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DONARD 60K GAS FIRED
(SUPER STAR 60K GAS COOKER)
To ensure safety, satisfaction and reliable service, this Cooker should be installed by a suitably qualified
and competent person. The provision of a Central Heating facility, requires that the hot water systems
involved, conform fully to good plumbing practice and established standards.
INSTALLATION AND OPERATING INSTRUCTIONS
TO BE LEFT WITH END USER
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Summary of Contents for Stanley DONARD 60K
- Page 1 DONARD 60K GAS FIRED (SUPER STAR 60K GAS COOKER) To ensure safety, satisfaction and reliable service, this Cooker should be installed by a suitably qualified and competent person. The provision of a Central Heating facility, requires that the hot water systems involved, conform fully to good plumbing practice and established standards.
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Page 2: Table Of Contents
TABLE OF CONTENTS PAGE NO. Introduction ............................3. Specification ............................4 Technical Data ..........................5. Location ............................6. Electrical Supply ..........................6. Gas Pipes & Fittings ......................... 6. Meters ............................... 6. Gas Pipe Size ............................ 6. Hearth Construction .......................... 7. Installation ............................7. Chimney’s ............................ - Page 3 PAGE NO. Condensation ............................21. Ovens ..............................21. Hotplate .............................21. Servicing & Cleaning of the Appliance ....................21. Chimney Cleaning ..........................22. Burner Removal..........................22. Wiring Diagram ..........................23. Wiring Diagram ..........................24. Trouble Shooting Guide........................25.
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Page 4: Introduction
INTRODUCTION Congratulations on purchasing this fine Irish made Gas-Fired Central Heating Cooker. It is built to exacting standards and it will give you every satisfaction in use. We invite you to read carefully the operating and installation instructions provided. This will enable you to familiarise yourself with this appliance. In your own interest and that of safety, it is the law that all gas appliances are installed and commissioned by competent persons in accordance with the Gas Safety Installation and Use Regulations 1998 (as amended). -
Page 5: Specification
SPECIFICATION Note: dimensions stated below may be subject to a slight +/- variation DIMENSIONS METRIC 1047 1475 1” BSP 150 (millimetre) IMPERIAL 7 / 8 3 / 4 1 / 4 1”BSP 1 /8 5 /8 (inches) Female FEATURE METRIC IMPERIAL HOT PLATE 555 x 325... -
Page 6: Technical Data
Health and Safety at Work Act. I.S. 813 (as amended). IMPORTANT NOTICE: Any alteration to this appliance that is not approved in writing by Waterford Stanley, will render the guarantee void. The installation must comply with the following: The Building Regulations: Part J England & Wales., Part F Section 5 Scotland, Part L Northern Ireland and Part J Ireland. -
Page 7: Location
LOCATION Fig. 1 Prior to installation, ensure that the local distribution conditions (nature of the gas and gas pressure) and adjustment conditions are compatible. adjustment conditions for this appliance are stated on the data badge which is fitted inside the bottom burner door. -
Page 8: Hearth Construction
HEARTH CONSTRUCTION When a non-combustible floor surface is not available then we recommend that the cooker be placed on a slab of pre-cast concrete 40mm (1 ”) deep or a slab of other insulating material. This hearth must extend (150mm) 6”... -
Page 9: Flue Height
FLUES the operating instructions. The chimney and flue pipes intended for use with STANLEY CAST IRON PIPES AND BENDS ARE this appliance should be mechanically robust, HIGHLY RECOMMENDED FOR INTERIOR USE. resistant to internal and external corrosion, non- (see fig. -
Page 10: Down Draughts
DOWN DRAUGHTS condition, and dimensions are acceptable. Flues that have proved to be unsatisfactory, particularly However well designed, constructed and positioned, with regard to down draught, must not be considered the satisfactory performance of the flue can be for this appliance until they have been examined and adversely affected by down draught caused by any faults corrected. -
Page 11: Ventilation And Combustion Air Requirements
secured and an approved low resistance terminal possibility of spillage of products of combustion from used at the top. the appliance/flue while the fan is in operation. Refer B.S. 5440 Part 2 & I.S. 813 and the Gas It is essential that every flue system be inspected Safety (Installation &... -
Page 12: Clearance To Combustibles
10mm (3/8”) gap between the hob and adjacent units, this gap can be masked by fitting a filler strip up to the Stanley leaving a 5mm gap (see fig. 12 & 13). Leave minimum 52mm (2”) at rear of cooker to a combustible material (see fig. -
Page 13: Gas Connection
A shut off valve must be fitted as close as possible Where the flue passes through a combustible to the cooker and should be accessible at all times. material a twin wall solid packed insulated chimney A combined valve and elbow fitting is supplied with connector must be used and must come flush with the appliance, located in the oven package. -
Page 14: Water Pipe Fittings
2 STOREY HOUSE FULLY PUMPED WATER PIPE FITTINGS USING MOTORISED VALVES Materials used for installation work should be Fig.18 resistant, sound and should conform to the current editions of the following or their equivalent. 1.1 Ferrous Materials BS 4127 Stainless steel tubes. BS 1387 Steel tubes. -
Page 15: Safety Valve
BUNGALOW: FULLY Fig.20 2 STOREY HOUSE: FULLY PUMPED SEALED SYSTEM PUMPED SEALED SYSTEM Fig.21 DONARD COOKER DONARD COOKER SAFETY VALVE A non-adjustable 3 bar safety valve must be fitted to the primary flow pipe adjacent to boiler connection ensuring that any discharge will not create a hazard to occupants or cause damage to electrical components or property. -
Page 16: By Pass Loop
INTERLINK SYSTEM Fig. 23 Fig.24 BY-PASS LOOP A 15mm system by-pass must be fitted not less than 1.5 meters (4.9ft) from the cooker to allow correct water circulation for the pump and to prevent condensation forming in the boiler. This should be balanced. A heat sink radiator must be installed in addition to the By- Pass Loop (See Fig.24 &... -
Page 17: Provision For Filling Sealed Systems
PROVISION FOR FILLING SEALED SYSTEM Fig.26 WATER CIRCUIT TEMPERATURE NOTE: Both thermostats must be connected to make on temperature rise. The return water temperature must be maintained at not less than 50°C so as to avoid condensation on Fig.27 the boiler and return piping. Fitting of a by-pass loop, and a pipe thermostat to the flow pipe and wiring it into the pump control will ensure rapid circulation of the hot water to avoid premature... -
Page 18: General Maintenance
12. Complete the start sequence to lock-out the appliance, it is recommended that it is checked observing the correct operating functions. and serviced by an Authorised Stanley Service 13. Pre-purge time to run on for 30 seconds Engineer at least once a year. -
Page 19: Operation
OPERATION CONTROL PANELS The red light comes on when the burner goes to lock-out. (See service manual). The control panel consists of: The high limit thermostat button will pop out when Two thermostats. the thermostat settings are exceeded. One limit stat reset button. (see fig. -
Page 20: Ovens
OVENS HOTPLATE INSULATING COVERS The MAIN OVEN is heated on all four faces and it The insulating covers retain most of the heat that can be used for baking or roasting on Setting C, would otherwise be radiated into the kitchen. They Oven Mode. -
Page 21: Opening Cooker Door
APPLIANCE. General cleaning must be carried out when the cooker is cool. Stanley cookers are finished in a high gloss vitreous enamel. To keep the enamel in the best condition observe the following tips: 1. Wipe over daily with a soapy damp cloth, followed by a polish with a clean dry duster. -
Page 22: Mild Steel
HOTPLATE 5. Use only products recommended by the Vitreous Enamel Association, these products The hot plate may be cleaned by using a small carry the Vitramel label. amount of paraffin oil or fine steel wool to remove rust or cooking stains, dry off with a lint-free cloth and apply a light coat of cooking oil to preserve the ASSOCIATION finish. -
Page 23: Chimney Cleaning
4. Slacken the unions on both sides of the base WARNING: IF YOU SMELL GAS: frame and disconnect the tube from the air Do not light any appliance. pressure switch. Do not touch any electrical switch. 5. Remove the screws on the retaining plate and Do not use any phone in the building. -
Page 26: Trouble Shooting Guide
TROUBLE SHOOTING GUIDE Fault and Control Programme Indication 3. Check that the start gas valve is energised and is opening during safety time. The position of the cam can be read through the sight glass on the control box. This indicates the 4. - Page 27 Waterford Stanley Bilberry, Waterford, Ireland. Telephone: (051) 302300 Facsimile: (051) 302375 Rev: 003 DP 020820...