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Table of Contents
Troubleshooting
Related Manuals for ABB AWIN GW120
Summary of Contents for ABB AWIN GW120
- Page 1 — ENERGY INDUSTRIES ABB Wireless Industrial Network AWIN GW120 User Manual...
- Page 3 — ENERGY INDUSTRIES ABB Wireless Industrial Network AWIN GW120 User Manual...
- Page 4 ABB products. The presence of any such description of a standard or reference to a standard is not a representation that all of the ABB products referenced in this document support all of the features of the described or referenced standard. In order to determine the specific features supported by a particular ABB product, the reader should consult the product specifications for the particular ABB product.
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Page 5: Table Of Contents
Common practice commands................... 15 2.9.3 Wireless commands ....................15 2.9.4 Device-specific commands..................15 3 Basic Features of AWIN GW120 Gateway ................16 Get Familiar with AWIN GW120 ....................16 DHCP Server ..........................17 Webserver ............................ 17 Operator Authentication for Webserver Access ..............17 Modbus TCP Mapping ....................... - Page 6 Ethernet connections ....................28 5.2.3 Antenna connections ....................28 6 Configuration ........................... 29 Configuring a PC to communicate with AWIN GW120 WirelessHART Gateway ............................29 Log onto AWIN GW120 WirelessHART Gateway..............30 View Gateway Information ...................... 30 General AWIN GW120 Gateway Information ................ 32 WirelessHART Profile Configuration ..................
- Page 7 9.13 Reference Architecture - AWIN GW120 Connectivity for Gateway Configuration..........................60 9.14 Reference Architecture - AWIN GW120 Connectivity with Control System ....61 9.15 Reference Architecture - AWIN GW120 Connectivity with FIM Software .......61 9.16 Reference Architecture - AWIN GW120 Connectivity with AssetInsight ....... 62 9.17...
- Page 9 Figure 33: AWIN GW120 LED locations ......................53 Figure 34: Example of remote antenna assembly ..................58 Figure 35: AWIN GW120 configuration via (a) direct connection, or (b) network to a PC ....61 Figure 36: AWIN GW120 connectivity to control system (AC800M) ............61 Figure 37: AWIN GW120 connectivity with FIM ..................62...
- Page 11 L IST O F TA B LES List of Tables Table 1: Terminology ............................9 Table 2: Related Documentation ......................... 10 Table 3: Supported Tools ..........................10 Table 4: LEDs Information ..........................16 Table 5: Cable types and signal loss (dB) ....................23 Table 6: Home screen fields .........................
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Page 13: About This User Manual
This manual is intended to provide the users an overview of practical aspects related to Wire- lessHART technology. It provides detailed description of factors to consider when designing WirelessHART networks, along with features offered by the AWIN GW120 gateway to assist in evaluating network design. Moreover, this user manual provides information on the function- alities offered by the gateway through its web interface which can be used to configure a WirelessHART network. -
Page 14: Related Documentation
It is IEC 62591 specified wireless communication protocol de- signed for HART protocol Wimon Data Manager Extensible Markup Language Related Documentation Table 2 lists the documents relevant to AWIN GW120 WirelessHART Gateway. Table 2: Related Documentation Document ID Title 4JNO000303 AWIN GW120 Product Datasheet... -
Page 15: Warning, Caution, Information, And Tip Icons
Compatibility To check compatibility of the revisions of the AWIN GW120 gateway, refer to the relevant sec- tion of Release Note. 4J NO 0 0 0 30 8 A... -
Page 16: Technology Overview
WI R EL ES S H A RT NE T WO R K TE C H NO LO G Y O VER V IE W Technology Overview WirelessHART Network A WirelessHART network consists of a host; a WirelessHART gateway, network manager, and access point;... -
Page 17: Network Manager
TE C H NO LO G Y O V ER V I EW NE TWO R K M A N AG ER Burst: Message 1: Field device publishes pre-configured message data such as a primary variable or loop current to the Host on a fixed interval. From this example it is obvious that, the Burst method results in about half the network traf- fic, freeing the network to take care of other tasks such as keeping track of device configura- tion changes, communicating with joining devices, searching for lost devices, or gathering... -
Page 18: Wirelesshart Field Device
WI R EL ES S H A RT FI E LD DE V I CE TE C H NO LO G Y O VER V IE W connected to the network. Given this logic, devices could be one or more hops from the ac- cess point as long as they have neighbors (or their neighbors have neighbors) which can communicate directly with the access point. -
Page 19: Wirelesshart Commands
TE C H NO LO G Y O V ER V I EW WIR EL ESS H AR T CO M M A NDS adapter, and the WirelessHART adapter may be capable of adapting or bridging the commu- nication between the WirelessHART network and multiple wired devices. WirelessHART Commands The WirelessHART capable host, gateway, network manager, access point, adapters and Wire- lessHART field devices all communicate using a set of both standard and device specific... -
Page 20: Basic Features Of Awin Gw120 Gateway
XML file. Get Familiar with AWIN GW120 The AWIN GW120 is a DIN rail-mount wireless device with a protection rating of IP20 (see Fig- 1). The gateway has RJ45 connectors for connection of Ethernet devices. The Wire- lessHART antenna connector allows remote mounting of the antenna. -
Page 21: Dhcp Server
The AWIN GW120 is compatible with networks that use a Dynamic Host Control Protocol (DHCP) server for allocating IP addresses. Webserver The AWIN GW120 gateway comes with built-in webserver which allows the user to both con- figure and monitor WirelessHART network. Moreover, advanced diagnostics are also available via the webserver. -
Page 22: Network Connectivity
BAS I C F EA TU R E S O F AW I N G W 12 0 G A TE WA Y Network Connectivity AWIN GW120 has built-in four ports. Ports P1-P2 can be connected to an Ethernet switch. The switch can be part of a host network. A typical host system on the network can be a PLC or Automation controller using ModbusTCP protocol to communicate to the gateway. -
Page 23: Declarations And Certificates
DE C LAR AT IO NS A ND C ER T I F I CA TES Declarations and Certificates AWIN GW120 holds the following certificates which makes it suitable for installation in haz- ardous areas. For terms and conditions, refer to the actual certificates. For other certificates related to regional compliance and declaration of conformity visit www.abb.com. -
Page 24: Fcc Compliance
DE CL AR AT IO NS A ND CE R T I FI CATES BAS I C F EA TU R E S O F AW I N G W 12 0 G A TE WA Y 3.9.6 FCC Compliance This equipment has been tested and found to comply with the limits for a Class B digital de- vice, pursuant to Part 15 of the FCC Rules. -
Page 25: Wirelesshart System Planning
20 dB above the receiver sensitivity threshold is sufficient in most systems. AWIN GW120 provide the means for direct measurement of received signal strength using “RSSI (Received Signal Strength Indicator)” readings available in the gateway’s network statistics webpage. -
Page 26: Antennas And Cabling
AN TE N N AS A ND C AB L I NG WIR EL ESS H AR T S YS TEM P L AN N I NG Antennas and Cabling The single most important item affecting radio performance is the antenna system. Consider carefully this part of an installation, or the performance of the entire system will be compro- mised. -
Page 27: Coaxial Cable Considerations
WI R EL ES S H A RT SYSTE M P L A N N I NG AN TE N N AS A ND C AB L I NG 4.4.1 Coaxial cable considerations The importance of using a low-loss antenna coaxial cable is often neglected during radio in- stallation. -
Page 28: Recommendations For Establishing A Robust Wirelesshart Network
RE CO M M E N DAT IO NS FO R E STA B L IS H ING A RO BU ST WIR EL ESS H AR T S YS TEM P L AN N I NG WI R EL ES S H A RT NE T WO R K Recommendations for Establishing a Robust WirelessHART Network To establish a robust WirelessHART network, follow these guidelines:... -
Page 29: Installation
– The AWIN GW120 is snapped onto a standard rail within a control cabinet or switch box. Power is supplied via power plug. The control cabinet or switch box must comply with the specifications of EN 60950-1:2001 with respect to fire enclosure. -
Page 30: Figure 4: Installation Showing End Clamps
Modules are installed from left to right on the mounting rail. Install modules to mounting rail as described in the following steps. 5. Attach the AWIN GW120 to the mounting rail by positioning the keyway at the top of the module onto the mounting rail (see Figure 5). Then rotate the module inward until the DIN rail latch locks the module in place on the rail. -
Page 31: Making Connections And Powering Up
M A KI NG CO NN E CT IO NS A ND PO WER I NG U P 6. Continue attaching any other module(s) to the mounting rail as described in Step 1. ABB recommends the use of end clamps to prevent modules from sliding left and right on the mounting rail. -
Page 32: Ethernet Connections
5.2.2 Ethernet connections Connect a CAT5 Ethernet cable between the port on the AWIN GW120 and the network adapter card on your computer. Use either a crossover (C/O) or 1:1 cable as the radio has au- tocross functionality. The cable should not exceed 100 m (329 ft.) in length. Alternatively, an Ethernet switch can be used for connection. -
Page 33: Configuration
Configuring a PC to communicate with AWIN GW120 WirelessHART Gateway 1. Connect the AWIN GW120 to an Ethernet network using a CAT5 cable plugged into the RJ45 socket (P1 port). 2. Go to the Network Connections dialog box, and then click Local Area Connections button. -
Page 34: Log Onto Awin Gw120 Wirelesshart Gateway
3. Provide the following details on the login screen and select Login. Enter the default login credentials: – Username: admin – Password: admin Figure 9: Login screen View Gateway Information After login, the home page shows the following basic information about the AWIN GW120 gateway. 4J NO 0 0030 8 A... -
Page 35: Figure 10: Home Screen Showing Awin Gw120 Data
CO N FI G U R AT IO N V IE W G ATE WA Y I N FO R M A TIO N Figure 10: Home screen showing AWIN GW120 data. The fields in this window are: Table 6: Home screen fields... -
Page 36: General Awin Gw120 Gateway Information
General AWIN GW120 Gateway Information Click Device Information > General in the left navigation column to view the current network configuration and device version of the AWIN GW120. Figure 12: General AWIN GW120 Information screen 4J NO 0 0030 8 A... -
Page 37: Wirelesshart Profile Configuration
WirelessHART AP MAC Address MAC address for the WirelessHART radio in the gateway. Firmware Version Version of software loaded into the AWIN GW120. Hardware Version Shows version and revision level of the circuit boards. WirelessHART Profile Configuration 1. -
Page 38: Configuration Of Wirelesshart Network
1024 2048 2. Click Submit button to save the changes. The AWIN GW120 must be rebooted for the changes to take effect. Configuration of WirelessHART Network Click on Configuration > WirelessHART > Network Configuration in the left navigation col- umn to configure the WirelessHART network. -
Page 39: Figure 14: Network Configuration Screen
This functionality automatically creates a join key. Migrate Network When selected, this functionality migrates the complete net- work (AWIN GW120 gateway and connected WirelessHART) devices to the new WirelessHART network ID or Join Key or both. Depending on what was changed by the user on the page. -
Page 40: Security
AWIN GW120 gateway. 6.6.1 Security Two methods of security are available in a WirelessHART network created by AWIN GW120. Accept Common Join Key The Common Join Key security method uses a single, common key value entered in all Wire- lessHART devices and the AWIN GW120 gateway. -
Page 41: Channel Blacklist
CO N FI G U R AT IO N V IE W D E VI C ES In the Join Key field, enter the key value. The key value consists of four fields of hexadecimal characters (0-9, A-F) for a total of 32 characters. Click Submit button after entering each MAC address. -
Page 42: Table 12: Color Code
The Device ID is used for addressing the device via Modbus TCP. Devices connected to Wire- lessHART adapters appear below the adapter and do not have a MAC address. Network reliability is a measure of the percentage of packets received by the AWIN GW120 di- vided by the total packets on the network. -
Page 43: Delete A Device
CO N FI G U R AT IO N V IE W D E VI C ES Table 13: Device Information Field Description Device ID The identification number assigned to the attached WirelessHART and HART devices. It can be changed by using the “Edit Slave IDs” option on the same page. -
Page 44: Edit Slave Device
This option simplifies and automates devices configuration. The details of the XML format are provided in Appendix. ABB’s AWIN WirelessHART Gateways Configurator (3BNP102928) can be used to import, edit and export device configuration. For further details, refer to Bulk Configuration Guide (4JNO000307). -
Page 45: Network Statistics
CO N FI G U R AT IO N NE TWO R K ST A TIS T I CS Figure 16: Instruments table screen Network Statistics Click Configuration > WirelessHART > Network Statistics in the left navigation column to view the topology of WirelessHART network. This page is designed to show the connection status and connectivity information of con- nected devices, along with information about the routing structure of the network. -
Page 46: Ip Configuration
If using static IP addresses, enter the IP address assigned to the gateway. Each device on the network must have a different IP address. If a DHCP server is on the network and will assign IP addresses to the AWIN GW120, click Use DHCP to get an IP address radio button. -
Page 47: Modbus Configuration
Mappings button on this page. Modbus does not natively guarantee secure communication. Any node able to com- municate with the AWIN GW120 via Modbus can perform unwanted changes or misconfigurations that may disrupt the intended operation of the AWIN GW120 and the connected systems to it. -
Page 48: Modbus Map
M O DBU S M AP CO N FI G U R A T IO N 6.12 Modbus Map Click Configuration > MODBUS > MODBUS Mapping in the left navigation column to show the current Modbus map. Figure 20: Modbus Mapping screen 4J NO 0 0030 8 A... -
Page 49: Hart-Ip Configuration
HART-IP does not natively guarantee secure communication. Any node able to communicate with the AWIN GW120 via HART-IP can perform unwanted changes or misconfigurations that may disrupt the intended operation of the AWIN GW120 and the connected systems to it. -
Page 50: Passwords
PA S S WO RD S CO N FI G U R A T IO N 6.14 Passwords There are administrator password and monitor password. The administrator can make changes to the configuration, whereas a monitor can only view information. To change or set passwords, click Configuration >... -
Page 51: Maintenance
CO N FI G U R AT IO N M AI N TE N AN C E Figure 23: Configuration - Store Retrieve Settings screen 6.16 Maintenance 6.16.1 Firmware Update Maintenance > Firmware update in the left navigation column to view the current ver- Click on sion of firmware and install a new version (see Figure... -
Page 52: Utilities
M AI N TE N AN C E CO N FI G U R A T IO N Update Firmware button to install the update. Follow the messages that appear during the update process. 6.16.2 Utilities Click Maintenance > Utilities in the left navigation column to access the “Utilities” screen (see Figure 25). -
Page 53: System Logs
CO N FI G U R AT IO N SYS TEM LO G S Figure 26: Maintenance- Reboot Screen This allows a WirelessHART gateway to be rebooted without having to physically access the gateway. 6.17 System Logs Click Monitoring/Reports > System Log in the left navigation column to access the system log screen. -
Page 54: Monitoring
M O N IT O R I NG Monitoring The AWIN GW120 gateway provides a user account for users which are interested in only read- ing data from the gateway. To view these pages login to the gateway using the following credentials: –... -
Page 55: View Devices Data And Status
M O N ITO RI NG V IE W D E VI C ES D A TA A ND ST ATU S View Devices Data and Status After login, select Field Devices page. It shows devices data and connectivity information. Pages are refreshed automatically. -
Page 56: Log File, Alarm & Warnings
LO G F I LE , A L A RM & WA R N I NG S M O N IT O R I NG Log File, Alarm & Warnings After login, select Logs page. This page shows two things: –... -
Page 57: Troubleshooting
LED Indicators Figure 33 shows the LEDs location on the front of the gateway itself. Unmarked LEDs are ex- plicitly pointed in the figure. Figure 33: AWIN GW120 LED locations Table 14: Color code LED name Description ST (multi color) -
Page 58: General Troubleshooting
Verify network settings of PC match network settings of AWIN GW120. They should be on same subnet. Confirm IP addresses of LAN inter- face. If IP address is unknown, the AWIN GW120 can be hard to reset. This will result in factory default configuration, and all previous config- uration will be lost. - Page 59 To check, login to the net- work statistics page. Up to 100 devices can connect to AWIN GW120. Connected devices number can be reduced to 8 if all devices burst 3 mes- sages simultaneously at 1sec update period.
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Page 60: Modbus Exception Codes
M O DBU S E XCE PT IO N CO DE S TR O U B LES HO O T I NG Problem Solution Device is stuck in handshak- Reboot the device stuck in handshaking state. If not possible, then reform ing state network or power cycle the gateway. -
Page 61: Good To Know
G O O D TO K N OW HO W T O CR E A T E A G AT EW A Y BA C KU P ? Good to Know How to Create a Gateway Backup? To create a gateway backup, follow these steps: 1. -
Page 62: How To Change Device Tag Name
Note: The device’s Long Tag can be changed at any time via the IO Schedule. How to Change Device Tag Name? The long tag of a device can be changed by using HART handheld, ABB Asset Vision Basic, ABB FIM and AWIN WirelessHART Gateways Configurator. -
Page 63: How Is Battery Life Cached In The Gateway
G O O D TO K N OW HO W IS BA TT ER Y L I FE C A C HED IN T H E G AT EW A Y? How is Battery Life Cached in the Gateway? The battery life of a device reported in the gateway webpage and on Modbus connection is populated as follows: –... -
Page 64: How To Check That Wirelesshart Network Is Operating As Normal
– Active path RSSI shall be better than -75 dBm (recommended). 9.12 What to do if you have Duplicate Tag Names? Only unique tag names of devices shall be used with the AWIN GW120. Refer to section details. 9.13 Reference Architecture - AWIN GW120 Connectivity... -
Page 65: Reference Architecture - Awin Gw120 Connectivity With Control System
R EF ER E N CE AR C H IT E CTU R E - A WI N G W 12 0 CO N NE C TI V I T Y W IT H CO NTR O L S YS TEM Figure 35: AWIN GW120 configuration via (a) direct connection, or (b) network to a PC 9.14... -
Page 66: Reference Architecture - Awin Gw120 Connectivity With Assetinsight
G O O D TO K NO W CO N NE C TI V IT Y W IT H ASS ET I NS IG H T Figure 37: AWIN GW120 connectivity with FIM 9.16 Reference Architecture - AWIN GW120 Connectivity with AssetInsight Collecting data from wireless condition monitoring sensors (e.g. -
Page 67: How To Dispose This Product - End Of Lifecycle
How to Dispose this Product – End of Lifecycle? This product is compliant with European Directive 2012/19/EU, which is concerning waste of electrical and Electronic Equipment. For notes on disposal in Europe visit www.abb.com. 4J NO 0 0 0 30 8 A... -
Page 68: Appendix A. Appendix
WI R EL ES S H A RT FI E LD DE V I CE DATA AVA IL AB L E F O R M O DBU S M AP PI NG AP PE ND IX Appendix A. Appendix Appendix A.1 WirelessHART Field Device Data Available for Modbus Mapping The following data (see, Table... -
Page 69: Appendix A.2 Wirelesshart Network Statistics Data Available For Modbus Mapping
AP PE ND IX WIR EL ESS H AR T NE TWO R K ST AT IS T IC S D AT A A VA I L AB L E FO R M O DB U S M AP P I NG Parameter Register Length Data Type... -
Page 70: Appendix A.3 Automatic Modbus Mapping Structure
AU TO M ATI C M O D BU S M A PP I NG ST RU CTU R E AP PE ND IX Appendix A.3 Automatic Modbus Mapping Structure Mapping for Field Devices Table 19: Mapping for Field Devices Device no 2 in list Device no 1 in list Parameter... - Page 71 AP PE ND IX AU T O M A TI C M O D BU S M A PP I NG STR U C TU R E Parameter Start Register End Register Total device count 40013 Live device count 40014 4J NO 0 00 30 8 A...
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Page 72: Appendix A.4 Modbus Import File Structure
M O DBU S IM P O RT F I LE ST RU CT U RE AP PE ND IX Appendix A.4 Modbus Import File Structure The following XML file structure is used for Field Devices Modbus map: <?xml version="1.0" encoding="UTF-8"?> <ArrayOfSlaves xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance"... -
Page 73: Appendix A.5 Device Configuration File Structure
AP PE ND IX DE VI C E CO N F IG U R A T IO N F I LE STR U C TU R E Appendix A.5 Device Configuration File Structure The following XML file structure is used for Field Devices: <?xml version="1.0"... - Page 76 — Visit us abb.com/awin...