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New Holland TL 75 Service Manual
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New Holland TL 75 Service Manual

Power shuttle - tractor
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SERVICE MANUAL
TL 75 / TL 85 / TL 95
POWER SHUTTLE - Tractor
Part number 47848279A
English
February 2017
© 2017 CNH Industrial Latin America LTDA. All Rights Reserved.

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Summary of Contents for New Holland TL 75

  • Page 1 SERVICE MANUAL TL 75 / TL 85 / TL 95 POWER SHUTTLE - Tractor Part number 47848279A English February 2017 © 2017 CNH Industrial Latin America LTDA. All Rights Reserved.
  • Page 2 SERVICE MANUAL TL75E Power shuttle 12x12, new cab [HCCZTL75EFC438462 - ], TL75E Power shuttle 12x12, without cab [HCCZTL75EFC438462 - ], TL85E Power shuttle 12x12, without cab [HCCZTL85EFC438462 - ], TL85E Power shuttle 12x12, new cab [HCCZTL85EFC438462 - ], TL95E Power shuttle 12x12, without cab [HCCZTL95EFC438462 - ], TL95E Power shuttle 12x12, new cab [HCCZTL95EFC438462 - ] 47848279A 15/02/2017...
  • Page 3 Link Product / Engine Product Market Product Engine TL75E Power shuttle 12x12, cabine Latin America 8045.05.260 nova [HCCZTL75EFC438462 - ] TL75E Power shuttle 12x12, sem Latin America 8045.05.260 cabine [HCCZTL75EFC438462 - ] TL85E Power shuttle 12x12, sem Latin America 8045.05.260 cabine [HCCZTL85EFC438462 - ] TL85E Power shuttle 12x12, cabine Latin America...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.106] Valve drive and gears .
  • Page 5 [25.108] Final drive hub, steering knuckles, and shafts ........25.3 Rear axle system................
  • Page 6 Cab climate control ..............50 [50.100] Heating ................50.1 [50.104] Ventilation .
  • Page 7 47848279A 15/02/2017 Find manuals at https://best-manuals.com...
  • Page 8 INTRODUCTION 47848279A 15/02/2017 Find manuals at https://best-manuals.com...

  • Page 9: Table Of Contents

    Contents INTRODUCTION Advice ................... 3 International symbols (*) .
  • Page 10 INTRODUCTION Advice All repair and maintenance works listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given; and using, whenever possible, the special tools. Anyone who carries out the above operations without complying with the procedures shall be responsible for the subsequent damages.
  • Page 11 INTRODUCTION International symbols TL75E TL85E TL95E As a guide to the operation of the machine, various universal symbols have been utilized on the instruments, controls, switches, and fuse box. The symbols are shown below with an indication of their meaning. Heater plug for Power Take-Off Turning signal...
  • Page 12 INTRODUCTION Safety rules Standard safety precautions Be informed and notify personnel of the laws in force regulating safety, and provide documentation available for consultation. • Keep working areas as clean as possible. • Ensure that working areas are provided with emergency boxes. They must be clearly visible and always contain adequate sanitary equipment.
  • Page 13 • Do not connect any electronic service tool to the engine electrical equipment unless specifically approved by NEW HOLLAND. • Do not modify the fuel system or hydraulic system unless approved by NEW HOLLAND. Any unauthorized modifi- cation will compromise warranty assistance and may affect engine operation and life span.
  • Page 14 INTRODUCTION Safety rules General safety regulations General Aspects • Strictly follow repair and maintenance procedures. • Do not wear rings, wrist watches, jewelry, accessories, unbuttoned items of clothing, unsecured clothing like ties, torn clothing, scarves, or open jackets or shirts with open zippers that could get caught in moving parts. Use ap- proved safety clothing, such as anti-slip footwear, sleeves, protective goggles, helmets, etc.
  • Page 15 INTRODUCTION • Never lubricate the machine when the engine is running. Electrical systems • If it is necessary to use auxiliary batteries, you must connect the cables on both sides as follows: (+) to (+) and (-) to (-). Avoid causing the terminals to short circuit. The gas that the batteries release is highly flammable. During charging, leave the battery compartment open to improve ventilation.
  • Page 16 INTRODUCTION Safety rules Health and safety precautions Many of the procedures involved in machine maintenance and repair services involve physical hazards and other health risks. This section lists some of these hazardous procedures and the materials and equipment associated with them.
  • Page 17 INTRODUCTION Do not clean your hands or clothes with chemicals. Chemicals, particularly solvents and fuels, dry out the skin and can cause irritation and dermatitis. Some can be absorbed through the skin in toxic or harmful quantities. Do not use empty containers to store other chemicals, except when they have been cleaned under supervision. Do not attempt to sniff or inhale chemicals.
  • Page 18 INTRODUCTION Foams – Polyurethane See fire. Used for soundproofing. Cured foams used in seat cushions and finishes. Follow the manufacturer’s in- structions. Components that have not reacted are irritants and could be harmful to the eyes and the skin. Wear sleeves and protective goggles.
  • Page 19 INTRODUCTION Legal aspects Various laws and regulations lay down the health and safety requirements for working with materials and equipment in workshops. Always observe the regulations and laws in force in the country in which you are working. Workshops must comply with the relevant regulations and laws. Consult the local supervisory authorities or related government bodies if you are in any doubt.

  • Page 20: Safety Rules

    INTRODUCTION Safety rules TL - TIER 1 and STAGE I Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAU- TION followed by special instructions.

  • Page 21: Safety Rules - Personal Safety

    INTRODUCTION Safety rules - Personal safety General safety rules Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces.
  • Page 22 INTRODUCTION DO NOT attempt to remove material from any part of the machine while it is being operated or components are in motion. Make sure all guards and shields are in good condition and properly installed before operating the machine. Never operate the machine with shields removed.
  • Page 23 INTRODUCTION General maintenance safety Keep area used for servicing the machine clean and dry. Clean up spilled fluids. Service machine on a firm level surface. Install guards and shields after servicing the machine. Close all access doors and install all panels after servicing the machine. Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while the engine is running.
  • Page 24 INTRODUCTION Driving on public roads and general transportation safety Comply with local laws and regulations. Use appropriate lighting to meet local regulations. Make sure Slow Moving Vehicle (SMV) emblem is visible. Use safety chains for trailed equipment when provided with machine or equipment. Lift implements and attachments high enough above ground to prevent accidental contact with road.
  • Page 25 INTRODUCTION General battery safety Always wear eye protection when working with batteries. Do not create sparks or have open flame near battery. Ventilate when charging or using in an enclosed area. Disconnect negative (-) first and reconnect negative (-) last. When welding on the machine, disconnect both terminals of the battery.
  • Page 26 INTRODUCTION Power Take-Off (PTO) PTO-driven machinery can cause death or serious injury. Before working on or near the PTO shaft or servicing or clearing the driven machine, put the PTO lever in the disengage position, stop the engine, and remove the key. Whenever a PTO is in operation, a guard must be in place to prevent death or injury to the operator or bystanders.
  • Page 27 INTRODUCTION Operator protective structure Your machine is equipped with an operator protective structure, such as: a Roll Over Protective Structure (ROPS), Falling Object Protective Structure (FOPS), or a cab with ROPS. A ROPS may be a can frame or a two-posted or four-posted structure used for the protection of the operator to minimize the possibility of serious injury.
  • Page 28 INTRODUCTION Hazardous chemicals If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants, paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans.
  • Page 29 INTRODUCTION Face the machine when mounting and dismounting. Maintain a three-point contact with steps, ladders, and handholds. Never mount or dismount from a moving machine. Do not use the steering wheel or other controls or accessories as handholds when entering or exiting the cab or operator’s platform.
  • Page 30 INTRODUCTION When making turns with towed or mounted implements, always take into consideration the width and inertia of the implement. Prevent a trailer or implement from moving when detached from the tractor. Properly connect the auxiliary brake system. Properly connect the auxiliary lighting harness to the implement. Do not exceed implement transport speed or the speed rating on the implement tires.
  • Page 31 INTRODUCTION Roll over and tip over Travel speed should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces.
  • Page 32 INTRODUCTION Hydraulic system safety Hydraulic oil leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: • Relieve all pressure before disconnecting fluid lines. • Before applying pressure, make sure all connections are tight and components are in good condition. •...

  • Page 33: Safety Rules - Ecology And The Environment

    Improper disposal of batteries can contaminate the soil, groundwater, and waterways. NEW HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement.

  • Page 34: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.2 N·m (19 lb...
  • Page 35 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 36 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5 GrC W/ Gr8...
  • Page 37 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
  • Page 38 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...

  • Page 39: Torque - Standard Torque Data For Hydraulics

    INTRODUCTION Torque - Standard torque data for hydraulics Installation of adjustable fittings in straight thread O-ring bosses 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4).
  • Page 40 INTRODUCTION Pipe thread fitting torque Thread size Torque (maximum) 1/8-27 13 N·m (10 lb ft) Before installing and tightening pipe fittings, clean the 1/4-18 16 N·m (12 lb ft) threads with a clean solvent or Loctite cleaner and apply 3/8-18 22 N·m (16 lb ft) sealant L ®...

  • Page 41: Basic Instructions - Shop And Assembly

    Only use CNH Original Parts or NEW HOLLAND Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can offer this guarantee.
  • Page 42 W0111A Special tools The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.

  • Page 43: Fluids And Lubricants

    With cab 87 L (23 US gal) Biodiesel) Fuel tank – auxiliary (*) 53 L (14 US gal) TL75E / TL85E / TL95E NEW HOLLAND AMBRA GR 75 Grease fittings As required NLGI 2 Air conditioning – Refrigerant 1600 g...
  • Page 44 INTRODUCTION The correct engine oil viscosity grade is dependent upon ambient temperature. See the table below for the recom- mended viscosity at different ambient air temperature ranges. SAE 5W-30 SAE 10W-30 SAE 15W-40 -40 °C -30 °C -25 °C -15 °C 0 °C 10 °C 20 °C...
  • Page 45 Fluids and lubricants NEW HOLLAND AMBRA BRAKE LHM NEW HOLLAND AMBRA Fluids and lubricants MULTI G™ HYDRAULIC TRANSMISSION OIL NEW HOLLAND AMBRA GR Fluids and lubricants 75 MD CNH Refrigerant HFC-134a Fluids and lubricants Sanden SP-15 Lubricant Fluids and lubricants...
  • Page 46 SERVICE MANUAL Engine TL75E Power shuttle 12x12, new cab [HCCZTL75EFC438462 - ], TL75E Power shuttle 12x12, without cab [HCCZTL75EFC438462 - ], TL85E Power shuttle 12x12, without cab [HCCZTL85EFC438462 - ], TL85E Power shuttle 12x12, new cab [HCCZTL85EFC438462 - ], TL95E Power shuttle 12x12, without cab [HCCZTL95EFC438462 - ], TL95E Power shuttle 12x12, new cab [HCCZTL95EFC438462 - ] 47848279A 15/02/2017...
  • Page 47 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.106] Valve drive and gears .
  • Page 48 CONSUMABLES INDEX Consumable Reference PAGE Loctite® Engine - Install 10.1 / 15 Loctite® Engine - Install 10.1 / 15 47848279A 15/02/2017...
  • Page 49 47848279A 15/02/2017...
  • Page 50 Engine - 10 Engine and crankcase - 001 TL75E Power shuttle 12x12, new cab [HCCZTL75EFC438462 - ], TL75E Power shuttle 12x12, without cab [HCCZTL75EFC438462 - ], TL85E Power shuttle 12x12, without cab [HCCZTL85EFC438462 - ], TL85E Power shuttle 12x12, new cab [HCCZTL85EFC438462 - ], TL95E Power shuttle 12x12, without cab [HCCZTL95EFC438462 - ], TL95E Power shuttle 12x12, new cab [HCCZTL95EFC438462 - ] 47848279A 15/02/2017...
  • Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

Tl 85Tl 95