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MPC080VG (A283), MPC060VG (A372), MTR005-F (C902), MTR007-F (C903)
SECTION
FRAME............................................................................................................................
AC MOTOR REPAIR * (WITH EPAS).............................................................................
A/C MOTOR REPAIR S/N A474N03000L=> S/N A497N030000L=> S/N
D801N02161L=> S/N E826N01917L=>.....................................................................
MASTER DRIVE UNIT * (WITH EPAS)..........................................................................
MASTER DRIVE UNIT S/N D801N03000L=> S/N A474N03000L=> S/N
A497N030000L=> S/N E826N03000L=>...................................................................
STEERING MECHANISM...............................................................................................
BRAKES.........................................................................................................................
WALKIE HYDRAULIC SYSTEM.....................................................................................
USER INTERFACE SUPERVISOR FUNCTIONS...........................................................
USER INTERFACE SERVICE TECHNICIAN.................................................................
ELECTRICAL SYSTEM..................................................................................................
INDUSTRIAL BATTERY.................................................................................................
LIFTING MECHANISM...................................................................................................
METRIC AND INCH (SAE) FASTENERS.......................................................................
CAPACITIES AND SPECIFICATIONS...........................................................................
DIAGRAMS.....................................................................................................................
PERIODIC MAINTENANCE............................................................................................
CONTROLLER DIAGNOSTICS......................................................................................
SERVICE MANUAL CONTENTS
8KHD (A283), 6KHD (A372), 10K (C902), 15K (C903)
PART NO. 550090933 (09/14)
PART
YRM
NUMBER
NUMBER
550090934
0100 YRM 1580
524274699
0620 YRM 1283
550073166
0620 YRM 1621
524164715
0630 YRM 0961
550073167
0630 YRM 1609
550090937
1600 YRM 1627
550090938
1800 YRM 1628
550090939
1900 YRM 1629
550090940
2200 YRM 1630
550090441
2200 YRM 1631
550090942
2200 YRM 1632
524158040
2240 YRM 0001
550090943
4000 YRM 1589
524150797
8000 YRM 0231
550090944
8000 YRM 1633
550090222
8000 YRM 1634
550090223
8000 YRM 1635
550090945
9000 YRM 1657
REV
DATE
10/13
10/13
02/14
10/13
06/14
10/13
10/13
10/13
07/14
07/14
10/13
09/14
10/13
10/13
10/13
10/13
10/13
11/13
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Table of Contents
Related Manuals for Yale MPC080-VG
Summary of Contents for Yale MPC080-VG
- Page 1 MPC080VG (A283), MPC060VG (A372), MTR005-F (C902), MTR007-F (C903) SERVICE MANUAL CONTENTS PART SECTION NUMBER NUMBER DATE FRAME..........................550090934 0100 YRM 1580 10/13 AC MOTOR REPAIR * (WITH EPAS)................524274699 0620 YRM 1283 10/13 A/C MOTOR REPAIR S/N A474N03000L=> S/N A497N030000L=> S/N D801N02161L=>...
- Page 2 Maintenance FRAME MPC080-VG [A283]; MPC060-VG [A372]; MTR005-F [C902]; MTR007-F [C903] PART NO. 550090934 0100 YRM 1580...
- Page 3 • Keep the tools clean and in good condition. • Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to re- move parts.
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Page 4: Table Of Contents
FRAME Table of Contents TABLE OF CONTENTS General ..................................1 Description ................................1 Features ................................4 MPC060-VG and MPC080-VG......................... 4 MTR005-F and MTR007-F..........................4 Covers .................................. 4 Special Precautions ..............................4 Frame Separation and Assembly ..........................4 MPC060-VG and MPC080-VG..........................4 Frame Separation ............................4 Painting Instructions .............................. -
Page 6: General
YRM sections. MTR005-F and MTR007-F trucks have a single-frame weldment composed of the operator's compartment, MPC060-VG and MPC080-VG trucks have a main battery compartment, and master drive unit (MDU) frame weldment and a fork frame weldment. The main compartment. - Page 7 General 0100 YRM 1580 1. MAIN FRAME WELDMENT 2. FORK FRAME WELDMENT Figure 1. Frame Weldments (MPC060/080-VG)
- Page 8 0100 YRM 1580 General Figure 2. Frame Weldment (MTR005/007-F)
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Page 9: Features
MPC060-VG and MPC080-VG The drive unit compartment is concealed behind a contoured, front cover which fits securely around the The MPC060-VG and MPC080-VG frames have drive unit and steer support to the frame. A lower mounts for: cover fits around the base of the drive unit platform and is secured in place with three screws after the •... -
Page 10: Painting Instructions
3. Carefully hold the label in the correct position ® See your Yale lift truck dealer to make sure the above the surface. Put the label in the correct po- nameplate information is correct and complete before sition on the surface. - Page 11 Label Replacement 0100 YRM 1580 Figure 3. Labels and Decals Location on MTR005-F, MTR007-F, MPC060-VG, and MPC080-VG...
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Page 12: Battery Compartment
0100 YRM 1580 Battery Compartment Legend for Figure 3 1. LABEL - YALE 9. STRAP 2. LABEL - PATENTS AND TRADEMARKS 10. LABEL - WARNING/OPERATION 3. LABEL - MANUFACTURER 11. DECAL - NO STEP 4. LABEL - FAST SPEED 12. UL INSPECTION PLATE 5. - Page 13 NOTES...
- Page 14 Maintenance AC MOTOR REPAIR * (WITH EPAS) MPE060-VG [A292/B292*]; MPE080-VG [A287/B287*]; MPE080-F [B890]; MPE060-F [B896/C896]; MTR005-F [B902]; MTR007-F [B903]; MPC060-F [B904]; MPC080-F [B905]; MTR005-F, MTR007-F [C902] PART NO. 524274699 0620 YRM 1283...
- Page 15 • Keep the tools clean and in good condition. • Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to re- move parts.
- Page 16 Inspect .................................. 7 Assemble ................................7 Install ..................................8 Troubleshooting ..............................10 This section is for the following models: (MPE060-VG) [A292/B292*]; (MPE080-VG) [A287/B287*]; (MPE080-F) [B890]; (MPE060-F) [B896/C896]; (MTR005-F) [B902]; (MTR007-F) [B903]; (MPC060-F) [B904]; (MPC080-F) [B905]; (MTR005-F, MTR007-F) [C902] ©2013 Yale Materials Handling Corp.
- Page 17 Thank you very much for your reading. Please click here and go back to the website. Then, download the complete manual instantly. No waiting.
- Page 18 0620 YRM 1283 General General ACCESSING THE DRIVE UNIT This section contains repair and maintenance COMPARTMENT procedures for the AC traction motor. Additional information concerning the traction motor may be MPE060/080-F, MPE060-VG, and MPE080-VG included in other sections when the information is more closely related to other systems.
- Page 19 General 0620 YRM 1283 To install the drive unit cover, make sure the floor mat is pulled away from the drive unit and place the bottom of the drive unit cover onto the operator platform and position the lower edges partially into the lower retaining clips.