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Sealey YK509F.V3 Quick Start Manual page 3

50tonne floor type hydraulic press

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5. INSTALLATION
DANGER! Models are purpose designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always
ensure the workpiece and press tools are secured on the table and will not flex or suddenly "give way" causing danger to
operator or the component.
5.1.
SECURE PRESS TO THE FLOOR
DO NOT attempt to move assembled press manually. When moving the press follow the instructions as detailed in Section 1.
8
5.1.1.
Move the press to the mounting location, and spot mark through fixing holes in base section (#66) onto the floor.
5.1.2.
Check for any hidden wiring or cables, if needed change the location for the holes.
5.1.3.
Temporarily move the press to the side.
5.1.4.
Use a masonry drill bit to drill the four holes about 3" to 4" deep into the concrete or wood, as necessary.
5.1.5.
Clean out the drilled holes.
5.1.6.
Position the press and align the holes in the base section with the holes in the floor.
5.1.7.
Use four concrete anchor bolts or lag bolts for wooden floors, (not included), to secure to the floor.
WARNING! To prevent serious injury DO NOT use damaged equipment. If abnormal noise or vibration occurs have the problem
corrected.
WARNING! Ensure the mounting surface is capable of withstanding the weight of the press and workpieces.
5.2.
BEFORE FIRST USE
5.2.1.
Before operating the press, purge the hydraulic system in order to eliminate any air that may have built up during transit. Open the
release valve and pump the handle several times and close the release valve. Should the system malfunction at any time, repeating
this process may resolve the problem.
DANGER! Models are purpose designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always
ensure the workpiece and press tools are secured on the table and will not flex or suddenly "give way" causing danger to operator or
the component. Also ensure you have read and understood section 1 Safety Instructions.
6. OPERATION
6.1.
SETTING THE BED FRAME HEIGHT
6.1.1.
Turn the hand winch (#21) until the cables just takes the weight of the bed frame (#28).
6.1.2.
Remove the retaining clips (#26) from the back of the pins (#27) and withdraw the pins, storing them in a secure location.
6.1.3.
Use the hand winch (#21) to raise or lower the bed frame (#28) to the desired height.
6.1.4.
Re-insert the pins (#27) and the retaining clips (#26).
6.1.5.
Slacken off the hand winch (#21) so that the pins (#27) are taking the full weight of the bed frame (#28).
6.2.
Check that the release valve on the hydraulic unit is fully closed, ready for operating.
6.3.
Position the V-block (#4) or press tools to be used onto the table and align beneath the ram. Place workpiece onto the table or V-blocks
and align beneath the ram as required.
NOTE: Care must be taken to ensure a V-block does not fall from the press table. If necessary hold the configuration in position with
clamps (not supplied).
WARNING! DO NOT apply off centre loads.
WARNING! Monitor the pressure gauge during operation to ensure that the rated capacity of the press is not exceeded.
6.4.
When the operation is complete turn the release valve anti-clockwise to release the pressure. The piston and the ram head will
retract automatically.
NOTE: Always keep the piston retracted after use to avoid corrosion.
7.
MAINTENANCEI
7M
NOTE: Maintenance and repair must be carried out by qualified person. Contact your Sealey stockist for details.
7.1.
Check all fittings are tight before each use.
7.2.
Lubricate all moving parts at regular intervals.
7.3.
Always keep the press clean, dry, and protect from harsh conditions.
7.4.
Should you need to replace the oil ensure the piston is fully retracted. An excess of oil will render the press inoperative.
Use only appropriate Sealey hydraulic jack oil. DO NOT use brake fluid. Contact your local Sealey stockist for details. Purge the system
to remove any air.
7.5.
Check your model parts information for spares.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE MACHINE.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN PRODUCT TO US. Please telephone us on 01284 757500 to obtain the address and phone number of your local
agent.
If the product is under guarantee please contact your stockist.
De-commissioning Product
Should the product become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of
the product and the oil according to local regulations.
© Jack Sealey Limited
NTENANCE
Original Language Version
YK509F.V3 Issue 1 10/05/21

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