Panasonic TH-55DX650R Service Manual
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Panasonic TH-55DX650R Service Manual

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TH-55DX650R
Model No.
Chassis:
KM30
Destination:
R : Iran
ORDER NO. MTV1612096CE
LED TV
© Panasonic Corporation 2016.

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Summary of Contents for Panasonic TH-55DX650R

  • Page 1 ORDER NO. MTV1612096CE LED TV TH-55DX650R Model No. Chassis: KM30 Destination: R : Iran © Panasonic Corporation 2016.

  • Page 2: Table Of Contents

    TH-55DX650R TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 11 Schematic Diagram -------------------------------------------- 33 1.1. General Guidelines ----------------------------------------3 12 Printed Circuit Board------------------------------------------ 34 1.1.1. Leakage Current Cold Check ----------------------3 13 Exploded View and Replacement Parts List----------- 35 1.1.2. Leakage Current Hot Check (See Figure 1.) -----3 2 Warning --------------------------------------------------------------4 2.1.

  • Page 3: Safety Precautions

    TH-55DX650R 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-55DX650R 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-55DX650R 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

  • Page 6: Service Navigation

    TH-55DX650R 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD Main(MTK IC) Repairable P BOARD Power Supply, Switch Repairable K BOARD LED/ RM/ CATS Repairable...

  • Page 7: Specifications

    TH-55DX650R 4 Specifications Dimensions (W × H × D) 1 244 mm × 776 mm × 364 mm (With Pedestal) 1 244 mm × 723 mm × 69 mm (TV only) Mass 20.0 Net (With Pedestal) 18.0 Net (TV only)
  • Page 8 TH-55DX650R Operating Conditions Temperature : 0°C - 40°C Humidity : 20 % - 80 % RH (non-condensing) Built-in wireless LAN Standard compliance and Frequency range IEEE802.11a/n 5.15 GHz -5.35 GHz, 5.47 GHz -5.85 GHz IEEE802.11b/g/n 2.400 GHz -2.4835 GHz Security...

  • Page 9: Cs Maintenance Menu

    TH-55DX650R 5 CS Maintenance Menu 5.1. How to enter into CS Maintenance Menu 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [ RED ] button of the remote control three times within 2 seconds.

  • Page 10: Edid Clock

    TH-55DX650R 5.3. EDID Clock 1. Select [EDID CLK] in CS Maintenance Menu. 2. Press [OK] button or Cursor key [Right] on the remote control. Exit: Press the [Exit] button or the [Return] button on the remote control. 5.4. USB HDD Drive Check 1.

  • Page 11: White Balance Adjustment

    TH-55DX650R 5.5. White Balance Adjustment After LCD PANEL or A-Board is replaced and repaired, perform [White balance adjustment] in case of necessity for test / check ([White balance adjustment] is not required basically). 1. Select [W/B ADJ] in CS Maintenance Menu.

  • Page 12: System Information

    TH-55DX650R 5.6. System Information 5.6.1. How to access 1. While pressing [MENU] button on the remote control. 2. To select [? Help] and then to select [System Information]. Example: System Information SW version 3001-10000-abcde 3001 Peaks SW 10000 GenX Main...

  • Page 13: Hotel Mode

    TH-55DX650R 5.7. Hotel mode 5.7.1. Purpose 5.7.4. Explain the Hotel mode setup menu Restrict a function for hotels. 5.7.2. Access command to the Hotel Item Function Hotel Mode Select hotel mode On/Off mode setup menu Initial INPUT Select input signal modes.

  • Page 14: Data Copy By Usb Memory

    TH-55DX650R 5.8. Data Copy by USB Memory Note: SD card can not be used for Data Copy. 5.8.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to USB Memory and then copy to new A-board.

  • Page 15: Data Copy From Tv Set To Usb Memory

    TH-55DX650R 5.8.3. Data copy from TV set to USB Memory 1. Turn on the TV set. 2. Insert USB Memory with a startup file (pwd file) to USB terminal. On-screen Display will be appeared according to the startup file automatically.

  • Page 16: Data Copy From Usb Memory To Tv Set

    TH-55DX650R 5.8.4. Data copy from USB Memory to TV set 1. Turn on the TV set. 2. Insert USB Memory with Data to USB terminal. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control.

  • Page 17: Troubleshooting Guide

    TH-55DX650R 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.1.1. Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [BLUE] button on the remote control for more than 3 seconds.

  • Page 18: Power Led Blinking Timing Chart

    TH-55DX650R 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.

  • Page 19: Disassembly And Assembly Instructions

    TH-55DX650R 7 Disassembly and Assembly Instructions 7.1. Bottom Mtg 1. Fix PCB barrier. 2. Fix Bottom mtg. Description Remarks P-PCB_BARRIER BOTTOM_METAL LCD_PANEL...

  • Page 20: Vesa & Led Panel

    TH-55DX650R 7.2. VESA & LED Panel 1. Fix vesa metal, LED PANEL. Description Remarks VESA_METAL LED_PANEL LED_PANEL_CASE K-BOARD...

  • Page 21: Pcb Install

    TH-55DX650R 7.3. PCB Install 1. Fix All PCB. Description Remarks SIDE_AV_BRACKET BOTTOM_AV_BRACKET...

  • Page 22: Key Btn & Speaker

    TH-55DX650R 7.4. Key Btn & Speaker 1. Fix Key Button Bracket. 2. Fix speaker bracket & speaker L & R. Description Remarks KEY_BUTTON_BRACKET SP_BRACKET_LOWER_L SP_BRACKET_LOWER_R SPEAKER_L/R SCREW(SP2) 6±1kgf.cm...

  • Page 23: Wifi Installation

    TH-55DX650R 7.5. WiFi Installation 1. Fix Wifi bracket. Description Remarks WIFI_BRACKET WIFI_MODULE...

  • Page 24: Screw Fixing

    TH-55DX650R 7.6. Screw Fixing 1. Fix screw follow below specification. Description Remarks SCREW(P7/A5/WF1/SP4/VESA4/BMT4) 6±1kgf.cm...

  • Page 25: Bottom

    TH-55DX650R 7.7. Bottom Back Cover 1. Fix Bottom back cover & screw. Description Remarks BOTTOM_BACK_COVER FELT(T0.35*W8*L680)

  • Page 26: Back Cover Installation

    TH-55DX650R 7.8. Back Cover Installation 1. Install Back cover and fix with screw. Description Remarks SCREW(BC25) 6±1 Kgf.cm SCREW(BC6) 6±1 Kgf.cm BACK_COVER...

  • Page 27: Measurements And Adjustments

    TH-55DX650R 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Checked Name Test Point Specification In/Out Target Board Suffix PNL12V TP4059 12V ± 1.2V...

  • Page 28: Block Diagram

    TH-55DX650R 9 Block Diagram S15.7 15.7 < ODU < ODU_ON ODU_ON > ODU > ODU_DE ODU_DET Only Only for Central Americ rica (W) Only for Central America (W) model (W) model S15. S15.7 15.7 NON USED NON USED BE-IIC BE-IIC LNB1 S3.3/...

  • Page 29: Wiring Connection Diagram

    TH-55DX650R 10 Wiring Connection Diagram 10.1. Wire Dressing -1 1. Do wire dressing follow below spec. (stick PET tape as shown). 2. Stick tapes and rub evently at lease twice. Description Remarks PET_TAPE 0.90 60mm × 15 PET+AL(W10*L80) 0.08 80mm × 1...
  • Page 30 TH-55DX650R...
  • Page 31 TH-55DX650R...

  • Page 32: Wire Dressing -2

    TH-55DX650R 10.2. Wire Dressing -2 Description Remarks AL_TAPE...

  • Page 33: Schematic Diagram

    Model No. : TH-55DX650R P-Board (1/3)

  • Page 34: Printed Circuit Board

    Model No. : TH-55DX650R P-Board (2/3)

  • Page 35: Exploded View And Replacement Parts List

    Model No. : TH-55DX650R P-Board (3/3)
  • Page 36 Model No. : TH-55DX650R A-Board (1/18)
  • Page 37 Model No. : TH-55DX650R A-Board (2/18)
  • Page 38 Model No. : TH-55DX650R A-Board (3/18)
  • Page 39 Model No. : TH-55DX650R A-Board (4/18)
  • Page 40 Model No. : TH-55DX650R A-Board (5/18)
  • Page 41 Model No. : TH-55DX650R A-Board (6/18)
  • Page 42 Model No. : TH-55DX650R A-Board (7/18)
  • Page 43 Model No. : TH-55DX650R A-Board (8/18)
  • Page 44 Model No. : TH-55DX650R A-Board (9/18)
  • Page 45 Model No. : TH-55DX650R A-Board (10/18)
  • Page 46 Model No. : TH-55DX650R A-Board (11/18)
  • Page 47 Model No. : TH-55DX650R A-Board (12/18)
  • Page 48 Model No. : TH-55DX650R A-Board (13/18)
  • Page 49 Model No. : TH-55DX650R A-Board (14/18)
  • Page 50 Model No. : TH-55DX650R A-Board (15/18)
  • Page 51 Model No. : TH-55DX650R A-Board (16/18)
  • Page 52 Model No. : TH-55DX650R A-Board (17/18)
  • Page 53 Model No. : TH-55DX650R A-Board (18/18)
  • Page 54 Model No. : TH-55DX650R K-Board...
  • Page 55 Model No. : TH-55DX650R P-Board (Foil Side)
  • Page 56 Model No. : TH-55DX650R P-Board (Component Side)
  • Page 57 Model No. : TH-55DX650R A-Board (Foil Side)
  • Page 58 Model No. : TH-55DX650R A-Board (Component Side)
  • Page 59 Model No. : TH-55DX650R K-Board...
  • Page 60 Model No. : TH-55DX650R Parts Location...
  • Page 61 Model No. : TH-55DX650R Packing Exploded View 1...
  • Page 62 Model No. : TH-55DX650R Packing Exploded View 2...
  • Page 63 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks A02A K1KY16BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0387 CONNECTOR A16A K1MY51B00007 CONNECTOR C2000 F1G1H102A830 C 1000PF, 50V C2001 F1G1E103A144 C 0.01UF, 25V C2002 F1G1E103A144 C 0.01UF, 25V...
  • Page 64 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C3817 F1H1E104A161 C 0.1UF, 25V C3818 F1H1E104A161 C 0.1UF, 25V C4050 F1G1C104A146 C 0.1UF, 16V C4051 F1G1C104A146 C 0.1UF, 16V C4052 F1G1C104A146 C 0.1UF, 16V...
  • Page 65 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5262 F1H1E104A161 C 0.1UF, 25V C5263 F1G1E103A144 C 0.01UF, 25V C5264 F1G1H472A830 C 4700PF, 50V C5265 F1G1H681A571 C 680PF, 50V C5266 F1G1C104A146 C 0.1UF, 16V...
  • Page 66 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7212 F1J1H223A900 C 0.022UF, 50V C7213 F2A2W6800013 C 68UF, 450V C7214 F1J1H103A900 C 0.01UF, 50V C7215 F2A2W6800013 C 68UF, 450V C7217 F1A3A221A078 C 220PF, 1KV...
  • Page 67 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7827 F1J1H222A900 C 2200PF, 50V C7828 F1J1H222A900 C 2200PF, 50V C7838 F1J1E105A287 C 1UF, 25V C7839 F1J1H102A909 C 1000PF, 50V C7850 F1H1H101B052 C 100PF, 50V...
  • Page 68 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8061 F1J0G2260001 C 22UF, 4V C8062 F1J0G2260001 C 22UF, 4V C8100 F1G1H222A946 C 2200PF, 50V C8101 F1G1C104A146 C 0.1UF, 16V C8102 F1K1E106A167 C 10UF, 25V...
  • Page 69 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8240 F1G1C104A146 C 0.1UF, 16V C8241 F1G1C104A146 C 0.1UF, 16V C8242 F1G1C104A146 C 0.1UF, 16V C8243 F1G1C104A146 C 0.1UF, 16V C8244 F1G1C104A146 C 0.1UF, 16V...
  • Page 70 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8710 F1G1C104A146 C 0.1UF, 16V C8712 F1G1C104A146 C 0.1UF, 16V C8713 F1G1C104A146 C 0.1UF, 16V C8714 F1J1A106A043 C 10UF, 10V C8715 F1G1C104A146 C 0.1UF, 16V...
  • Page 71 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D7320 B0BC015A0655 DIODE D7401 B0ACCD000008 DIODE D7403 B0FBCN000017 DIODE D7404 B0ACCD000008 DIODE D7405 DA2J10100L DIODE D7409 B0ACCD000008 DIODE D7411 B0ACCD000008 DIODE D7412 B0JBSL000047...
  • Page 72 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks IC8601 C0DBGYY00887 IC8702 C0DBZYY00723 IC8703 C0DBZYY00723 IC8706 C0DBZYY00764 IC8920 TVRU145 ROM VERSION ASSY D0GDR00J0004 M 0 OHM, J, 1/8W JA103 D0GFR00J0005 M 0 OHM, J, 1/3W...
  • Page 73 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K2AAYA000005 AC INLET K1KY20BA0491 CONNECTOR K1KY09BA0385 CONNECTOR K1KY08BA0385 CONNECTOR PA7406 ERBRE1R00V FUSE PC7301 B3PAA0000704 PHOTO COUPLERS PC7302 B3PAA0000704 PHOTO COUPLERS PC7303 B3PAA0000707 PHOTO COUPLER...
  • Page 74 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R0939 D0GAR00JA039 M 0 OHM, 1/16W R0940 D0GA473JA039 M 47K OHM, J, 1/16W R0941 D0GA473JA039 M 47K OHM, J, 1/16W R0942 D0GAR00JA039 M 0 OHM, 1/16W...
  • Page 75 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R3805 D0GA103JA039 M 10K OHM, J, 1/16W R3806 D0GA103JA039 M 10K OHM, J, 1/16W R3807 D0GA102JA039 M 1K OHM, J, 1/16W R3808 D0GA473JA039...
  • Page 76 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4603 D0GA680JA039 M 68 OHM, J, 1/16W R4604 D0GA680JA039 M 68 OHM, J, 1/16W R4605 D0GA680JA039 M 68 OHM, J, 1/16W R4606 D0GA680JA039...
  • Page 77 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R5946 D0GA103JA039 M 10K OHM, J, 1/16W R6412 D0GA473JA039 M 47K OHM, J, 1/16W R6700 D0GA221JA039 M 220 OHM, J, 1/16W R6701 D0GA221JA039...
  • Page 78 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7305 D0GF430JA047 M 43 OHM, J, 1/4W R7306 D0GD222JA052 M 2.2K OHM, J, 1/8W R7307 D0GD562JA052 M 5.6K OHM, J, 1/8W R7308 D0GD222JA052 M 2.2K OHM, J, 1/8W...
  • Page 79 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7487 D1BB3602A073 M 36K OHM, F, 1/10W R7492 D0GD243JA052 M 24K OHM, J, 1/8W R7495 D0GB100JA065 M 10 OHM, J, 1/10W R7801 ERG2SJ103V...
  • Page 80 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7908 ERG2SJ103V M 10K OHM, J, 2W R7909 ERG2SJ103V M 10K OHM, J, 2W R7910 ERG2SJ103V M 10K OHM, J, 2W R8007 D0GAR00JA039...
  • Page 81 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8714 D1BA2872A023 M 28.7K OHM, F, 1/16W R8715 D0GA272JA039 M 2.7K OHM, J, 1/16W R8717 D0GA103JA039 M 10K OHM, J, 1/16W R8718 D0GA103JA039...
  • Page 82 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8948 D0GA103JA039 M 10K OHM, J, 1/16W R8949 D0GA103JA039 M 10K OHM, J, 1/16W R8950 D0GA473JA039 M 47K OHM, J, 1/16W R8951 D0GA473JA039...
  • Page 83 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks ZA0329 K4AD01D00012 TERMINAL ZA0330 K4AD01D00012 TERMINAL ZA0332 K4AD01D00012 TERMINAL ZA0333 K4AD01D00012 TERMINAL ZA0334 K4AD01D00012 TERMINAL ZA0335 K4AD01D00012 TERMINAL ZA0336 K4AD01D00012 TERMINAL ZA0339 K4AD01D00012...
  • Page 84 Model No. : TH-55DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1HY05YY0242 WIFI USB CABLE K2CQ2YY00138 AC CORD L0EYAA000086 SPEAKER N2QAYB000934 REMOTE TRANSMITTER N5HBZ0000120 WIFI_MODULE Kit Includes All Brackets and TBL5ZX09041A STAND_METAL KIT_ASSY Screws...

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