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Vermont Castings Dutchwest Small 2460 Service Procedure

Vermont Castings Dutchwest Small 2460 Service Procedure

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Dutchwest Convection 90 - 94 Service Procedure
Damper Rod Replacement
For 8 months prior to February of 1994, the '93 series was made with a threaded rod
installed in a threaded hole in the inner top as per earlier models made from 1990 - 1993. In
February of 1994, the thread system that had a tendency to jam was updated to the current
system with no threads. These instructions show you how to replace the old damper with the
new system.
Models affected: Small 2460 & 2181; Large 2461 & 2183; Extra-Large 2462 & 2184
Please read these instructions carefully before beginning the installation.
PARTS NEEDED:
• Damper Rod; (Small – 7001154, Large - 7001131, or Extra-Large – 7001160)
• 5/8" i.d. washer (1202561)
• 5/8" retaining ring (1203058)
TOOLS:
• 7/16" socket or open-end wrench
• Needle nose pliers
• 1/8" Allen wrench
Fig. 3 Remove the top
PROCEDURE:
1. Evenly loosen and then remove all four bolts that secure
the top plate to the sides of the stove (Fig. 3).
2. Remove the top plate. Carefully remove the refractory package from within the inner top.
Leave the catalytic element in place, but take care not to damage it (Fig.4).
3. Remove both the nut and bolt (a) that secure the damper adjuster to the damper using a
7/16" socket or open-end wrench. The nut must be reached from inside the stove.
Also, remove the two damper tab bolts and damper tabs
(b), Fig 5. Remove the damper.
Fig. 4 Remove Refractory
Fig. 3 Remove the Top
Fig. 5 Remove Damper

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Summary of Contents for Vermont Castings Dutchwest Small 2460

  • Page 1 Dutchwest Convection 90 - 94 Service Procedure Damper Rod Replacement For 8 months prior to February of 1994, the ’93 series was made with a threaded rod installed in a threaded hole in the inner top as per earlier models made from 1990 - 1993. In February of 1994, the thread system that had a tendency to jam was updated to the current system with no threads.
  • Page 2 4. Rotate the damper crank forward and flip the adjuster plate upside-down, (you will see #950 cast into the plate) (Fig. 6). Slide the adjuster plate over to the left end of the crank. Fig. 6 5. Disconnect the old damper rod from the crank by rotating both the crank and the adjuster as a unit in a counter-clockwise direction (facing the left end of the stove).
  • Page 3 8. Push the washer against the stove wall and use needle nose pliers to insert the retaining clip onto the groove in the rod to lock the rod in place (Fig. 9 previous page). NOTE: This is a good time to check the condition of the damper gasket and replace it, if necessary.

This manual is also suitable for:

Dutchwest small 2181Dutchwest large 2461Dutchwest large 2183Dutchwest extra-large 2462Dutchwest extra-large 2184