New Holland B110 TIER 3 Repair Manual
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New Holland B110 TIER 3 Repair Manual

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REPAIR
MANUAL
87643850 NA
Issued 03-2007
LOADER BACKHOE
B110
B115
TIER 3
www.newhollandconstruction.com

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  • Page 1 LOADER BACKHOE B110 B115 TIER 3 REPAIR MANUAL 87643850 NA Issued 03-2007 www.newhollandconstruction.com...
  • Page 2 REPAIR MANUAL BACKHOE LOADER B110 B115 TIER 3 Bur • Issued 03-2007 Printed in U.S.A. • Book/Form Number 87643850 NA Copyright © 2007. CNH America, LLC. All Rights Reserved. Find manuals at https://best-manuals.com...
  • Page 3 CNH America LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold. All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition.
  • Page 4 TO READER This manual has been printed for a kilful engineer CNH AMERICA LLC to supply necessary technical information to carry 245 E North Avenue out service operations on this machine. Carol Stream, II 60188 U.S.A. Read carefully this manual to collect correct infor- mation relevant to repair procedures.
  • Page 5 AVOID ACCIDENTS The majority of accidents and injuries which occur in industry, on the farm, at home or on the road, are caused by the failure of some individual to follow simple and fundamental safety rules or precautions. For this reason MOST ACCIDENTS CAN BE PREVENTED by recognizing the real cause and taking the necessary precautions, before the accident occurs.
  • Page 6 LOADER BACKHOE MODELS The complete range of Loader Backhoe models described in this manual are identified below: B110 B115 Powershift Powershuttle Rops Pilot control Mechanical control Engine 82 kW - 110 HP model F4HE9484C*J102 Engine 82 kW - 110 HP model F4HE9484C*J103 Long dipper Find manuals at https://best-manuals.com...
  • Page 7 Find manuals at https://best-manuals.com...

  • Page 8: Table Of Contents

    INDEX SECTION 00 - SAFETY PRECAUTIONS SECTION 01 - MAINTENANCE SECTION 02 - TECHNICAL SPECIFICATIONS 1. LOADER BACKHOE MODELS ........................3 2. IDENTIFICATION OF MAIN COMPONENTS....................4 3. TECHNICAL SPECIFICATIONS........................5 4. LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE ..............8 5. BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE ............10 6.
  • Page 9 1.13 SPECIAL TOOLS..........................93 2. POWERSHIFT TRANSMISSION “DANA T16000” ..................94 2.1 TECHNICAL SPECIFICATIONS......................94 2.2 TRANSMISSION CONTROLS......................95 2.3 LUBRICATION ........................... 105 2.4 PRESSURE SPECIFICATIONS AND CHECK POINTS..............106 2.5 TRANSMISSION COOLER........................ 108 2.6 TRANSMISSION HYDRAULIC DIAGRAM ..................109 2.7 OPERATION ............................
  • Page 10 3. BRAKE MASTER CYLINDERS ........................8 3.1 BRAKE RESERVOIR........................... 13 3.2 BRAKE BLEEDING PROCEDURE...................... 13 SECTION 35 - HYDRAULIC SYSTEM 1. HYDRAULIC DIAGRAMS ..........................3 1.1 HYDRAULIC DIAGRAM - 2WS MECHANICAL MODELS..............3 1.2 HYDRAULIC DIAGRAM - 2WS PILOT MODELS.................. 5 1.3 HYDRAULIC DIAGRAM - 4WS MECHANICAL MODELS..............
  • Page 11 SECTION 39 - CHASSIS 1. DESCRIPTION AND OPERATION....................... 3 2. REMOVAL AND INSTALLATION COMPONENTS..................4 2.1 COMPONENTS WITHIN THE CHASSIS....................4 2.2 COMPONENTS BELOW THE CHASSIS ....................5 2.3 COMPONENTS ATTACHED OUTSIDE THE CHASSIS ............... 7 2.4 COMPONENTS ATTACHED ABOVE THE CHASSIS................8 2.5 TIGHTENING TORQUES ........................
  • Page 12 4. DIAGNOSTICS DISPLAY ........................... 77 4.1 SYMBOL .............................. 78 4.2 SETUP MENU ............................. 79 4.3 PROCEDURE ABOUT SELF TEST ....................81 4.4 ON BOARD ERROR CODE RETRIEVAL ................... 82 4.5 BACKLIGHTING AND DIMMING......................83 4.6 WORK HOURS............................ 84 4.7 FUNCTIONAL DESCRIPTION ......................85 4.8 MAINTENANCE...........................
  • Page 13 8.24 BACKHOE............................156 8.25 REVERSING BUZZER........................160 8.26 FUEL LEVEL SENDER........................160 SECTION 82 - LOADER 1. LOADER ATTACHMENT CONTROLS ......................4 2. LOADER BUCKET SELF LEVELING ......................7 3. LOADER ATTACHMENT SAFETY STRUT ....................10 4. LOADER BUCKET REMOVAL ........................12 5.
  • Page 14 SECTIONS INDEX Where disassembly of a specific component is required refer to the relevant repair manual section. SECTION 17: TORQUE CONVERTER SECTION 21: TRANSMISSION SECTION 25: FRONT AXLE SECTION 27: REAR AXLE SECTION 33: BRAKE SYSTEM SECTION 35: HYDRAULIC SYSTEM SECTION 39: CHASSIS SECTION 41: STEERING SYSTEM SECTION 50: CAB HEATING AND AIR CONDITIONING...

  • Page 16: Section 00 - Safety Precautions

    B110 B115 SECTION 00 - SAFETY PRECAUTIONS...
  • Page 17 SECTION 00 - SAFETY PRECAUTIONS...
  • Page 18 SECTION 00 - SAFETY PRECAUTIONS PERSONAL SAFETY Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION”, “WARN- ING”, and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them. CAUTION THE WORD “CAUTION”...
  • Page 19 SECTION 00 - SAFETY PRECAUTIONS SAFETY RULES Z Carefully follow specified repair and maintenance Z For electrical heaters, battery-chargers and similar procedures. equipment use exclusive auxiliary power supplies Z Do not wear rings, wristwatches, jewels, unbut- with a efficient ground to avoid electrical shock toned or flapping clothing such as ties, torn hazard.
  • Page 20 SECTION 00 - SAFETY PRECAUTIONS Z Whenever there is the possibility of being reached dental explosion hazard due to build-up of gasses by ejected metal parts or similar, use protection relieved during charging. eye mask or goggles with side guards, helmets, Z Always disconnect the batteries before performing special footwear and heavy gloves.
  • Page 21 SECTION 00 - SAFETY PRECAUTIONS IMPORTANT ECOLOGICAL CONSIDERATIONS The following are recommendations which may be of assistance: Z Become acquainted with and ensure that you un- derstand the relative legislation applicable to your country. Z Where no legislation exists, obtain information from suppliers of oils, fuels, antifreeze, cleaning agents, etc., with regard to their effect on man and nature and how to safely store, use and dispose of...

  • Page 22: Section 01 - Maintenance

    B110 B115 SECTION 01 - MAINTENANCE...
  • Page 23 SECTION 01 - MAINTENANCE...
  • Page 24 SECTION 01 - MAINTENANCE All maintenance and repair operations described in Ballooning of the hose indicates an internal leakage this manual should be carried out exclusively by au- due to structural failure. This condition rapidly dete- thorized workshops. All instructions detailed should riorates and total hose failure soon occurs.
  • Page 25 SECTION 01 - MAINTENANCE Z place the sealing lip towards the fluid. In case of a NOTE: a torque wrench is necessary to properly hydrodynamic lip, consider the shaft rotation direc- torque hardware. tion and orient grooves in order that they deviate the fluid towards the inner side of the seal;...
  • Page 26 SECTION 01 - MAINTENANCE O-RING FLAT FACE SEAL FITTING O-RING FLAT SEAL FITTING TORQUE VALUES Nominal Swivel nut torque Thread size Dash size (inch) O.D. (inch) Tube (mm) lbf·ft 0.250 6.35 9/16-18 0.375 9.52 11/16-16 0.500 12.70 13/16-16 0.625 15.88 1-14 0.750 19.05...
  • Page 27 SECTION 01 - MAINTENANCE SEALANTS Description P/N CNH Typical Applications General locking and sealing of metallic threads-medium strength. THREAD LOCK Oil tolerant. 82995773 AND SEAL 24 ml Resists vibration, seals against corrosion and leakage. Can be dismantled with standard tools. General purpose instant non drip gel adhesive Ideal for repair of cab trim, mats, external trim etc.
  • Page 28 SECTION 01 - MAINTENANCE MISCELLANEOUS Description P/N CNH Typical Applications Spray on fast action foaming gasket remover. Removes old heat hardened gasket residue without GASKET damaging metal surfaces. REMOVER 300 82995782 Removes all Loctite gaskets and gasket residue. Removes carbon deposits from cylinder heads etc. Natural hand cleaner made from citrus oil.
  • Page 29 SECTION 01 - MAINTENANCE NOTE:...

  • Page 30: Section 02 - Technical Specifications

    B110 B115 SECTION 02 - TECHNICAL SPECIFICATIONS 1. LOADER BACKHOE MODELS ........................3 2. IDENTIFICATION OF MAIN COMPONENTS....................4 3. TECHNICAL SPECIFICATIONS........................5 4. LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE ..............8 5. BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE ............12 6. LIFTING CAPACITIES..........................15 7.
  • Page 31 SECTION 02 - TECHNICAL SPECIFICATIONS...

  • Page 32: Loader Backhoe Models

    SECTION 02 - TECHNICAL SPECIFICATIONS LOADER BACKHOE MODELS B110 B115 Powershift Powershuttle Rops Pilot control Mechanical control Engine 82 kW - 110 HP model F4HE9484C*J102 Engine 82 kW - 110 HP model F4HE9484C*J103 Long dipper...

  • Page 33: Identification Of Main Components

    SECTION 02 - TECHNICAL SPECIFICATIONS IDENTIFICATION OF MAIN COMPONENTS 1. Loader bucket 8. Backhoe boom 2. Loader arm 9. Backhoe dipper or telescopic dipper (HED) 3. Front axle (2WD or 4WD) 10. Backhoe bucket 4. Fuel tank 11. Stabilizers 5. Rear axle 12.

  • Page 34: Technical Specifications

    SECTION 02 - TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS ENGINE - IVECO 110 HP - 82 KW MODEL F4HE9484C*J102 (B110) *J103 (B115) Power................... 110 hp/ 82 kW, turbocharged - Charge Air Cooled Type ................................Diesel No. of cylinders ..............................4 Bore ............................104 mm (4.09 in) Stroke............................
  • Page 35 SECTION 02 - TECHNICAL SPECIFICATIONS BRAKES (B110) Type .................... Wet Multi-Discs x8 per Axle (x4 per half Axle) Braking air ..........................1440 cm (223 in Parking brake ......................... Single disc on driveline BRAKES (B115) Type .................... Wet Multi-Discs x6 per Axle (x3 per half Axle) Braking air ..........................1440 cm (223 in Parking Type ........................
  • Page 36 SECTION 02 - TECHNICAL SPECIFICATIONS LOADER BUCKETS Type Standard 6x1 (with forks) Heaped capacity 1.0 m (35 ft 1.0 m (35 ft 1.0 m (35 ft 2250 mm (88.5 in) 2250 mm (88.5 in) 2250 mm (88.5 in) Width 400 kg (880 lb) 750 kg (1650 lb) 950 kg (2090 lb) Weight...

  • Page 37: Loader Attachment Dimensions And Performance

    SECTION 02 - TECHNICAL SPECIFICATIONS LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE B110 MODELS TIRES FRONT REAR 12-16.5 19.5L-24R4 Dimensions 4270 mm (14 ft) 4284 mm (14 ft 1 in) 3442 mm (11 ft 4 in) 3456 mm (11 ft 4 in) 2694 mm (8 ft 10 in) 2710 mm (8 ft 11 in) 39°...
  • Page 38 SECTION 02 - TECHNICAL SPECIFICATIONS B115 4WS MODELS TIRES FRONT REAR 16.9-28 16.9-28 Dimensions Standard bucket 4 x 1 bucket 6 x 1 bucket (with forks) 4296 mm (14 ft 1 in) 4409 mm (1 ft 6 in) 4409 mm (14 ft 6 in) 3440 mm (11 ft 3 in) 3440 mm (11 ft 3 in) 3440 mm (11 ft 3 in)

  • Page 39: Backhoe Attachment Dimensions And Performance

    SECTION 02 - TECHNICAL SPECIFICATIONS BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE B110 MODELS TIRES FRONT REAR 12-16.5 19.5L-28R4 Dimensions standard dipper HED (extended) 1927 mm (6 ft 4 in) 2866 mm (9 ft 5 in) 204° 5728 mm (18 ft 10 in) 6425 mm (21 ft 1 in) 3910 mm (12 ft 10 in) 4628 mm (15 ft 2 in))
  • Page 40 SECTION 02 - TECHNICAL SPECIFICATIONS B115 MODELS TIRES FRONT REAR 16.9-4 16.9-4 Dimensions standard dipper HED (extended) 2002 mm (6 ft 7 in) 3001 mm (9 ft 10 in) 204° 5660 mm (18 ft 7 in) 6320 mm (20ft 9in) 3857 mm (12 ft 8 in) 4541 mm (14 ft 11 in) 5841 mm (19 ft 2 in)

  • Page 41: Lifting Capacities

    SECTION 02 - TECHNICAL SPECIFICATIONS LIFTING CAPACITIES The following tables reflect the lifting capacities of the backhoe dipper (A) and boom (B) on a typical 4WD machine. B110 MODELS Telescopic dipper (HED) Telescopic dipper (HED) Height/ Standard dipper (retracted) (extended) Depth Dipper - A Boom - B...
  • Page 42 SECTION 02 - TECHNICAL SPECIFICATIONS B115 MODELS Telescopic dipper (HED) Telescopic dipper (HED) Height/ Standard dipper (retracted) (extended) Depth Dipper - A Boom - B Dipper - A Boom - B Dipper - A Boom - B m (ft) 545 (1205) +5.4 (18) 1085 (2390) 1005 (2215)

  • Page 43: Loader Bucket With Forks Dimensions And Performance

    SECTION 02 - TECHNICAL SPECIFICATIONS LOADER BUCKET WITH FORKS DIMENSIONS AND PERFORMANCE B110 (A) Reach Full Height....2200 mm (7 ft 2 in) (B) Reach Ground Level ..2700 mm (8 ft 10 in) (C) Lift Height ......3456 mm (11 ft 3 in) (D) Lift Height ......

  • Page 44: Fluid And Lubricant Capacities And Specifications

    SECTION 02 - TECHNICAL SPECIFICATIONS FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS QUANTITY RECOMMENDED FLUIDS AND INTERNATIONAL HOLLAND MODELS APPLICATION Specifications Liters Us gal Specifications ENGINE - OIL Ambra Master Gold HSP (15W40) NH 330 H API CI-4 2WS - with filter 3.70 CH-4/SL, ACEA E5 4WS - with filter...
  • Page 45 SECTION 02 - TECHNICAL SPECIFICATIONS NOTE:...
  • Page 46 B110 B115 SECTION 17 - TORQUE CONVERTERS 1. POWERSHUTTLE TORQUE CONVERTER ....................3 1.1 DESCRIPTION AND OPERATION......................3 1.2 TECHNICAL SPECIFICATIONS......................4 1.3 OVERHAUL ............................4 1.4 INSPECTION ............................4 1.5 DISASSEMBLY AND ASSEMBLY......................5 1.6 STALL TEST............................5 1.7 FAULT FINDING............................ 6 2.
  • Page 47 SECTION 17 - TORQUE CONVERTERS...

  • Page 48: Powershuttle Torque Converter

    SECTION 17 - TORQUE CONVERTERS POWERSHUTTLE TORQUE CONVERTER DESCRIPTION AND OPERATION The torque converter is the connection between the engine and the transmission and is hydraulically ac- tuated. The main parts of the torque converter (A) are the impeller (pump), the turbine, the stator and the front and rear covers.

  • Page 49: Technical Specifications

    SECTION 17 - TORQUE CONVERTERS TECHNICAL SPECIFICATIONS Torque converter ratio..........................2.38:1 Weight ............................. 17.4 kg (38.3 lbs) · Torque of retaining screws for transmission ................58 Nm (43 lfb · Torque of retaining screw for flywheel ..................41 Nm (30 lfb ·...

  • Page 50: Stall Test

    SECTION 17 - TORQUE CONVERTERS DISASSEMBLY AND ASSEMBLY Z Secure the drive plate (3) to the torque converter (5), with the attaching bolts and flat washers (1). Z Tighten bolts to 53 Nm (39 lbf·ft). Z Prior to fitting the transmission place the torque converter carefully over the transmission shaft and into the transmission housing.
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