Winterization; Sequence Of Operation - Carrier N92ESN Installation, Start-Up, Operating And Service And Maintenance Instructions

N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions

WINTERIZATION

CAUTION
!
UNIT AND PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in unit component or property
damage.
If the furnace is installed in an unconditioned space where the ambient
temperatures may be 32_ F (0_ C) or lower, freeze protection measures
must be taken to prevent minor property or product damage.
Since the furnace uses a condensing heat exchanger, some water will
accumulate in the unit as a result of the heat transfer process. Therefore,
once it has been operated, it cannot be turned off and left off for an
extended period of time when temperatures will reach 32_F (0_C) or
lower unless winterized. Follow these procedures to winterize your
furnace:
CAUTION
!
UNIT COMPONENT DAMAGE HAZARD
Failure to follow this caution may result in damage to the furnace and
other property damage.
Do not use ethylene glycol (automotive antifreeze coolant or
equivalent). Failure of plastic components may occur.
1. Obtain propylene glycol (RV/swimming pool antifreeze or
equivalent).
2. Turn off gas and electrical supplies to your furnace.
3. Remove furnace control door.
4. Remove the top unused rubber plug from the port on the collector
box opposite the condensate trap. See
5. Connect a field supplied 3/8-in. (9.5-mm) ID tube to the open port
on the collector box.
6. Insert a field supplied funnel into the tube.
7. Pour one quart (liter) of anti-freeze solution into the funnel/tube.
Antifreeze should run through the inducer housing, overfill
condensate trap and flow to an open drain.
8. Replace the rubber plug in the port on the collector box.
9. Remove the middle unused rubber plug from the port on the
collector box opposite the condensate trap. See
10. Repeat Steps 5 through 8.
11. If a condensate pump is used, check with pump manufacturer to
verify pump is safe for use with antifreeze used. Allow pump to
start and pump anti-freeze to open drain.
12. Replace main door.
13. When furnace is re-started, flush condensate pump with clear water
to check for proper operation before re-starting furnace.
14. Propylene glycol need not be removed before re-starting furnace.

SEQUENCE OF OPERATION

NOTE: Furnace control must be grounded for proper operation or
control will lock out. Control is grounded through green/yellow wire
routed to gas valve and manifold bracket screw. Using the schematic
diagram in Fig. 72, follow the sequence of operation through the
different modes. Read and follow the wiring diagram very carefully.
NOTE: If a power interruption occurs during a call for heat (W), the
control will start a 90-sec blower-only ON period two sec after power is
restored, if the thermostat is still calling for gas heating. The Green LED
light will flash code 1+2 during the 90-sec period, after which the LED
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
Fig. 59.
Fig. 59.
61
will be flashing a heartbeat, as long as no faults are detected. After the
90-sec period, the furnace will respond to the thermostat normally.
The blower door must be installed for power to be conducted through the
blower door interlock switch ILK to the furnace control CPU,
transformer TRAN, inducer motor IDM, blower motor BLWM,
hot-surface igniter HSI, and gas valve GV.
1. Heating
See Fig. 36 and Fig. 38 for thermostat connections.
The wall thermostat "calls for heat," closing the R-to-W circuit.
The furnace control performs a self-check, verifies the pressure
switch contacts LPS and HPS are open, and starts the inducer motor
IDM.
a. Inducer Prepurge Period- As the inducer motor IDM comes up
to speed, the collector box pressure switch contacts LPS close to
begin a 15-sec prepurge period. The inducer housing pressure
switch contacts HPS are ignored until one minute after the gas
valve closes.
b. Igniter Warm-Up- At the end of the prepurge period, the
Hot-Surface Igniter HSI is energized for a 17-sec igniter
warm-up period.
c. Trial-for-Ignition Sequence- When the igniter warm-up period
is completed, the main gas valve relay contacts GVR close to
energize the gas valve GV, the gas valve opens, and 24 vac power
is supplied for a field-installed humidifier at the HUM terminal.
The gas valve GV permits gas flow to the burners where it is
ignited by the HSI. Five sec after the GVR closes, a 2-sec flame
proving period begins. The HSI igniter will remain energized
until the flame is sensed or until the 2-sec flame proving period
begins.
d. Flame-Proving- When the burner flame is proved at the
flame-proving sensor electrode FSE, the furnace control CPU
begins the blower-ON delay period and continues to hold the gas
valve GV open. If the burner flame is not proved within two sec,
the control CPU will close the gas valve GV, and the control
CPU will repeat the ignition sequence for up to three more
Trials-For-Ignition before going to Ignition-Lockout. Lockout
will be reset automatically after three hours or by momentarily
interrupting 115 vac power to the furnace, or by interrupting 24
vac power at SEC1 or SEC2 to the furnace control CPU (not at
W, G, R, etc.).
If flame is proved when flame should not be present, the furnace
control CPU will lock out of Gas-Heating mode and operate the
inducer motor IDM until flame is no longer proved.
e. Blower-On Delay- If the burner flame is proven, the blower
motor is energized on HEAT speed 25 sec after the gas valve GV
is energized.
Simultaneously, the electronic air cleaner terminal EAC-1 is
energized and remains energized as long as the blower motor
BLWM is energized.
f. Blower-Off Delay- When the thermostat is satisfied, the R-to-W
circuit is opened, de-energizing the gas valve GV, stopping gas
flow to the burners, and de-energizing the humidifier terminal
HUM. The inducer motor IDM will remain energized for a
15-sec post-purge period. The blower motor BLWM and air
cleaner terminal EAC-1 will remain energized for 90, 120, 150,
or 180 sec (depending on the blower-OFF delay selection). The
furnace control CPU is factory-set for a 120-sec blower-OFF
delay.
2. Cooling Mode
The thermostat "calls for cooling."
a. Single-Speed Cooling
See Fig. 36 and Fig. 38
The thermostat closes the R-to-G-and-Y circuits. The R-to- Y
circuit starts the outdoor unit, and the R-to-G-and-Y circuits start
the furnace blower motor BLWM on COOL speed.
for thermostat connections