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Harbor Freight Tools 67596 User Manual

Harbor freight tools pressure washer user manual
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Gasoline Powered Pressure Washer
item 67546
(ePa version) 212cc engine
Read this material before using this product. Failure to do so can result in serious injury.
When unpacking, make sure that the product is intact and undamaged.
If any Pressure Washer parts are missing or broken, please call 1-800-444-3353 as soon as possible.
If any Engine parts are missing or broken, please call 1-800-520-0882 as soon as possible.
©
Copyright
2009 by Harbor Freight Tools
or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
Manual Revised 11g
using an engine indoors Can Kill YOu in
minuteS.
engine exhaust contains carbon monoxide. this
is a poison you cannot see or smell.
neveR use inside a
home or garage, even
iF doors and windows
are open.
Save thiS manual.
visit our website at: http://www.harborfreight.com
email our tech support at: tech@harborfreight.com
email our engine tech support at: predator@harborfreight.com
®
. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape
POWERED BY
ENGINES
(ePa/CaRB version) 212cc engine
DanGeR
Only use OutSiDe
and far away from
windows, doors, and
vents.
item 67596

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Summary of Contents for Harbor Freight Tools 67596

  • Page 1 2009 by Harbor Freight Tools or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.

  • Page 2: Table Of Contents

    22 Parts List B - Engine - Item # 67546 (EPA version) 23 Assembly Diagram B - Engine - Item # 67546 (EPA version) 24 Parts List B - Engine - Item # 67596 (EPA/CARB version) 25 Assembly Diagram B - Engine - Item # 67596 (EPA/CARB version)

  • Page 3: Specifications

    U.S. Environmental Protection Agency. For warranty information, refer to the last pages of this manual. item 67596: The emission control system for this Pressure Washer’s Engine is warranted for standards set by the U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB).

  • Page 4: Set Up Precautions

    Caution is necessary when near the engine’s magneto or recoil starter. Use only accessories that are recommended by Harbor Freight Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another one.

  • Page 5: Service Precautions

    Do not spray the tool itself or any electrical wiring/receptacle. Rev 11c SKU 67546/67596 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882. This Pressure Washer is intended for outdoor residential use only.
  • Page 6 Maintain labels and nameplates on the equipment. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. If water is leaking out of the Pressure Washer immediately turn off the unit. Unplug the Pressure Washer, and discharge all pressure before tightening fittings or having repair work done by a qualified technician.

  • Page 7: Set Up Instructions

    Replace the Brass Pump Plug (14A) with the aluminum Pump Breather Plug (59A) and Dipstick (60A) before first use. The Pump Breather Plug must be used whenever the pressure washer is used. The Brass Pump Plug (without the breather hole) should be used for transporting only.

  • Page 8: Engine Controls

    Controls item 67546 (ePa version) Throttle Lever Muffler Spark Plug Air Filter Choke Lever Fuel Valve Lever item 67596 (ePa/CaRB version) Throttle Lever Muffler Spark Plug Air Filter Choke Lever Fuel Valve Lever Page 8 For Pressure Washer technical questions, please call 1-800-444-3353.

  • Page 9: Operating Instructions

    CautiOn Do not run the engine with too little or too much oil. The engine will be permanently damaged. Rev 11c SKU 67546/67596 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882. Checking Pump Oil level The Oil pump is filled with 3.75 fl-oz of...
  • Page 10 Point Nozzle in safe direction and squeeze trigger to release all pressure from the pump. Page 10 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882. To start the engine: a. To start a cold engine, move the Choke to the CHOKE position.

  • Page 11: Equipment Operation

    Rev 10c, 11c SKU 67546/67596 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882. Pull back the quick connect collar and push the Nozzle onto the end of the Wand.
  • Page 12 Slide the Throttle Lever to SLOW (the “turtle”). Turn the Engine Switch off. Close the Fuel Valve. Page 12 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882. Rev 11c SKU 67546/67596...

  • Page 13: Service

    Replace fuel line if necessary Service more frequently when used in dusty areas. These items should be serviced by a qualified technician. Rev 11c SKU 67546/67596 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882. monthly or Before every 3 mo.
  • Page 14 Recycle used oil. Replace the drain plug and tighten it. Page 14 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882. Clean the top of the Dipstick and the area around it. Remove the Dipstick by threading it counterclockwise, and wipe it off with a clean lint free rag.

  • Page 15: Storage

    Apply a thin coat of rust preventive oil to all metal parts. Rev 11c SKU 67546/67596 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882.

  • Page 16: Troubleshooting

    4. Old or low quality gasoline. 5. Incorrect compression. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. Page 16 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882. Probable Solutions Refer to starting instructions and follow them step-by-step.
  • Page 17 6. Nozzle blocked. 7. Dried chemicals in injector. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. Rev 11c SKU 67546/67596 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882. Probable Solutions 1.

  • Page 18: Parts Lists And Diagrams

    Filter Detergent Inlet Hose Bolt Lock Washer Pump Assembly Engine Item 67546 (EPA version) Item 67596 (EPA/CARB version) Handle Handle Bolt Swivel Nut Frame Hose Record Product’s Serial number here: note: If product has no serial number, record month and year of purchase instead.

  • Page 19: General Assembly Diagram

    General assembly Diagram Rev 11c SKU 67546/67596 Page 19 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882.

  • Page 20: Parts List A - Pump

    20A Pressure Ring When ordering replacement parts from this list, the “A” suffix must be included in order to get the correct part. Page 20 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882. Part...

  • Page 21: Assembly Diagram A - Pump

    Diagram a - Pump Rev 11c SKU 67546/67596 Page 21 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882.
  • Page 22 Bolt, Valve Adjusting When ordering replacement parts from this list, the “B” suffix must be included in order to get the correct part. Page 22 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882. (ePa version)

  • Page 23: Assembly Diagram B - Engine - Item # 67546 (Epa Version)

    Diagram B - engine - item # 67546 (ePa version) Rev 11c SKU 67546/67596 Page 23 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882.
  • Page 24 Parts list B - engine - item # 67596 Part Description Gasket, Cylinder Head Cover Subassembly, Cylinder Head Gasket, Cylinder Head Cover Tube, Breather Bolt Stud Stud Stud Bolt, Cylinder Head Plug, Spark Head Subassembly, Cylinder Crankcase Subassembly Sensor, Engine Oil...

  • Page 25: Assembly Diagram B - Engine - Item # 67596 (Epa/Carb Version)

    Diagram B - engine - item # 67596 (ePa/CaRB version) Rev 11c SKU 67546/67596 Page 25 For Pressure Washer technical questions, please call 1-800-444-3353. For engine technical questions, please call 1-800-520-0882.

  • Page 26: Warranties

    (for item 67546) The United States Environmental Protection Agency (herein EPA) and Harbor Freight Tools (herein HFT) are pleased to explain the emission control system warranty on your 1997 and later Small Off-Road Engine (herein engine). Within the United States, new off-road, spark-ignition engines certified for model year 1997 and later, must be designed, built and equipped to meet the stringent anti-smog standards set forth by the EPA.
  • Page 27 The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact the Harbor Freight Tools Customer Service Department at 1-800-520-0882.
  • Page 28 POWERED BY ENGINES 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353 Rev 11c...

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