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4D102LE-2 ENGINE This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in accordance with written authorization from Komatsu America Corp. It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make changes or add improvements at any time without incurring any obligation to install such changes on products sold previously.
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FOREWORD Mark Page Mark Page Mark Page Mark Page 90-10 90-11 90-12 90-13 90-14 90-15 90-16 90-17 90-18 WB142-5 00-2-5 Find manuals at https://best-manuals.com...
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FOREWORD Mark Page Mark Page Mark Page Mark Page 00-2-6 WB142-5 Find manuals at https://best-manuals.com...
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Always keep the tools and parts in work on the oil or coolant systems. their correct places. Always keep the work area clean WB142-5 00-3 d Find manuals at https://best-manuals.com...
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16. Never use a welder or machine with a higher voltage to jump-start or supply voltage to a machine with a lower voltage system. Damage to the machine’s electrical system, a fire or an explosion may result. Always stay within the same voltage range as the machine. 00-4 WB142-5 Find manuals at https://best-manuals.com...
OTHER This section has the foldout drawings for the machine. NOTICE The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your distributor for the latest information. WB142-5 00-5...
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(-) and numbered after the page number. File as in the example. Example: 10-4 10-4-1 Added pages 10-4-2 10-5 REVISED EDITION MARK When a manual is revised, an edition mark (b, c, d, etc.) is recorded on the bottom outside corner of the pages. 00-6 d WB142-5...
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Sling wire ropes from the middle portion of the hook. Slinging near the edge of the hook may cause the rope to slip off the hook during hoisting, and a serious accident 00-7 d WB142-5...
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The range (A – B) from the difference (A) between the minimum size of the shaft and the maximum size of the hole to the difference (B) between the maximum size of the shaft and the minimum size of the hole is the "standard inter- ference." 00-8 WB142-5...
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The allowable maximum interference between the hole of a part and the shaft of another part to be assembled is called the "interference limit." • The interference limit shows the repair limit of the part of smaller tolerance. • If the interference between the parts exceeds the interference limit, they must be replaced or repaired. WB142-5 00-9...
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Used as sealant for flange surfaces and bolts Gasket seal- at high temperature locations; used to LG-3 790-129-9070 1 kg prevent seizure. ● Used as sealant for heat resistant gasket for high temperature locations such as engine pre-combustion chamber, exhaust pipe. 00-10 WB142-5...
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Used for normal temperature, light load SYG2-400CA-A G2-CA Various Various bearing at places in contact with water or SYG2-160CA Grease steam. SYG2- 160CNCA 400 g (10 per ● SYG2-400M Belows type Used for places with heavy load. case) WB142-5 00-11...
— White & Red & Yellow & Green & Blue & Color — — Green Green Blue Black Black Code — — — — Yellow & Green & Color — — — Red & Blue — White Blue WB142-5 00-15...
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(Fig. 5). • When the hose is pulled back, the rubber cap por- tion moves toward the hose about 3.5 mm (0.14 in). This does not indicate an abnormality, however. 00-16 WB142-5...
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(7) to disconnect it (Fig. 8). Connection • Hold the tightening portion and push body (7) straight until sliding prevention ring (6) contacts contact surface (a) of the hexagonal portion at the male end (Fig. 9). WB142-5 00-17...
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C. While holding the condition of Steps A and B, pull out whole body (9) to disconnect it (Fig. 12). Connection • Hold the tightening portion and push body (9) straight until the sliding prevention ring contacts surface (b) of the hexagonal portion at the male end (Fig. 13). 00-18 WB142-5...
WEIGHT TABLE WEIGHT TABLE ★ This Weight Table is for reference when handling components or when transporting the machine. Unit: kg (lb) Machine model WB142-5 Engine assembly - Muffler and exhaust pipe 400 (882) Radiator 37 (82) Hydraulic oil tank (empty)
ASTM D975 No. 2 Cooling 14 liter Coolant Ethylene Glycol Base system (3.7 gal) OPTION FOR VERY COLD AREAS: If the temperature exceeds 10° C (50° F), contact your Komatsu distributor for advise on the type of oil to be used. WB142-5 01-7...
• Use Komatsu genuine oil which has been specifically formulated and approved for use in the engine, hydraulic work equipment, transmission, axles, and brakes. Specified capacity: Total amount of oil including oil for components and oil in piping.
Start the engine and let it idle without using the work equipment, wait until the oil reaches a temperature of at least 40 ° C (104 ° F), then start moving the equipment, so that all the parts of the system are filled with oil. Stop the engine and check the oil level. WB142-5 01-9...