requires clearly visible landmarks and a high quality map of the surround- ing. Further information on this topic can be found in the documentation of the used software. Please contact Neobotix in case of any problems.
  • Page 28: Safety Instructions (Manipulators)

    CHAPTER 2. GENERAL HARDWARE INFORMATION 2.7. SAFETY INSTRUCTIONS (MANIPULATORS) The configuration and diagnostics software CDS from Sick can be used to conveniently configure the scanners’ safety fields. The configuration cable that was included in delivery can be used to connect the scanners to the serial port of any external computer running the CDS.
  • Page 29: Maintenance

    CHAPTER 2. GENERAL HARDWARE INFORMATION 2.8. MAINTENANCE Note: Additional actions might be required to guarantee the appropriate level of safety! 2.8 Maintenance 2.8.1 Cleaning Before any cleaning starts the robot should be set into emergency stop by pressing one of the emergency stop buttons. It can also be switched off altogether.
  • Page 30: Qualified Personnel

    • A reduced uptime between charging cycles is often caused by old batteries that have lost a significant part of their capacity. 2.8.2.3 Repairs In case of any questions regarding repairs or replacement parts please get in touch with Neobotix. We are always happy to support you. Please mind the following points in any case: •...
  • Page 31: Taking Out Of Service

    CHAPTER 2. GENERAL HARDWARE INFORMATION 2.10. TAKING OUT OF SERVICE • all members of other departments of the company or institution in which the product is operated. This list is not intended to be exhaustive. 2.10 Taking out of Service 2.10.1 Disassembly Once the mobile robot has reached the end of its lifetime it should be disassembled and its components should be recycled.
  • Page 32: Batteries

    The Neobotix GmbH cannot be held responsible for any technical or typographical errors and reserves the right to make changes to the product and manual without prior notice. Neobotix makes no warranty of any kind with regard to the material contained within this document, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.

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