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Contec CONPROSYS CPS-CNT-3202I Reference Manual

Counter module
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Reference Manual
(Hardware)
Counter Module
CPS-CNT-3202I
CONTENTS
Introduction .................................................................. 4
Safety Precautions .................................................... 11
Product Nomenclature and Function................ 19
Installation ................................................................... 32
Appendix ...................................................................... 46
Optional Products .................................................... 52
Customer Support and Inquiry ........................... 54
Index .............................................................................. 56

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Summary of Contents for Contec CONPROSYS CPS-CNT-3202I

  • Page 1 Reference Manual (Hardware) Counter Module CPS-CNT-3202I CONTENTS Introduction ..............4 Safety Precautions ............ 11 Product Nomenclature and Function....19 Installation ..............32 Appendix ..............46 Optional Products ............ 52 Customer Support and Inquiry ......54 Index ................56...

  • Page 2: Table Of Contents

    Table of Contents Introduction ............... 4 1. Related Manuals ..............................5 2. Check the Firmware Version ..........................6 3. About the Product ..............................7 4. Features ..................................8 1. Hardware features............................8 5. Product Configuration List ..........................10 Safety Precautions ............11 1.
  • Page 3 Table of Contents Appendix ................46 1. Specifications ................................ 47 1. Specifications ..............................47 2. Physical Dimensions ............................50 3. The Details of Model Name..........................51 Optional Products ............52 1. Optional Products ............................... 53 Customer Support and Inquiry ........54 1.

  • Page 4: Introduction

    Introduction This section provides necessary information of the product such as the outline, bundled items and manuals before actual use. — 4 —...

  • Page 5: Related Manuals

    (Printed matter) package. and describes the precautions. Setup Manual Download from Read this when setting up the This describes the required items for the Contec product. setup and configuration procedure. website (PDF) Reference Manual Download from Read this when operating the...

  • Page 6: Check The Firmware Version

    Before start using the product, visit our website to check the firmware version and update to the latest one if necessary. Updating firmware to the latest version will resolve troubles and stabilize the operation. https://www.contec.com/download/ Download Refer to the "Reference Manual (Software)" for the details of the firmware updating.

  • Page 7: About The Product

    — — Introduction CPS-CNT-3202I Reference Manual (Hardware) 3. About the Product This product is a configurable module that adds the interface, which counts input pulse signals from external devices, to the configurable controller of our CONPROSYS series. It has two channels of 32-bit up/down counters, allowing external devices such as a rotary encoder and a linear scale to be connected.

  • Page 8: Features

    — — Introduction CPS-CNT-3202I Reference Manual (Hardware) 4. Features 1. Hardware features  Count two-phase signals This product can count two-phase and single-phase signals including encoders, and linear scales. It is equipped with two channels of 32- bit up/down counters. ...
  • Page 9 The product has LED for an operation check, which helps you visually confirm the communication status of each interface.  No electrolytic capacitor battery No electrolytic capacitor is used. The Contec is creating the product with a longer life. — 9 —...

  • Page 10: Product Configuration List

    — — Introduction CPS-CNT-3202I Reference Manual (Hardware) 5. Product Configuration List The product consists of the items listed below. Check, with the following list, that your package is complete. If you discover damaged or missing items, contact your retailer. Product…1 Product Guide…1 Warranty Certificate…1 Serial Number Label…1...

  • Page 11: Safety Precautions

    Safety Precautions Understand the following definitions and precautions to use the product safely. Never fail to read them before using the product. — 11 —...

  • Page 12: Safety Information

    — — Safety Precautions CPS-CNT-3202I Reference Manual (Hardware) 1. Safety Information This document provides safety information using the following symbols to prevent accidents resulting in injury or death and the destruction of equipment and resources. Understand the meanings of these labels to operate the equipment safely. DANGER indicates an imminently hazardous situation which, if not DANGER avoided, will result in death or serious injury.

  • Page 13: Handling Precautions

    — — Safety Precautions CPS-CNT-3202I Reference Manual (Hardware) 2. Handling Precautions DANGER Do not use the product in locations exposed to a flammable or corrosive gas. It may cause  explosion, fire, electrical shock, or malfunction. Do not allow the device to come into contact with foreign substances (metal particles, ...
  • Page 14 When removing connectors or cables, always unplug the power cables and confirm the LEDs  are turned off. Do not modify the product. CONTEC will bear no responsibility for any problems, etc.,  resulting from modifying the product. In the event of failure or abnormality (foul smells or excessive heat generation), unplug the ...
  • Page 15 About a caution mark on the product : Touching the product may cause a burn as the surface  becomes extremely hot during the operation. Regardless of the foregoing statements, CONTEC is not liable for any damages whatsoever  (Including damages for loss of business profits) arising out of the use or inability to use this CONTEC product or the information contained herein.
  • Page 16 Lors du dépôt de connecteurs ou de câbles, toujours débrancher les câbles d’alimentation de  l’unité centrale et confirmer la mise hors tension des DEL. Ne pas modifier le produit. CONTEC ne pourra être tenue responsable de tout problème, etc.,  issu de la modification du produit.
  • Page 17 Lors d’un fonctionnement du produit sans interruption, s’assurer de lire le manuel du site Web CONTEC et d’assimiler le contenu. Lorsque le produit est utilisé à un endroit influencé par une surintensité ou une surtension ...

  • Page 18: Regarding "Ce Emc Directive Notice

    — — Safety Precautions CPS-CNT-3202I Reference Manual (Hardware) 1. Regarding “CE EMC Directive Notice” The ferrite core must be installed in interface connecting cable so that this product may suit the above-mentioned standard. (See the following table for the ferrite core type. (or relevant type can be accepted).

  • Page 19: Product Nomenclature And Function

    Product Nomenclature and Function This section describes product component names and their functions, pin assignment of each connector. — 19 —...

  • Page 20: Nomenclature Of Product Components

    — — Product Nomenclature and Function CPS-CNT-3202I Reference Manual (Hardware) 1. Nomenclature of Product Components Component names of the product are shown in the figure below. Name Function Stack Bus Used for power supply and communication with the configurable type module. LED Indicator This indicates status of the product.

  • Page 21: Description Of Product Components

    — — Product Nomenclature and Function CPS-CNT-3202I Reference Manual (Hardware) 2. Description of Product Components Components such as connectors, switches are described. 1. Stack Bus It is used for power supply and communication to the configurable type module. CAUTION Never set or remove the product while power is active. ...

  • Page 22: Counter Input Connector

    — — Product Nomenclature and Function CPS-CNT-3202I Reference Manual (Hardware) 3. Counter Input Connector This product has phase-A, phase-B, phase-Z, general-purpose input signals, and match signal output of counters. Use the 10-pin connector, included in the package to connect to external power. Connector type: DEGSON 15EDGKC-3.81-10P-13-00AH (or equivalent) Pin Assignment Pin No.

  • Page 23: Dip Switch

    — — Product Nomenclature and Function CPS-CNT-3202I Reference Manual (Hardware) Pin No. Signal Name Description EQ.N Negative common of match signal output. It connects the negative side of external power. N.C. This pin is left unconnected. N.C. This pin is left unconnected. 4.

  • Page 24: Types And Operations Of Pulse Signals

    — — Product Nomenclature and Function CPS-CNT-3202I Reference Manual (Hardware) 3. Types and Operations of Pulse Signals 1. Types of Pulse Signals The following types of pulse signals (operation modes) can be set. 2-phase Input, Synchronous Clear, Multiply by 1 ...
  • Page 25 — — Product Nomenclature and Function CPS-CNT-3202I Reference Manual (Hardware)  Single-phase Input For a single-phase input, the count increments when an UP pulse is input and decremented when a DOWN pulse is input. The count remains unchanged if UP and DOWN pulses are input simultaneously. UP Pulse (Phase-A/UP) DOWN pulse...

  • Page 26: Multiplication Of Count Input

    — — Product Nomenclature and Function CPS-CNT-3202I Reference Manual (Hardware) 3. Multiplication of Count Input Setting the count input multiplication setting to two or four times enables you to fine-tune controlling.  Example counting when count input multiplication is set During 2-Phase input When counterclockwise is specified When clockwise is specified...

  • Page 27: Count Clear

    — — Product Nomenclature and Function CPS-CNT-3202I Reference Manual (Hardware) 4. Count Clear  Example counting during synchronous clear If a counter is set for CW (clockwise) direction Up-count and phase-Z positive logic, within a low level input of phase-B, a high level signal of phase-Z input will reset the count value of this counter; after this phase-Z input signal goes to low level, the following rising edge of the phase-A signal will start the counting operation.
  • Page 28 — — Product Nomenclature and Function CPS-CNT-3202I Reference Manual (Hardware)  Phase Z/CLR Input Enable Frequency (Positive logic) Phase-Z is the signal to clear the counter to zero. The number of phase-Z inputs can be specified by software. Disable phase-Z input Phase-Z input - - - - - - - - - -...

  • Page 29: Other Function

    — — Product Nomenclature and Function CPS-CNT-3202I Reference Manual (Hardware) 4. Other Function 1. Compare Register Compare the count value of a corresponding channel with the compare register value. If these two values match, set status bit "EQ" to "0" (remains 0 as long as they are in agreement). This register can be set to any value from 0h to FFFFFFh.

  • Page 30: Programmable Timer

    — — Product Nomenclature and Function CPS-CNT-3202I Reference Manual (Hardware) CAUTION All externally input signals (except for general-purpose input signals) are fetched through the  digital filter into the internal counter. They are fetched after a delay of four set-sampling-cycle clocks.
  • Page 31 — — Product Nomenclature and Function CPS-CNT-3202I Reference Manual (Hardware) CAUTION The default state is set to "pulse width=0 (do not output).  Pulse widths may slightly vary depending on the specifications of a connected load.  ATTENTION L’état par défaut est réglé à « largeur impulsion=0 (pas de sortie) ...

  • Page 32: Installation

    Installation This section describes how to mount the product on a DIN rail, and to connect to an external device with a cable. — 32 —...

  • Page 33: Install The Product

    — — Installation CPS-CNT-3202I Reference Manual (Hardware) 1. Install the Product 1. Installation Conditions  Installation Orientation Install the product in the orientations shown below (0 °C). Other orientations may cause problems such as malfunctions due to inadequate heat dissipation. Orientation for DIN rail Mounting —...
  • Page 34 — — Installation CPS-CNT-3202I Reference Manual (Hardware)  Ambient Temperature The ambient temperature is decided from the multiple measurement points which are a 50mm- distance from the product. During the operation, adjust the air current to make certain that the temperatures measured in the points stay within the specified temperature.
  • Page 35 — — Installation CPS-CNT-3202I Reference Manual (Hardware) ATTENTION Remarquez que même si la température ambiante se situe dans la plage de température  spécifiée, une défaillance opérationnelle peut survenir si un autre appareil à proximité émet beaucoup de chaleur. Le rayonnement influence la hausse de température du produit. N’installez pas le produit dans un espace entièrement scellé...

  • Page 36: Setting The Configurable Type Module

    — — Installation CPS-CNT-3202I Reference Manual (Hardware) 2. Setting the Configurable Type Module CAUTION If the modules set side-by side are disconnected during the operation, it can cause damage to  the product. Set the controller on DIN rail in order to avoid the trouble. Always confirm the PWR-LED is turned off before setting or removing the modules.
  • Page 37 — — Installation CPS-CNT-3202I Reference Manual (Hardware) Unlock the hooks of the module. If the hooks are stuck, use a slotted screwdriver to unlock. Engage the side rail of the setting module to the side rail of the controller (or another module) that is already mounted.
  • Page 38 — — Installation CPS-CNT-3202I Reference Manual (Hardware) Put back and slide the end cover to the module.  How to Remove First, slide the attached end cover from the configurable type module to remove it. Unlock the hooks of the module. If the hooks are stuck, use a slotted screwdriver to unlock.
  • Page 39 — — Installation CPS-CNT-3202I Reference Manual (Hardware) Unlock the hook with a slotted screwdriver There are two ways to unlock the hook using a slotted screwdriver. Unlock it by one of the following. Using the screwdriver as leverage  Insert a slotted screwdriver (the point should be smaller than 4.5mm) into a hole. (see the figure below) By using the screwdriver as leverage, move it downward in the direction of the arrow to unlock.
  • Page 40 — — Installation CPS-CNT-3202I Reference Manual (Hardware) With the hooks unlocked, pull the module toward you. Put back the end cover to the controller. — 40 —...

  • Page 41: Connecting To An External Device

    — — Installation CPS-CNT-3202I Reference Manual (Hardware) 2. Connecting to an External Device Use the supplied connector plug to connect the product to an external device. The following example describes how to make the connecting cable with a 10-pin connector. Connection cable The supplied External device...
  • Page 42 — — Installation CPS-CNT-3202I Reference Manual (Hardware) ATTENTION Ne tirez pas sur le câble de la fiche du connecteur pour retirer la fiche, vous risquez de briser  le fil. Saisissez toujours le connecteur pour le retirer. Utilisez un couple de 0,19 N·m pour le connecteur présent. ...

  • Page 43: Cable Connection

    — — Installation CPS-CNT-3202I Reference Manual (Hardware) 3. Cable Connection 1. Counter Input  Counter Input Cable Use the counter input cable described below. Cable Use copper wires that tolerate the temperature of 90 °C and higher. Applicable wire AWG28 - 16 Cable Length The length differs depending on the actual use environment.
  • Page 44 — — Installation CPS-CNT-3202I Reference Manual (Hardware) *The general-purpose input signals use the same circuit structure. CAUTION To use external power 5V, turn on all the DIP switches on the side of the product.  To use external power 12V, turn off all the DIP switches on the side of the product. ...
  • Page 45 — — Installation CPS-CNT-3202I Reference Manual (Hardware) Example Connection with a Linear Scale One-shot Pulse Output Connection When the count value of each channel and the user set value match, the circuit outputs a matched signal for one shot (1 pulse). The pulse wide setting can be done on Web browser menu.

  • Page 46: Appendix

    Appendix This section lists the specifications and the physical dimensions of the product, and the details of model name. — 46 —...

  • Page 47: Specifications

    — — Appendix CPS-CNT-3202I Reference Manual (Hardware) 1. Specifications 1. Specifications Function Specifications Item CPS- CNT-3202I Counter Input Number of Channels Count system Up/down counting Max. count FFFFFFFFH (binary data, 32bit) Counter input type Opto-coupler isolated input (Compatible with current sink output) (Positive logic) Isolation Opto-coupler Isolation...
  • Page 48 — — Appendix CPS-CNT-3202I Reference Manual (Hardware) Item CPS- CNT-3202I External power*1 5V ±5% or 12VDC ±10% Min. 200mA DI (Green) x 2ch Match Signal Output point 1 x 2 channels Output Output type Opto-coupler isolated open collector output Output rating 35VDC (Max.), 50mA (per 1 point) Residual Voltage with 0.5V or less...
  • Page 49 — — Appendix CPS-CNT-3202I Reference Manual (Hardware) Installation Environment Requirements Item CPS-CNT-3202I Operating ambient temperature -20 - +60°C Operating ambient humidity 10 - 90%RH (No condensation) Non-operating ambient -20 - +60°C temperature Non-operating ambient humidity 10 - 90%RH (No condensation) Floating dust particles Not to be excessive Corrosive gases...

  • Page 50: Physical Dimensions

    — — Appendix CPS-CNT-3202I Reference Manual (Hardware) 2. Physical Dimensions 25.2 94.7 [mm] — 50 —...

  • Page 51: The Details Of Model Name

    — — Appendix CPS-CNT-3202I Reference Manual (Hardware) 3. The Details of Model Name Details of the model name are described below. CPS - CNT - 32 02 I CONPROSYS Series Item Description Interface CNT Counter Resolution 32 bit Channel 2 Channels Isolution Bus Isolation —...

  • Page 52: Optional Products

    Optional Products This section lists optional items that can be used along with the product. — 52 —...

  • Page 53: Optional Products

    Fitting power supply 90W supply (Output: 100 - 240VAC, Output: 24VDC 3.8 A) CPS-PWD-30AW24-01 Fitting power supply 30W (Output: 100 - 240VAC, Output: 24VDC 1.3 A) Visit the Contec website for the latest optional products. https://www.contec.com/ Website — 53 —...

  • Page 54: Customer Support And Inquiry

    Customer Support and Inquiry CONTEC provides the following support services for you to use CONTEC products more efficiently and comfortably. — 54 —...

  • Page 55: Services

    — — Customer Support and Inquiry CPS-CNT-3202I Reference Manual (Hardware) 1. Services CONTEC offers the useful information including product manuals that can be downloaded through the Contec website. Download https://www.contec.com/download/ You can download updated driver software, firmware, and differential manuals in several languages. Membership registration (myCONTEC) is required to use the services.

  • Page 56: Index

    Index — 56 —...
  • Page 57 — — Index CPS-CNT-3202I Reference Manual (Hardware) Revision History MONTH YEAR Summary of Changes November 2016 The First Edition June 2018 Changed the layout of the manual. — 57 —...
  • Page 58 CONTEC CO., LTD. 3-9-31, Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan https://www.contec.com/ No part of this document may be copied or reproduced in any form by any means without prior written consent of CONTEC CO., LTD. CPS-CNT-3202I Reference Manual (Hardware) NA05206 (LYUG043) 06152018_rev3 [11042016]...

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