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Toro Groundsmaste 3200 Series Installation Instructions Manual

Toro Groundsmaste 3200 Series Installation Instructions Manual

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EU Road Light Kit
Groundsmaster
Model No. 31992
If you are installing this kit on a ROPS-only traction
unit (i.e., the traction unit does not have a cab),
you must also install the Power Harness Kit (Part
140-1559).
Safety
Safety and Instructional
Decals
Safety decals and instructions are
easily visible to the operator and are
located near any area of potential
danger. Replace any decal that is
damaged or missing.
140-1587
1. Horn—15 A
2. Headlights—10 A
3. Beacon—10 A
© 2020—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
3200 or 3300 Series Traction Unit
decal140-1587
4. Work lights—10 A
5. Read the Operator's
Manual for fuse
information.
Register at www.Toro.com.
Installation
1
Preparing the Machine
No Parts Required
Procedure
1.
Park the machine on a level surface.
2.
Engage the parking brake.
3.
Lower the cutting unit.
4.
Shut off the engine and remove the key.
5.
Disconnect the battery; refer to the electrical
system maintenance section of your Operator's
Manual.
Original Instructions (EN)
Printed in the USA
All Rights Reserved
Form No. 3440-687 Rev B
Installation Instructions
*3440-687*

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Summary of Contents for Toro Groundsmaste 3200 Series

  • Page 1 4. Work lights—10 A 2. Headlights—10 A 5. Read the Operator’s Manual for fuse information. 3. Beacon—10 A *3440-687* © 2020—The Toro® Company Original Instructions (EN) Register at www.Toro.com. 8111 Lyndale Avenue South Printed in the USA Bloomington, MN 55420 All Rights Reserved...
  • Page 2 Install the U-type speed nuts to the fuse-mount plate (Figure Installing the Clips, Speed Nuts, and Fuse Block Parts needed for this procedure: Switch mount Clip (1/4 inch) Speed nut Fuse mount plate U-type speed nut Fuse block Screw (#10 x 3/4 inch) g304335 Figure 2 Procedure...
  • Page 3 Procedure Loosely install the switch mount around the steering column using 4 carriage bolts (1/4 x 2 inches), 2 mounting brackets, fuse-mount plate, Installing the Switch Mount and 4 locknuts (1/4 inch) as shown in Figure Parts needed for this procedure: Mount bracket Carriage bolt (1/4 x 2 inches) Locknut (1/4 inch)
  • Page 4 Install the multi-function switch to the switch mount and secure it using the switch clips under the hole for the switch (Figure g319855 Figure 6 1. Rocker switch 2. Hole plug g319854 Figure 5 Install the flasher and relay to the fuse-mount 1.
  • Page 5 Secure the flasher using a cable tie (Figure Plug the harness into the rocker switch and multi-function switch (Figure g319853 Figure 7 1. Relay 3. Flasher 2. Screw (#10 x 3/8 inch) g319850 Figure 8 1. Rocker switch connector 4. Switch connector 2.
  • Page 6 Raise the base up and drill a 22 mm (7/8 inch) Apply the decal to the fuse cover as shown in hole as shown in Figure Figure g304296 g304374 Figure 9 Figure 11 1. Steering-column base 1. 25 mm (1 inch) 3.
  • Page 7 Adjust the control assembly so that the switches are accessible. Tighten all the fasteners. Install the control cover to the switch mount Installing the Front using 2 push rivets and 6 hex-head screws (1/4 x 3/4 inch) as shown in Figure Components Parts needed for this procedure:...
  • Page 8 Secure the left light base and right light base Secure the left light assembly and right light to the cab frame using 2 carriage bolts (3/8 x assembly to the left light mount and right light 3/4 inch) and 2 locknuts (3/8 inch) on each side mount using the hex nut on the light assemblies (Figure 14).
  • Page 9 Secure the light cross mount to the platform Secure the left light assembly and right light using the previously removed bolts, nuts, and assembly to the left light mount and right light tie-down bracket (Figure 18). mount using the lock washer and hex nut on the light assemblies (Figure 20).
  • Page 10 Procedure Remove the flange-head bolt (3/8 x 2-3/4 inches) and flange nut (3/8 inch) securing the bumper to the rear tube frame on each side of Installing the Rear the bumper (Figure 21). Components Parts needed for this procedure: Left mount Right mount Left short mount Right short mount...
  • Page 11 Secure the left short mount and right short or Apply the appropriate speed decal to the long mount to the left mount and right mount speed-plate mount (Figure 25). using 4 carriage bolts (5/16 x 3/4 inch) and 4 Apply the 20 kph decal for models 31900 and flange nuts (5/16 inch) as shown in Figure 31901.
  • Page 12 Secure the speed-plate mount to the marker Raise the hood (Figure 29). mount using 5 carriage bolts (1/4 x 1/2 inch) and 5 locknuts (1/4 inch) as shown in Figure g304257 Figure 27 1. Carriage bolt (1/4 x 1/2 3. Marker mount inch) 2.
  • Page 13 Secure the assembled speed-plate mount to the hood using 4 flange-head bolts (1/4 x 3/4 inch), 2 back mounts, and 4 locknuts (1/4 inch) as shown in Figure g304258 Figure 32 1. Nut 3. Bolt 2. Hydraulic-line mount g304254 Figure 30 Secure the horn to the horn-mounting bracket using the previously removed bolt and nut 1.
  • Page 14 Routing the Light Wire Harness Parts needed for this procedure: Light wire harness g304251 Figure 34 Flat washer 1. Speed decal Hex-socket screw (1/4 x 1 inch) Clamp Flange nut (1/4 inch) Inner mount assembly Taillight Pan-head screw (#10 x 1-1/4 inches) Flange nut (#10) Button-head bolt (1/4 x 3/4 inch) Plate light...
  • Page 15 g304235 Figure 35 1. Wire-harness routing Route the wire-harness connector labeled LH (P04) to the left side of unit. RONT IGHT Connect harness to light (Figure 35). Route the wire-harness connector labeled RH (P05) to the right side of unit. RONT IGHT Connect harness to light...
  • Page 16 Secure the taillights to the inner mount Secure the assembled taillights to the taillight assemblies using 4 pan-head screws (#10 x housings using 8 button-head bolts (1/4 x 3/4 1-1/4 inches) and 4 flange nuts (#10) as shown inch) as shown in Figure Figure Ensure that you install the taillights with the...
  • Page 17 Route the wire-harness connector labeled Connect the wire harness to the plate light (J01, J02) through the hood and (Figure 39). ICENSE IGHT connect it to the license light (Figure 38). Secure the plate light to the assembled speed-plate mount using the 2 speed nuts installed in Figure 26 and 2 button-head bolts...
  • Page 18 g304234 Figure 40 1. Wire-harness routing 2. Control wire harness and light wire harness connection...
  • Page 19 Route the wire harness through the platform opening and along the light-wire-harness routing. Connect the control wire-harness connector labeled T LTS H (P06) to light ARNESS wire-harness connector labeled T (P03). ARNESS Connect the control wire-harness connector labeled T (P05) to power OWER ARNESS wire-harness connector labeled P...
  • Page 20 Installing the Serial Plate For Germany Only Parts needed for this procedure: Serial plate Serial plate tape Procedure Stamp the serial number into the frame. The text size must be 7 mm (1/4 inch) or larger. Stamp the appropriate information into the serial plate.
  • Page 21 Connecting the Battery No Parts Required Procedure Connect the battery; refer to the electrical system maintenance section of your Operator’s Manual. g304288 Figure 44 1. Serial plate g304287 Figure 45 1. 2.5 to 8.1 mm (1/8 to 5/16 2. 162 to 168 mm (6-3/8 to inch) 6-5/8 inches)
  • Page 22 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 23 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 24 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

This manual is also suitable for:

Groundsmaste 3300 series31992