Singer 522D Instruction Manual And Parts List
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Singer 522D Instruction Manual And Parts List

High speed flat bed interlock sewing machine
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Instruction Manual
and Parts List
High Speed Flat Bed Interlock
Sewing Machine
SINGER and the Cameo "S" Design are exclusive trademarks of The Singer Company Limited S.à r.l. or its Affiliates.
©2012 The Singer Company Limited S.à r.l. or its Affiliates. All rights reserved.
522D
356-31
364-31
356-03
364-03
356-09
364-09
356-08
364-08
356-01H
364-01H
356-41
364-41
356-31E
364-31E
356-03E
364-03E
356-09E
364-09E
356-08E
364-08E
356-01HE
364-01HE
356-41E
364-41E

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Summary of Contents for Singer 522D

  • Page 1 356-09E 364-09E 356-08E 364-08E 356-01HE 364-01HE 356-41E 364-41E SINGER and the Cameo "S" Design are exclusive trademarks of The Singer Company Limited S.à r.l. or its Affiliates. ©2012 The Singer Company Limited S.à r.l. or its Affiliates. All rights reserved.

  • Page 2: Table Of Contents

    Contents 1 Safety Instructions Important Safety Instructions Safe Operation 2 Product Description and Machine Specification Product Description Machine Specification Motor, Motor Pulley and V-Belt Specifications 3 Setup and Adjustment Instructions Table Cut-Out Drawing Machine Support Components Installation Lubrication and Oil Drainage Needle Attachment (or Replacement) MachineThreading ThreadTension Adjustment...
  • Page 3 Parts for 522D-3xx-09, 522D-3xx-09E (2) 7.26 Parts for 522D-3xx-09, 522D-3xx-09E (3) 7.27 Parts for 522D-3xx-08 / -09, 522D-3xx-08E / -09E (1) 7.28 Parts for 522D-3xx-08 / -09, 522D-3xx-08E / -09E (2) 7.29 Parts for 522D-3xx-08 / -09, 522D-3xx-08E / -09E (3) 7.30...

  • Page 4: Safety Instructions

    • When the machine is in mainte- to the following items. of use should be followed. nance. Read all instructions, Singer will not be held responsible • When the operator is not run- take care of this for any damage caused by unau- ning the machine.

  • Page 5: Safe Operation

    To avoid the risk of electric shock, If you machine is equipped with do not open the motor wiring box a servomotor, it does not make and do not touch the components noises while being driven.To avoid Safe Operation assembled inside the wiring box. a possible accident caused by an unexpected start, be sure the ma To avoid injuries do not run the...

  • Page 6: Product Description And Machine Specification

    Product Description and Machine Specification High Speed Flat Bed Interlock Sewing Machine(for Clutch Motor) Product Description High Speed Flat Bed Interlock Sewing Machine(for ES DD Motor) High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...

  • Page 7: Machine Specification

    Knitting material, 2. Seam covering 6,000 able to adorn 3. Bottom hemming two-sides 364-41 4. Tape binding Table 2 – Machine Specification 522D (3 Needles / 5 Threads) with ES DD Motor Needle Stitch Presser Differential Singer Speed Singer Attachment...

  • Page 8: Setup And Adjustment Instructions

    Setup and Adjustment Instructions For Clutch Motor only 4-Ø13 Table Cut-Out Drawing Ø19.5 4-Ø25.5 Figure 1A High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 9 For ES DD Motor only Table Cut-out Drawing Section A-A Figure 1B High Speed Straight Interlock Sewing Machine Instruction Manual and Parts List...

  • Page 10: Machine Support Components Installation

    Assemble the machine support chute for machine models 522D- components (and the cloth waste 3xx-09 and 522D-3xx-09E) as indicated in Figure 2. Machine Support Components Installation Note Please install the control box 'A' by screw 'B', and the pedal controller 'C' by screw 'D'.

  • Page 11: Lubrication And Oil Drainage

    When the machine is operated for Fill the machine with appropriate the first time or was idle for a long lubricate oil (Singer Oil) by remov- time, apply 2 or 3 oil drops as indi- ing the cap as indicated on Figure 6,...

  • Page 12: Needle Attachment (Or Replacement)

    Figure 9 Figure 10 Loosen screw indicated in Figure 11 Use only Singer’s Cat. 3651-06 needles with the Allen key wrench supplied in Insert the needle with its scarf turned the accessory box and insert the to the rear of the machine and push it Needle needle (or remove the old needle).

  • Page 13: Machinethreading

    Open the eye guard and the cover. Press down the lever, as indicated in Figure 14. The looper thread take-up comes out. Machine Threading Important Refer to the sewing type you need for correct threading. Any incorrect threading may cause thread brake, uneven stitches or skip Figure 13...
  • Page 14 Trim off the knots neatly after passing Trim off the knots neatly before through the eye of the loopers. passing through the eye of the nee- dle to thread. Machine Threading Figure 17 Figure 18 High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 15 Point ‘1’ For standard threading, follow the solid lines of Figure 19. Machine For more stretchable thread, follow Threading the dashed lines indicated by ‘A’. Figure 19 Point ‘2’ If the top cover thread is too loose, thread the guide by referring to line ‘B’.

  • Page 16: Threadtension Adjustment

    The following adjustments are related • Knobs 1: Control the needles thread to Figure 24. • Knob 2: Controls the top cover thread Thread Tension • Knob 3: Controls the looper thread Adjustment Important To tighten The thread tension should be adjusted To loosen according to the fabric type and thickness,...

  • Page 17: Presser Foot Pressure

    Loosen adjust nut ‘1’ of Figure 25 possible to be sufficient to obtain and turn to adjust the presser foot proper stitch formation. pressure. It should be as light as Presser Foot Pressure Light Heavy Figure 25 High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...

  • Page 18: Differential Feed Rate Adjustment

    Loosen nut ‘1’ of Figure 26 and The differential feed ratio is the ra- move the lever ‘2’ up or down to tio of movements between the main obtain the correct differential ratio. feed dog and differential feed dog. Differential Feed Retighten the nut ‘1’.

  • Page 19: Stitch Length Adjustment

    Match the desired stitch length ac Push and hold the button as indi- cording to the indication of the ma cated in Figure 27. chine handwheel (Figure 28). Stitch Length Adjustment Important The stitch length adjustment is made according to the sewing fabric, differential feed ratio and other factors.

  • Page 20: Maintenance

    Maintenance Clean the machine periodically with a soft and dry cloth to remove the excess of dust on the machine head. Machine Head Do not use any kind of lacquer thin- Cleaning ner to wipe the surface. Clean the needle plate and feed rows slots periodically, as shown on Figure 29.

  • Page 21: Adjustment Dimensions

    Adjustment Dimensions Needle Gauge Size (mm) 8.3 ~ 8.7 8.3 ~ 8.7 4.5 ~ 5.0 17.0 0.8 ~ 1.2 2.8 ~ 3.1 8.3 ~ 8.7 4.5 ~ 5.0 17.0 0.8 ~ 1.2 Troubleshooting Problems Possible Causes Possible Solutions 1. Needle is installed wrong 1.
  • Page 22 Troubleshooting Problems Possible Causes Possible Solutions 1. Wrong threading 1. Rethread the machine correctly 2. Thread is thicker than needle hole 2. Use proper needle for fabric and thread Loosen stitches 3. Inadequate thread tension 3. Readjust the thread tension unit 4.

  • Page 23: Parts List

    Parts List High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...

  • Page 24: Bushing Components

    Bushing Components Qty. Part No. Description For Clutch For ES DD Motor Motor 30101003 Machine frame 30103036 Bushing 30103037 Bushing 30103042 Bushing 30103018 Bushing 30103039 Bushing 30103017 Bushing 001039 O-ring 30103038 Bushing 30103035 Bushing 30122039 Plug 30103021 Bushing 30103010 Bushing 30103019 Bushing 20103014...

  • Page 25: Frame Components

    Frame Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 26 Qty. Part No. Description For Clutch For ES DD Motor Motor 301S30001 Shoulder pin Frame 30111001 Oil level gauge Components 30122004 Plug 30122006 Plug 30122008 Plug 30122005 Plug H01001 Ring 18 30112001 Filter 30112002 Cover S01002 Screw M4x6.5 30122010 Mark R03001 Rivet 2.5x4 J900521-xxx...

  • Page 27: Cover Components

    Cover Components Except 522D-3xx-08/-09 522D-3xx-08E/-09E High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 28 Washer 4 30137005 Sticker J900112-001 Singer S cameo 300136 Front cover 300657 Bracket S01003 Screw M4x12 J900112-002 Singer resin plate (front) J900112-003 Singer resin plate (back) R03001 Rivet 2.5x4 High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...

  • Page 29: Cloth Plate Components

    Cloth Plate Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 30 Qty. Part No. Description For Clutch For ES DD Motor Motor S01005 Screw M4x10 Cloth Plate S02001 Screw M4x6 Components 300139 Bed cover (left) 300137 Bed cover (right) S01003 Screw M4x12 30115001 Slide plate 300138 Cloth plate assembly 301S20004 Screw 30128036 Spring 301S20005...

  • Page 31: Crank Shaft Components

    Crank Shaft Components For Clutch Motor For ES DD Motor High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 32 Qty. Part No. Description For Clutch For ES DD Motor Motor 30102049 Crank shaft assembly Crank Shaft 3010500100 Connection assembly Components S01008 Screw M3.5x13 30104002 Crank assembly S05002 Screw M6x0.75x15.2 S12002 Screw M3x4 30103004 Joint S12003 Screw M6x7 S10003 Screw M6x0.75x5 3012400300 Bushing assembly 30103006...

  • Page 33: Main Shaft Components

    Main Shaft Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 34 Qty. Part No. Description For Clutch For ES DD Motor Motor 30104004 Motion assembly Main Shaft S1130114 Screw M8x1x2 Components S01011 Screw M5x10 S08001 Screw M6x0.75x3.5 S11001 Screw M6x0.75x6 30103015 Bushing 30102005 Crank shaft 3010500300 Connection assembly S01003 Screw M4x12 S01008 Screw M3.5x13 30104006...

  • Page 35: Needle Bar Components

    Needle Bar Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 36 Qty. Part No. Description For Clutch For ES DD Motor Motor 30102008 Needle bar Needle Bar 301S11005 Screw Components 30105005 Needle bar drive link 30102010 Needle bar crank shaft B07001 Needle bearing 30128006 Washer 80109004 Block 30109005 Needle bar guide block 301S11024 Screw S01003...

  • Page 37: Needle Guard Components

    Needle Guard Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 38 Qty. Part No. Description For Clutch For ES DD Motor Motor B01001 Eccentric assembly Needle Guard S10006 Screw Components 3010500600 Connection assembly S01008 Screw 301811024 Screw 30104007 Crank 301S12001 Screw 30126003 30102011 Shaft 30123001 Felt 20523003 Oil wick 30128008 Washer H05001 Ring 30122019...

  • Page 39: Looper Components

    Looper Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 40 Qty. Part No. Description For Clutch For ES DD Motor Motor 3011700900 Looper Looper 30104012 Looper holder assembly Components S01004 Screw M4x7.8 S05004 Screw M5x14 W02001 Spring washer S01014 Screw M6x0.75x9.6 20622019 Oil seal 30102014 Shaft 30110005 Eccentric assembly S10006 Screw M5x6 3010500800 Connection assembly...

  • Page 41: Feed Dog Holder Components

    7.10 Feed Dog Holder Components Qty. Part No. Description Part No. Description For Clutch For ES DD Motor Motor 3011400700 Main feed dog assembly 301S30003 Screw 30110600400 Main feed bar assembly High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 42 7.10 Qty. Part No. Description For Clutch For ES DD Motor Motor 20123019 Oil wick Feed Dog Holder 30103022 Bushing Components S10006 Screw M5x6 30102016 Eccentric pin 301S12001 Screw 301109008 Feed bar guide block 30128011 Washer 301S17002 Screw 30109009 Guide (right) 30103031 Bushing 30100010...

  • Page 43: Differential Feed Components

    7.11 Differential Feed Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 44 7.11 Qty. Part No. Description For Clutch For ES DD Motor Motor 30103032 Block Differential Feed 30109016 Block guide Components 30105012 Lever assembly S05005 Screw M5x12 301S20006 Screw 30108004 Ring Collar 301S11007 Screw 301S20001 Screw 30127005 Spring 001005 O-ring 2.5x1.8 3011201100 Bracket S01004...

  • Page 45: Presser Foot Components

    7.12 Presser Foot Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 46 7.12 Qty. Part No. Description For Clutch For ES DD Motor Motor 301S30008 Presser spring regulator bar Presser Foot 301S16005 Components 30127006 Spring 30104017 Presser bar clamp assembly S01003 Screw 30112016 Link plate 301S20007 Screw 3013002400 Presser spring regulator bar assembly 3010901700 Presser bar clamp guide assembly S11025...

  • Page 47: Spreader Components

    7.13 Spreader Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 48 7.13 Qty. Part No. Description For Clutch For ES DD Motor Motor 30117005 Spreader Spreader 30104022 Spreader holder assembly Components S01005 Screw M4x7.8 S01017 Screw M5x14 30102023 Crank shaft 30108007 Collar 201S11033 Screw 20123019 Oil wick 3012008 Felt O01008 O-ring 30105013 Crank S10003...

  • Page 49: Threadtension Components

    7.14 Thread Tension Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 50 7.14 Qty. Part No. Description For Clutch For ES DD Motor Motor 3010403200 Lever Thread Tension 30103040 Spacer Components 301S11013 Screw 3010403100 Crank assembly S05005 Screw M5x12 W01010 Washer 4 30113001 Thread guide S01004 Screw M4x7.8 30102026 Pipe 30112021 Bracket S01002 Screw M4x6.5 W01001...

  • Page 51: Needle And Spreader Thread Components

    7.15 Needle and Spreader Thread Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 52 7.15 Qty. Part No. Description For Clutch For ES DD Motor Motor 20608003 Collar Needle and 301S12001 Screw Spreader Thread 30102028 Shaft Components 30128019 Washer W02002 Washer 4 S05048 Screw M4x10 20622019 Plug H05001 Ring 10 30101018 Thread take-up lever bracket assembly S05004 Screw M5x14 W02001...

  • Page 53: Looperthread Cam Components

    7.16 Looper Thread Cam Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 54 7.16 Qty. Part No. Description For Clutch For ES DD Motor Motor 3011000800 Thread take-up cam assembly Looper S10002 Screw M5x5 Thread Cam 30101020 Bracket Components 30102029 Shaft 30127017 Spring 001009 O-ring 4.5x1.8 H05003 Ring S10005 Screw M3x3 30102030 Shaft 30113017 Screw S01001...

  • Page 55: Lubrication Components

    7.17 Lubrication Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 56 7.17 Qty. Part No. Description For Clutch For ES DD Motor Motor 30121012 Oil pipe Lubrication 30123010 Felt Components 30126008 S10002 Screw M5x5 30123009 Felt 3012101400 Pipe 30127019 Pipe holder S01004 Screw M4x7.8 30121007 Oil tube 30121005 Oil tube 30121018 Oil tube 30136002 Oil tube joint...

  • Page 57: Oil Pump Components

    7.18 Oil Pump Components Qty. Part No. Description For Clutch For ES DD Motor Motor 3012000190 Oil pump assembly 30102031 Shaft 30120004 Rotor 30120007 Rotor 30120005 Rotor 30120008 Cover 301s20011 Screw S05006 Screw M4x25 30125003 Worm wheel S10002 Screw M5x5 S05004 Screw M5x14 301S30014...

  • Page 58: Silicon Oil Reservoir Components

    7.19 Silicon Oil Reservoir Components Qty. Part No. Description For Clutch For ES DD Motor Motor 30101027 S01015 Screw M3x5 30123012 Felt 30126009 30121017 Oil tube 30127020 Bracket S01004 Screw M4x8 30123015 Oil wick 30129006 Clamp 30101026 Silicone oil reservoir (lower) 30122026 S01005 Screw M4x4...

  • Page 59: Thread Stand Components

    7.20 Thread Stand Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 60 7.20 Qty. Part No. Description For Clutch For ES DD Motor Motor Thread Stand Components High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...

  • Page 61: Machine Supporting Components

    7.21 Machine Supporting Components Qty. Part No. Description For Clutch For ES DD Motor Motor 3010103200 S01011 High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...

  • Page 62: Parts For 522D-3Xx-31, 522D-3Xx-31E

    7.22 Parts for 522D-3xx-31 522D-3xx-31E Qty. Part No. Description For Clutch For ES DD Motor Motor 301S11024 Screw W01001 Washer 30112065 Fabric guide (right) 30112066 Fabric guide (left) 30109020 Fabric guide (left) S01036 Screw 30109021 Fabric guide (right) W01009 Washer...

  • Page 63: Parts For 522D-3Xx-03, 522D-3Xx-03E

    7.23 Parts for 522D-3xx-03 522D-3xx-03E High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 64 7.23 Qty. Part No. Description For Clutch For ES DD Motor Motor Parts for 522D-3xx-03 522D-3xx-03E ) l l Tape binder bracket assembly Tape binder bracket Tape binder bracket base S01011 reel disc Tape reel disc post (upper) Tape reel disc post (lower)

  • Page 65: Parts For 522D-3Xx-09, 522D-3Xx-09E

    7.24 Parts for 522D-3xx-09 522D-3xx-09E (1) High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 66 Qty. Part No. Description For Clutch For ES DD Motor Motor Parts for ) t f Cloth plate assembly 522D-3xx-09 522D-3xx-09E (1) ) l l S01011 301S11020 Screw High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 67 7.25 Parts for 522D-3xx-09 522D-3xx-09E (2) High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 68 For Clutch For ES DD Motor Motor Parts for 30117002 Needle guard (rear) 3011700600 Needle guard (rear) bracket assembly 522D-3xx-09 S05003 Screw M5x10 522D-3xx-09E (2) W02001 Washer S01002 Screw M4x6.5 30102037 Shaft 30128035 Washer H05013 Snap ring 30106003 Link assembly...
  • Page 69 7.26 Parts for 522D-3xx-09 522D-3xx-09E (3) High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 70 7.26 Qty. Part No. Description For Clutch For ES DD Motor Motor Parts for 522D-3xx-09 522D-3xx-09E (3) Snap ring Snap ring High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...

  • Page 71: Parts For 522D-3Xx-08 / -09, 522D-3Xx-08E / -09E

    7.27 Parts for 522D-3xx-08 /-09 522D-3xx-08E /-09E (1) High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 72 7.27 Qty. Part No. Description For Clutch For ES DD Motor Motor Parts for 522D-3xx-08 /-09 522D-3xx-08E /-09E (1) High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 73 7.28 Parts for 522D-3xx-08 / -09 522D-3xx-08E / -09E (2) High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 74 Part No. Description For Clutch For ES DD Motor Motor Parts for 522D-3xx-08 / -09 522D-3xx-08E / -09E (2) 3010501900 Clutch driving rod connection assembly Screw stud pin fl r 30101041 Belt cover assembly Belt cover High Speed Flat Bed Interlock Sewing Machine...
  • Page 75 7.29 Parts for 522D-3xx-08 / -09 522D-3xx-08E / -09E (3) High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...
  • Page 76 Part No. Description For Clutch For ES DD Motor Motor Parts for 522D-3xx-08 / -09 522D-3xx-08E / -09E (3) Guide bracket S01015 Snap ring e bracket g washer ) t f Snap ring High Speed Flat Bed Interlock Sewing Machine...

  • Page 77: Parts For 522D-3Xx-01H 522D-3Xx-01He

    7.30 Parts for Looper Mechanism 522D-3xx-01H 522D-3xx-01HE Qty. Part No. Description For Clutch For ES DD Motor Motor High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...

  • Page 78: Machine Accessories

    7.31 Machine Accessories Qty. Part No. Description For Clutch For ES DD Motor Motor J910750-001 Oil Pouch (750ml) ) l l n assembly IP07042-005 t l i ) l l High Speed Flat Bed Interlock Sewing Machine Instruction Manual and Parts List...

  • Page 79: Gauge Parts List

    Gauge Parts List Needle Needle Needle Plate Main Feed Dog Differential Model Gauge Holder Feed Dog 522D [mm] 30134001 30115002 3xx-31 / -31E 3011400700 30134002 30115003 30134001 30115006 3xx-03 / -03E 30114006 30114005 30134002 30115007 30134001 30115002 3011400700 3xx-08 / -08E...
  • Page 80 SINGER and the Cameo "S" Design are exclusive trademarks of The Singer Company Limited S.à r.l. or its Affiliates. ©2012 The Singer Company Limited S.à r.l. or its Affiliates. All rights reserved. www.singer.com...

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