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Rear view.
Front view.
ZODIAC
Zenith Aircraft Company
601 XL
www.zenithair.com
Revision 2 (08/18/05)
© 2004 Zenith Aircraft Co.
Remove the baggage floor to
install the flap controls.
NOTE: The control tube can
also be installed by access
through the bottom fuselage
access door 6B3-8
Electric flap actuator bolted
behind left seat.
FUSELAGE ASSEMBLY
6-B-19 - Page 1 of 12

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Summary of Contents for Zenith ZODIAC 601 XL

  • Page 1 6B3-8 Rear view. Electric flap actuator bolted behind left seat. Front view. ZODIAC Revision 2 (08/18/05) FUSELAGE ASSEMBLY Zenith Aircraft Company 601 XL © 2004 Zenith Aircraft Co. 6-B-19 - Page 1 of 12 www.zenithair.com...
  • Page 2 6B5-1 Installed on left side. First drill the O/B flange to the fuselage side. ZODIAC Revision 2 (08/18/05) FUSELAGE ASSEMBLY Zenith Aircraft Company 601 XL © 2004 Zenith Aircraft Co. 6-B-19 - Page 2 of 12 www.zenithair.com...
  • Page 3 8 RIVETS A5 “RUSTOLEUM” aerosol spray IN EACH FLANGE of 6B19-6 paint is adequate protection. ZODIAC Revision 2 (08/18/05) FUSELAGE ASSEMBLY Zenith Aircraft Company 601 XL © 2004 Zenith Aircraft Co. 6-B-19 - Page 3 of 12 www.zenithair.com...
  • Page 4 With a level, check that the fuselage reference line is level. Adjust the back of the jib until the top of the jib is level. ZODIAC Revision 2 (08/18/05) FUSELAGE ASSEMBLY Zenith Aircraft Company 601 XL © 2004 Zenith Aircraft Co. 6-B-19 - Page 4 of 12 www.zenithair.com...
  • Page 5 Clamp a piece of piano hinge to the bottom flange of the rear channel 6W7-1 Drill a pilot hole. Locate the center of the hinge. ZODIAC Revision 2 (08/18/05) FUSELAGE ASSEMBLY Zenith Aircraft Company 601 XL © 2004 Zenith Aircraft Co. 6-B-19 - Page 5 of 12 www.zenithair.com...
  • Page 6 Locate and drill the 1” hole to line up with the center of the piano hinge 6W1-4 (pin). Bolt the bearing to the channel. ZODIAC Revision 2 (08/18/05) FUSELAGE ASSEMBLY Zenith Aircraft Company 601 XL © 2004 Zenith Aircraft Co. 6-B-19 - Page 6 of 12 www.zenithair.com...
  • Page 7 QTY=2 STEEL SHIM P/N 4088A-416 inside diameter = 1” fits between welded stop ring and bearing 6B19-5 ZODIAC Revision 2 (08/18/05) FUSELAGE ASSEMBLY Zenith Aircraft Company 601 XL © 2004 Zenith Aircraft Co. 6-B-19 - Page 7 of 12 www.zenithair.com...
  • Page 8 Detail of the right O/B side 6B19-1 ZODIAC Revision 2 (08/18/05) FUSELAGE ASSEMBLY Zenith Aircraft Company 601 XL © 2004 Zenith Aircraft Co. 6-B-19 - Page 8 of 12 www.zenithair.com...
  • Page 9 Flaps up position: forward micro switch activated Electrical circuit diagram, Drawing 6-B-20 Flap down position: Rear micro switch activated. ZODIAC Revision 2 (08/18/05) FUSELAGE ASSEMBLY Zenith Aircraft Company 601 XL © 2004 Zenith Aircraft Co. 6-B-19 - Page 9 of 12 www.zenithair.com...
  • Page 10 Detail of set screw. Open the set screw to screw the Rod to the actuator. Tighten the set screw upon final installation. ZODIAC Revision 2 (08/18/05) FUSELAGE ASSEMBLY Zenith Aircraft Company 601 XL © 2004 Zenith Aircraft Co. 6-B-19 - Page 10 of 12 www.zenithair.com...
  • Page 11 The builder of the aircraft in this photo installed a panel mount flap indicator; notice the remote servo on the front side of the channel. ZODIAC Revision 2 (08/18/05) FUSELAGE ASSEMBLY Zenith Aircraft Company 601 XL © 2004 Zenith Aircraft Co. 6-B-19 - Page 11 of 12 www.zenithair.com...
  • Page 12 6B5-2 Neutral Flaps down, approximately 27 degrees (flap actuator fully extended on the worm gear). ZODIAC Revision 2 (08/18/05) FUSELAGE ASSEMBLY Zenith Aircraft Company 601 XL © 2004 Zenith Aircraft Co. 6-B-19 - Page 12 of 12 www.zenithair.com...