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Honeywell N568X Integration Manual

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N568X/N569X Decoded
Image Engines
Integration Manual

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Summary of Contents for Honeywell N568X

  • Page 1 N568X/N569X Decoded Image Engines Integration Manual...
  • Page 2 Disclaimer Honeywell International Inc. (“HII”) reserves the right to make changes in specifications and other information contained in this document without prior notice, and the reader should in all cases consult HII to determine whether any such changes have been made.

  • Page 3: Table Of Contents

    Table of Contents Contact Customer Support Product Service and Repair ....................v Limited Warranty ........................v Send Feedback ........................v Chapter 1 - Introduction and Installation About the N56XX Decoded Out Image Engines ..............1-1 Optics Module to Decoder Board Connector ...............1-2 Decoder Board to Host Interface Connectors ..............1-2 12-pinM FPC Connector (Gold) ...................1-2 Host Interface Signal Descriptions .................1-3...
  • Page 4 AC Characteristics....................... 3-4 Power Up From Power Off State (Low Power Mode)*........... 3-4 Power Off Timing (Low Power Mode)* ................3-5 USB Enumeration Timing ....................3-6 Interleaved Mode ......................3-7 Environmental Specifications ....................3-8 Chapter 4 - Optics and Illumination Sensor ..........................
  • Page 5 Design Considerations ......................A-1 Test Results.........................A-1 Model 1: Corded Unit in TTL-232 Mode (RJ45/RS232)..........A-2 Model 2: Corded Unit in USB Full-Speed Mode (RJ45/USB Standard A) .....A-6 Model 3: Corded Unit in USB High-Speed Mode (USB Micro-B/USB Standard A) ..A-10 Appendix B - Laser Aimer Patterns N56XX Laser Aimer Pattern ....................B-1 Pattern 11 ........................B-1 Pattern 12 ........................B-2...

  • Page 7: Contact Customer Support

    Support. Contact your service center to obtain a Return Material Authorization number (RMA #) before you return the product. To obtain warranty or non-warranty service, return your product to Honeywell (postage paid) with a copy of the dated pur- chase record.Limited Warranty...
  • Page 8 Product Agency Compliance For agency models: N5680, N5683, N5690, and N5693. Note: It is the OEM manufacturer’s responsibility to comply with applicable regulation(s) in regard to standards for specific equipment combinations. Refer to www.honeywellaidc.com/compliance to review and download any publicly available documentation pertaining to the certification of this product in a given country.
  • Page 9 ESD Precautions The engine is shipped in ESD safe packaging. Use care when handling the scan engine outside its packaging. Be sure ground- ing wrist straps and properly grounded work areas are used. Dust and Dirt The engine must be sufficiently enclosed to prevent dust particles from gathering on the imager and lens. When stocking the unit, keep it in its protective packaging.
  • Page 10 viii...

  • Page 11: Chapter 1 - Introduction And Installation

    Introduction and Installation About the N56XX Decoded Out Image Engines The N56XX decoded out engine is a miniature, CMOS imager-based (black/white or color) image capture and bar code imaging module device. It is configured to be sold as a bracketed module or as the optics module and decoder board separately. The modules are designed for easy integration into an OEM portable device.

  • Page 12: Optics Module To Decoder Board Connector

    Optics Module to Decoder Board Connector The imager flex circuit is a custom component. There are two flex circuit options available; one for bracketed and non-bracketed applications and a longer one for non-bracketed applications only. The flex coming across the decoder board and connecting to the top of (not across) the engine is the recommended orientation.

  • Page 13: Host Interface Signal Descriptions

    Host Interface Signal Descriptions Note: Do not connect unused pins to GND. TTL Level 232 Interface Signal Description Input TTL level 232 polarity control with 68k ohm pull-up. Connect to ground for 232 Inv UART to UART serial signal polarity and override internal polarity control. This signal can also be driven to a logic low level internally and tying or pulling this input to Vcc is not recommended.

  • Page 14: Micro-B Connector

    USB Interface Signal Description <no connection> Power Supply voltage input. Refer to specified input values on page 3-1. Power Supply and signal ground. Input/ USB D- differential data signal. Output <reserved> Output Input/ USB D+ differential data signal. Output <reserved> Output PWRDWN/ Output...

  • Page 15: Ttl Level 232 Interface

    This interface is used if you want to connect via USB with IBM SurePOS capabilities. (This is the best choice when connect- ing to the USB port of an IBM POS terminal). Note: For additional USB programming and technical information, refer to Honeywell’s “USB Application Note,” available at www.honeywellaidc.com.

  • Page 16: Presentation Mode

    Lower power trigger mode causes the N56XX to power off between scans. A manual trigger activation causes the power to be turned on. The trigger line is controlled on the N56XX with a pullup so the line must be left floating to successfully enter the low power modes.
  • Page 17 If it takes 2 ms for the illumination to be full-on, in response to nFLASH_OUT, FLACON should be configured to 127 (2 ms = 127 * 16.7 µS). This signal is driven by an Open Drain NC7WZ07 device with a V = 5.5V through the 100K pull up resistor on the Omax engine.
  • Page 18 1 - 8...

  • Page 19: Chapter 2 - Power Control

    • Allow ambient light to assist the image engine in bar code decoding, thereby reducing the on-time of the illumination LEDs. Honeywell engineers have successfully designed the image engine into many applications as described above. Please contact your Honeywell sales manager or solutions architect for detailed design assistance.
  • Page 20 2 - 2...

  • Page 21: Chapter 3 - Electrical

    Electrical DC Characteristics Operating Voltage Configuration Nominal Unit RS232 Only 4.75 5.25 USB (Full Speed) Only 4.75 5.25 USB (High Speed) Only 1.At least 3.0V must be maintained at the N56XX input connector during scanning. 2.At least 4.75V must be maintained at the N56XX input connector during scanning. 3.No RS232 option available.

  • Page 22: Absolute Maximum Ratings (T=23°C)

    Absolute Maximum Ratings (T=23°C) Parameter Unit -0.5 Input -0.5 Vcc +0.5 Output DC Operating ° (Vcc +3.3V, T= 23 Parameter Signals Unit nRXD, nCTS 2.31 nWAKE 2.47 0.55 PWRDWN, nBEEPER, 100K to nGRLED 0.55 nTXD, nRTS (I = 16mA) ° (Vcc +5V, T= 23 Parameter Signals...

  • Page 23: Current Draw

    Current Draw For RS232: Idle, Standby and Power Off power modes are controlled by the SDRTIM, 232LPT, TRGLPT, and TRGMOD set- tings. Idle mode is entered when the SDRTIM time-out expires. Standby mode is entered when the SDRTIM and 232LPT time- outs expire.

  • Page 24: Power Conditioning And Interruptions

    Power Conditioning and Interruptions Always apply power to the imager after connecting to the interface device. Warning! Connecting the imager to live power (“hot plugging”) may damage the electronic components of the imager. A clean and stable power source is required for the imager. Momentary power interruptions or fluctuations put the imager into Power Off mode.

  • Page 25: Power Off Timing (Low Power Mode)

    Tx - Sending data from the host* Note: * The following settings were used to capture the above plots: DEFALT;TERMID0;TRGLPT2;232LPT2;TRGMOD2. Power Off Timing (Low Power Mode)* After nWAKE and nTRIG are released it takes about 6 seconds for the PWRDWN signal to go high (hardware time-out) with the lowest setting for TRGLPT (TRGLPT1 - low power time-out of 1 second).

  • Page 26: Usb Enumeration Timing

    USB Enumeration Timing Note: USB enumeration timing varies depending on the host. USBSPD0 -- Full Speed Showing Vin, nRESET and D+. USBSPD1 -- High Speed Showing Vin, nRESET and D+. 3 - 6...

  • Page 27: Interleaved Mode

    Interleaved Mode Typical current profile from power up to power off - showing Vin current, nTRIG, nGOODREAD, PWRDWN Typical current profile from power up - showing Vin current, nTRIG, nGOODREAD, PWRDWN - ZOOMED in 3 - 7...

  • Page 28: Environmental Specifications

    Environmental Specifications Parameter Specification Temperature Ranges (non-condensing): Operating -13° F to 122° F (-25° C to 50° C) -40° F to 158° F (-40° C to 70° C) Storage Humidity (Operating and Storage) Up to 95% RH, non-condensing at 122° F (50° C) Shock The Image Scanning Engine optics modules function properly after being subjected to 18 shocks of 2,000 Gs for 0.7msec and 18 shocks of 2,500 Gs for...

  • Page 29: Chapter 4 - Optics And Illumination

    Optics and Illumination Sensor Proprietary Color CMOS sensor with global shutter and 844 x 640 pixel resolution; 60 frames per second. Illumination Wavelength 624 nm Red LED (B/W Sensor) or Broadspectrum White LED (Color Sensor). Aiming Wavelength N5680/N5690 Imager: 528 nm visible green LED. N5683/N5693 Imager: 650 nm high-visibility red laser;...

  • Page 30: N56Xx Laser Aimer (Er Lens At 9.27") Window Size Diagram

    N56XX Laser Aimer (ER lens at 9.27”) Window Size Diagram 4 - 2...

  • Page 31: N56Xx Laser Aimer (Sr And Hd Lens At 5.27") Window Size Diagram

    N56XX Laser Aimer (SR and HD lens at 5.27”) Window Size Diagram Reflective Materials in the Imager’s Field of View Highly reflective objects in the imager’s field of view can cause bright spots to appear in the image and can increase the amount of time needed to read the image.

  • Page 32: Depth Of Field Specifications-Guaranteed

    Depth of Field Specifications—Guaranteed All distances are measured from the front of the engine, +23°C (+73°F), in the dark (0 lux) and using photographic quality codes. Note: Values for HD and SR models are valid from revision AA and higher (see product label for revision). For older revision, see the depth of field specifications in the N56XX Integration Manual Rev F (P/N N56XX-IM Rev F).

  • Page 33: Guaranteed-White Illumination

    Focus Extended Range (ER) Delta Near Distance Far Distance (in/ Symbology (in/cm) (in/cm) 5 mil C39/128 5.8 (14.7) 8.8 (22.4) 3.0 (7.6) 7.5 mil C39/128 4.4 (11.2) 13.0 (33.2) 8.6 (21.8) 10 mil C39/128 3.2 (8.1) 16.1 (40.9) 12.9 (32.8) 15 mil C39/128 2.0 (5.1) 19.0 (48.3)
  • Page 34 Focus Standard Range (SR) Near Distance Far Distance (in/ Delta Symbology (in/cm) (in/cm) 5 mil C39 2.2 (5.6) 6.7 (17.1) 4.5 (11.5) 10 mil C39 1.0 (2.5) 14.1 (35.8) 13.1 (33.3) 15 mil C39 1.3 (3.4) 20.7 (52.6) 19.4 (49.2) 20 mil C39 2.0 (5.5) 19.7 (50.9)

  • Page 35: Depth Of Field Specifications-Typical

    Depth of Field Specifications—Typical All distances are measured from the front of the engine, +23°C (+73°F), 200/250 lux, and using photographic quality codes. Extended reading range active for Code 39 for HD and SR models. Typical—Red Illumination Monochrome and monocolor sensors. Focus High Density (HD) Near Distance...

  • Page 36: Typical-White Illumination

    Typical—White Illumination Monocolor sensors only. Focus High Density (HD) Near Distance (in/ Far Distance (in/ Delta Symbology (in/cm) 3 mil C39 1.2 (3.1) 5.7 (14.4) 3.3 (8.3) 5 mil C39 1.3 (3.4) 5.5 (13.9) 4.1 (10.4) 7.5 mil C128 0.9 (2.2) 4.8 (12.2) 3.9 (10.0) 5 mil PDF...

  • Page 37: Bar Code Reading Angles

    Bar Code Reading Angles Note: The following angles are not cumulative. Parameter Specification Specular Reflection Angle ±5° ±45 degrees typical for 2.9-inch wide 15-mil C128 (uncontrolled, can be demand printed) Pitch ±45 degrees typical for MaxiCode (SR, ER at 6.3”, HD at 4.8”) ±65 degrees typical for 1-inch tall 15-mil C128 (uncontrolled, can be demand printed) Skew ±45 degrees typical for MaxiCode (SR, ER at 6.3”, HD at 4.8”)
  • Page 38 4 - 10...

  • Page 39: Chapter 5 - Mechanical Specifications

    Mechanical Specifications N56XX Engine Bracketed Mounting The illustrations below show the mechanical mounting dimensions for the N56XX: Units = mm 5 - 1...

  • Page 40: N56Xx Unbracketed Mounting

    The illustration below shows the lens center dimensions for the N56XX: Units = mm Note: M2 mounting screws should be sized so that they do not protrude above the mounting surface. N56XX Unbracketed Mounting We recommend to not use a bending radius of less than 1.5 mm for single layer flex cables. Units = mm Note: Vertical location of PCB subassembly relative to the optics module is dependent on the integrator’s requirements.

  • Page 41: N56Xx Connector Position

    The illustration below shows the N56XX optics module, flex connector, and decoder board in a non-bracketed orientation: Units = mm N56XX Connector Position Units = mm 5 - 3...

  • Page 42: Mounting Configuration For N56Xx (Laser Aimer) Optics Module Without Ears

    Mounting Configuration for N56XX (Laser Aimer) Optics Module without Ears The illustration below shows a N56XX bottom flush mount with self tapping screws: Note: Self-tapping screws are recommended at a torque of 2.02±0.6 KG-CM (1.75±0.5 In-LB). The recommended self-tapping screws are: Textron Plastite 48-2, #2-28 screw or Textron Delta Pt 22, M2.3 screw. Any screw should be tested to verify proper fit and performance with the module.
  • Page 43 Mounting Configuration for N56XX (Laser Aimer) Optics Module with Ears The illustration below shows the N56XX mounting tabs: Units = mm Note: Lock washers (or some other method of preventing screw loosening) are recommended with any fastening method used. 5 - 5...

  • Page 44: Mounting Configuration For N56Xx (Led Aimer) Optics Module Without Ears

    Mounting Configuration for N56XX (LED Aimer) Optics Module without Ears The illustration below shows a N56XX bottom flush mount with self tapping screws: Note: Self-tapping screws are recommended at a torque of 2.02±0.6 KG-CM (1.75±0.5 In-LB). The recommended self-tapping screws are: Textron Plastite 48-2, #2-28 screw or Textron Delta Pt 22, M2.3 screw. Any screw should be tested to verify proper fit and performance with the module.

  • Page 45: Mounting Configuration For N56Xx (Led Aimer) Optics Module With Ears

    Mounting Configuration for N56XX (LED Aimer) Optics Module with Ears The illustration below shows the N56XX mounting tabs: Units = mm Note: Lock washers (or some other method of preventing screw loosening) are recommended with any fastening method used. 5 - 7...

  • Page 46: Protecting The Engine From Movement

    Protecting the Engine from Movement Care should be taken to mount the Image Engine in a configuration that does not allow relative movements between the flex connector and the flex strip within the connector. Such movements could cause fretting corrosion and lead to intermittent con- nections.
  • Page 47 The standard flex circuit/connector assembly, which is approximately .95 inches (24.00 mm) in length is illustrated below. This option is available in bracketed configurations only. Units = mm 5 - 9...
  • Page 48 ENGINE DECODE MTG1 MTG2 MTG3 MTG4 HSYNC VSYNC IMG_D5 IMG_D4 IMG_D6 IMG_D7 RESET FLASH_OUT PCLK AIM_ON I2C_SCL ILL_ON IMG_D3 PWR_EN IMG_D2 I2C_SDA IMG_D0 VIN3V3_LED_LASER VIN3V3_IMGR VIN3V3_LED_LASER IMG_D1 MTG4 MTG3 MTG2 MTG1 MOLEX_55909_0374 MOLEX_55909_0374 Trace width to be 0.38mm for PINS 26, 27 & 28 THIS FLEX STRIP IS NOT SYMMETRIC ENGINE PINOUT HSYNC_1V8...

  • Page 49: Host Flex Circuit/Strip

    Host Flex Circuit/Strip The host interface flex should be compatible with a 10003754 (gold plated, lead free) style connector. The following is an exam- ple of a flex circuit: ± ± 0.50 0.05 End Thickness ± (0.02 .002) ± 6.50 Width ±...
  • Page 50 5 - 12...

  • Page 51: Appendix A - Design Considerations / Test Results

    • The N56XX is mounted on the Honeywell demo board • The demo board is connected to the host via a Honeywell 8 foot long, straight, USB cable (42206161-01E). A clamp-on ferrite (Fair-Rite p/n 0444164281) was added to USB cable on this configuration.

  • Page 52: Model 1: Corded Unit In Ttl-232 Mode (Rj45/Rs232

    • The N56XX is mounted and connected to the Honeywell demo board through the 12-pin flex. • The engine is connected to the host via an 6 foot long, straight USB-A/Micro-B cable (Mouser 538-68784-0003). A clamp-on ferrite (Fair-Rite p/n 0431173951) was added to USB cable on this configuration.
  • Page 53 Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Vertical 30MHz-200MHz Range Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Horizontal 30MHz-200MHz Range A - 3...
  • Page 54 Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Vertical 200MHz-1GHz Range Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Horizontal 200MHz-1GHz Range A - 4...
  • Page 55 Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Vertical 1GHz-2GHz Range A - 5...

  • Page 56: Model 2: Corded Unit In Usb Full-Speed Mode (Rj45/Usb Standard A

    Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Horizontal 1GHz-2GHz Range Model 2: Corded Unit in USB Full-Speed Mode (RJ45/USB Standard A) The illustration below shows a unit similar to the unit tested. A clamp-on ferrite (Fair-Rite p/n 0444164281) was added to the USB cable on this configuration.
  • Page 57 Model 2 - Radiated Emissions Measurements 30-2000 MHz CFR 47 Part 15, Antenna Corrected Frequency Antenna EUT Angle EN55022 Class Height Reading* Margin (MHz) Polarity (Degrees) “B”, 10 Meter (Meters) [db(µV/m)] Limit [db(µV/m)] 32.09 1.00 26.9 -3.1 95.99 1.56 24.3 -5.7 144.00 1.00...
  • Page 58 Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Horizontal 30MHz-200MHz Range Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Vertical 200MHz-1GHz Range A - 8...
  • Page 59 Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Horizontal 200MHz-1GHz Range Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Vertical 1GHz-3GHz Range A - 9...

  • Page 60: Model 3: Corded Unit In Usb High-Speed Mode (Usb Micro-B/Usb Standard A

    Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Horizontal 1GHz-3GHz Range Model 3: Corded Unit in USB High-Speed Mode (USB Micro-B/USB Standard A) The illustration below shows a unit similar to the unit tested. A clamp-on ferrite (Fair-Rite p/n 0431173951) was added to the USB cable on this configuration.
  • Page 61 Model 3 - Radiated Emissions Measurements 30-2000 MHz CFR 47 Part 15, Antenna Corrected Frequency Antenna EUT Angle EN55022 Class Height Reading* Margin (MHz) Polarity (Degrees) “B”, 10 Meter (Meters) [db(µV/m)] Limit [db(µV/m)] 35.80 1.00 19.7 -10.3 168.00 1.00 24.1 -5.9 191.99 1.00...
  • Page 62 Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Horizontal 30MHz-200MHz Range Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Vertical 200MHz-1GHz Range A - 12...
  • Page 63 Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Horizontal 200MHz-1GHz Range A - 13...
  • Page 64 Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Vertical 1GHz-2GHz Range A - 14...
  • Page 65 Level [dBµV/M] Limit Frequency [Hz] Antenna Polarity: Horizontal 1GHz-2GHz Range A - 15...
  • Page 66 A - 16...

  • Page 67: Appendix B - Laser Aimer Patterns

    Laser Aimer Patterns N56XX Laser Aimer Pattern The following graphics display the laser aimer pattern, oriented in relation to the diffractive plate. Pattern 11 Size pattern at focus distance of 134.7mm from -C- orient with respect to diffractive plate as shown. (Reference “D” and “E” corners) B - 1...

  • Page 68: Pattern 12

    Pattern 12 Size pattern at focus distance of 236.3mm from -C- orient with respect to diffractive plate as shown. (Reference “D” and “E” corners) B - 2...

  • Page 69: Appendix C - Customer Validation Testing

    Customer Validation Testing Temperature Test To insure that the image engine stays within the operating limits of the specification, the following test must be done with the engine integrated into the designated enclosure. 1. Attach the thermocouple for each engine model as shown below. 2.

  • Page 70: Led Aimer Pcb Assembly

    LED Aimer PCB Assembly Pin 6 V+ Thermocouple C - 2...
  • Page 72 Honeywell 9680 Old Bailes Road Fort Mill, SC 29707 www.honeywellaidc.com ™ N56XX-IM Rev G 12/16...

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N569x

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