Suggested Accessories - Lincoln Electric MAXsa 29 Operator's Manual

Suggested Accessories

BASIC PACKAGE
Item number
K2803-x
K2370-x
K2814-x
BASIC PACKAGE with OPTIONAL KITS
K2803-x
K2311-x
K2312-x
K2626-x
Options and Accessories are available at
www.lincolnelectric.com
Follow these steps:
1. Go to www.lincolnelectric.com
2. In the Search field type E9.181 and click on
the Search icon (or hit "Enter" on the keyboard)
3. On the results page, scroll down to the
Equipment list and click on E9.181.
All of the information for the PowerWave System
accessories can be found in this document.
K2311-1 Motor Conversion Kit (for 142:1 NA
Style Wire Drives)
--This conversion kit converts
old NA style wire drives to MAXsa™ 29 WIRE
DRIVE.
1. Remove the 2 hex head screws and the 2 slot
head screws holding the Motor to the Wire Drive
Gearbox assembly.
2. Remove existing Adapter Plate and Motor
Assembly.
3. The Conversion Kit Motor is shipped configured for
a 142:1 gear ratio. The existing gearbox must be
con-figured for a 142:1 gear ratio for the
Conversion Kit to assemble correctly. If both
assemblies are not con-figured for the same gear
ratio, this must be done before continuing. (See
Gear Ratio Conversion Kit instructions).
4. Cover the teeth of the new Motor pinion gear with a
non-fluid molydisulfide type grease such as Non-
Fluid Oil Corporation's A-29 Special/MS Lubricant.
This grease can be scooped from the cavity of the
gear case First Chamber.
5. Reassemble the new Adapter Plate and Motor
Assembly on the Wire Drive Gearbox; making sure
the gears mesh properly and the Adapter Plate
locat-ing bead is in its cavity. Replace and tighten
the 4 screws removed in step 1.
Submerged Arc Contact Assemblies
K231-[X/XX] CONTACT NOZZLE
The K231- [x/xx] is used for submerged arc weld-ing
with currents generally under 600 amps. Higher
currents can be used but result in some what faster tip
wear. The outer flux cone deposits flux around the arc
for full coverage with mini-mum flux consumption.
Contact tips for the electrode diameter specified on the
order are shipped with each nozzle. A dif-ferent contact
tip is required for each electrode diameter used.
English
Description
(R)
Power Wave AC/DC 1000 SD CE
TM
MAXsa 22 Wire Drive
TM
MAXsa 10 Controller/Feed Head
Power Wave® AC/DC 1000 SD
MAXsa™ Motor Retrofit Kit
MAXsa™ 29 Wire Drive
Wire Drive Controller (for fixture builders that do not require the MAXsa™ 10 Controller)
Installation - Nozzles ordered for 2.4 mm electrode
include a liner and a contact tip adapter. Screw the
adapter into the end of the nozzle and the contact tip
into the adapter.
Insert the outgoing wire guide from the wire feed head
into the top of the K231 and install the assembly in
position on the bottom of the wire feed head. Lock it in
position using the two clamps provided with the head.
Connect one end of the rubber flux hose to the tube at
the bottom of the flux hopper. Fit the short copper tube
in the other end of the rubber hose then insert the
copper tube into the hole in the flux cone body. See
Figure 16.
Pushing the copper tube too far into the flux cone body
will cause a short between the cone and nozzle if the
cone touches the work.
A. Socket head screw
B. Weld cable connection
C. Wing screw
D. Flux cone body
E. Flux cone
F. Flux hose
G. Copper tube
Figure 16 – K231
Connect the lug on the electrode cables from the power
source to the tab on the contact nozzle and tighten the
bolt and nut. See Figure 16
16
WARNING
English