KUSSMAUL 450-0700-0 Instruction Manual
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KUSSMAUL 450-0700-0 Instruction Manual

Pure siime wave inverter
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MODEL #: 450-0700-0
MODEL #: 450-1000-0
MODEL #: 450-1500-0
MODEL #: 450-2000-0
MODEL #: 450-3000-0
MODEL #: 450-4000-0
File: IM_450-XXXX-0_revA.pdf
Rev: B
Revised By: SO
Dat: 12-17-2015
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
All manuals and user guides at all-guides.com
INSTRUCTION MANUAL
INVERTER
PURE SINE WAVE INVERTER
700/1000/1500/2000/3000/4000
700 Watt
1000 Watt
1500 Watt
2000 Watt
3000 Watt
4000 Watt
Fax: 631-567-5826
sales@kussmaul.com
Ph: 800-346-0857

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  • Page 1 All manuals and user guides at all-guides.com INSTRUCTION MANUAL INVERTER PURE SINE WAVE INVERTER 700/1000/1500/2000/3000/4000 MODEL #: 450-0700-0 700 Watt MODEL #: 450-1000-0 1000 Watt MODEL #: 450-1500-0 1500 Watt MODEL #: 450-2000-0 2000 Watt MODEL #: 450-3000-0 3000 Watt...

  • Page 2: Table Of Contents

    2. FUNCTIONAL CHARACTERISTICS INTRODUCTION 2-1. System 2-2. Block Diagram 2-3. Electrical Specification 2-3-1. 450-0700-0 Specification (700 WATT, 100-120 VAC) 2-3-2. 450-0700-0 Specification (700 WATT, 200-240 VAC) 2-3-3. 450-1000-0 Specification (1000 WATT, 100-120 VAC) 2-3-4. 450-1000-0 Specification (1000 WATT, 200-240 VAC) 2-3-5.
  • Page 3 All manuals and user guides at all-guides.com 3-1-4. TRC Port (for optional kits TR-40, RJ-45) 3-1-5. AC output Interface 3-2. DC Input Side (Rear Panel) Introduction 3-2-1. Remote Port (RJ-11) 3-2-2. Remote Control Green Terminal 3-2-3. General instruction before DC Input ④ 3-2-4.

  • Page 4: Safety Instructions

    All manuals and user guides at all-guides.com 1. Safety Instructions 1-1. General Safety Precautions Warning! Before using the Inverter, read the safety instructions.  Do not expose the inverter to rain, snow, spray or dust. To reduce the risk of fire hazard, do not cover or obstruct the ventilation openings and do not install the inverter in a zero-clearance compartment.
  • Page 5 All manuals and user guides at all-guides.com  Do not operate near water or in excessive humidity.  Do not open or disassemble the inverter, and warranty may be voided.  The DC side connections should be firm and tight. ...

  • Page 6: Functional Characteristics Introduction

    All manuals and user guides at all-guides.com 2. Functional Characteristics Introduction 2-1. System The unit is a highly reliable DC-AC inverter system, designed with advanced power electronic and microprocessor technology offering the following features:  Pure sine wave output (THD < 5%) to operate ...

  • Page 7: Electrical Specification

    All manuals and user guides at all-guides.com 2-3. Electrical Specification 2-3-1. 450-0700-0 Specification (700 WATT, 100-120 VAC) Specification Model No. Electrical 24 Volt: Inquire 48 Volt: Inquire 450-0700-0 Item Voltage 12VDC 24VDC 48VDC Input Over-Voltage 16.5 ± 0.3VDC 33 ± 0.5VDC 66 ±...

  • Page 8: 450-0700-0 Specification (700 Watt, 200-240 Vac)

    Cooling Temperature & Load Controlled cooling Fan AC Transfer Function Accessories TR-40 (optional) Table 1. 450-0700-0 for Output 100/110/115/120 VAC Specification. Note：  Voltage range：Please refer to Figure 1  Normal load Condition： Vin =12.5V/25V/50V, Vo=100/110/115/120 VAC 80% Full load (PF=1.0) ...
  • Page 9 Cooling Temperature & Load Controlled cooling Fan AC Transfer Function Accessories TR-40 (optional) Table 2. 450-0700-0 for Output 200/220/230/240 VAC Specification. Note：  Voltage range：Please refer to Figure 1  Normal load Condition： Vin =12.5V/25V/50V, Vo=200/220/230/240 VAC 80% Full load (PF=1.0)

  • Page 10: 450-1000-0 Specification (1000 Watt, 100-120 Vac)

    All manuals and user guides at all-guides.com 2-3-3. 450-1000-0 Specification (1000 WATT, 100-120 VAC) Specification Model No. Electrical 450-1000-0 Inquire Inquire Item Voltage 12VDC 24VDC 48VDC Input Over-Voltage 16.5 ± 0.3VDC 33 ± 0.5VDC 66 ± 1.0VDC    Protection Input Under-Voltage...

  • Page 11: 450-1000-0 Specification (1000 Watt, 200-240 Vac)

    All manuals and user guides at all-guides.com Specification Model No. Electrical 450-1000-0 Inquire Inquire Item Dimension(WxHxD) 200mm X 83mm X 372mm Weight 3.26 KG Cooling Temperature & Load Controlled cooling Fan AC Transfer Function Accessories TR-40 (optional) Table 3. SP-1000 for Output 100/110/115/120 VAC Specification. Note：...
  • Page 12 All manuals and user guides at all-guides.com Specification Model No. Electrical Inquire Inquire Inquire Item Remote Controller CR-8 / CR-16 (optional) Panel Unit LED Indicator Red / Orange / Green LED Signal and Dry Contact Control By a relay Terminal Remote Control 6-port Green terminal (for inverter ON / OFF) Terminal...

  • Page 13: 450-1500-0 Specification (1500 Watt, 100-120 Vac)

    All manuals and user guides at all-guides.com 2-3-5. 450-1500-0 Specification (1500 WATT, 100-120 VAC) Specification Model No. Electrical 450-1500-0 Inquire Inquire Item Voltage 12VDC 24VDC 48VDC Input Over-Voltage 16.5 ± 0.3VDC 33 ± 0.5VDC 66 ± 1.0VDC    Protection Input Input...

  • Page 14: 450-1500-0 Specification (1500 Watt, 200-240 Vac)

    All manuals and user guides at all-guides.com Specification Model No. Electrical 450-1500-0 Inquire Inquire Item Certified UL 458 Safety Standards ---- (UL only for GFCI receptacles) Safety & EMC EMC standards Certified FCC class B E-mark ---- Dimension(WxHxD) 248mm X 83mm X 421mm Weight 4.14 KG Cooling...
  • Page 15 All manuals and user guides at all-guides.com Specification Model No. Electrical Inquire Inquire Inquire Item Efficiency max. Output Short-Circuit 1 Sec Shutdown Characteristics Protection Output Waveform Pure Sine Wave (THD < 5%@ Normal Load)  Remote Controller CR-8 / CR-16 (optional) Panel Unit LED Indicator Red / Orange / Green LED...

  • Page 16: 450-2000-0 Specification (2000 Watt, 100-120 Vac)

    All manuals and user guides at all-guides.com 2-3-7. 450-2000-0 Specification (2000 WATT, 100-120 VAC) Specification Model No. Electrical 450-2000-0 Inquire Inquire Item Voltage 12VDC 24VDC 48VDC Input Over-Voltage 16.5 ± 0.3VDC 33 ± 0.5VDC 66 ± 1.0VDC    Protection Input Input...

  • Page 17: 450-2000-0 Specification (2000 Watt, 200-240 Vac)

    All manuals and user guides at all-guides.com Specification Model No. Electrical 450-2000-0 Inquire Inquire Item Certified UL 458 Safety Standards ---- (UL only for GFCI receptacles) Safety & EMC EMC standards Certified FCC class B E-mark ---- Dimension(WxHxD) 248mm X 83mm X 443mm Weight 5.24 KG Cooling...
  • Page 18 All manuals and user guides at all-guides.com Specification Model No. Electrical Inquire Inquire Inquire Item Short-Circuit 1 Sec Shutdown Output Protection Characteristics Output Waveform Pure Sine Wave (THD < 5%@ Normal Load)  Remote Controller CR-8 / CR-16 (optional) Panel Unit LED Indicator Red / Orange / Green LED Signal and...

  • Page 19: 450-3000-0 Specification (3000 Watt, 100-120 Vac)

    All manuals and user guides at all-guides.com 2-3-9. 450-3000-0 Specification (3000 WATT, 100-120 VAC) Specification Model No. Electrical 450-3000-0 Inquire Inquire Item Voltage 12VDC 24VDC 48VDC Input Over-Voltage ± ± ± 16.5 0.3VDC 0.5VDC 1.0VDC    Protection Input Input Under-Voltage ±...

  • Page 20: 450-3000-0 Specification (3000 Watt, 200-240 Vac)

    All manuals and user guides at all-guides.com Specification Model No. Electrical 450-3000-0 Inquire Inquire Item Safety Standards Certified UL 458 ---- Safety & EMC EMC standards Certified FCC class A E-mark ---- Dimension(WxHxD) 255mm X 158mm X 442mm Weight 8.2 KG Cooling Temperature &...
  • Page 21 All manuals and user guides at all-guides.com Specification Model No. Electrical Inquire Inquire Inquire Item Efficiency max. Output Short-Circuit 1 Sec Shutdown Characteristics Protection Output Waveform Pure Sine Wave (THD < 5%@ Normal Load)  Remote Controller CR-8 / CR-16 (optional) Panel Unit LED Indicator Red / Orange / Green LED...

  • Page 22: 450-4000-0 Specification (4000 Watt, 100-120 Vac)

    All manuals and user guides at all-guides.com 2-3-11. 450-4000-0 Specification (4000 WATT, 100-120 VAC) Specification Model No. Electrical Inquire Inquire Item Voltage 24VDC 48VDC Input Over-Voltage ± ± 0.5VDC 1.0VDC   Protection Input Under-Voltage Input ± ± 0.5VDC 1.0VDC Protection Characteristics Voltage Range...

  • Page 23: 450-4000-0 Specification (4000 Watt, 200-240 Vac)

    All manuals and user guides at all-guides.com Specification Model No. Electrical Inquire Inquire Item Dimension(WxHxD) 255mm X 158mm X 462mm Weight 10 KG Cooling Temperature & Load Controlled cooling Fan AC Transfer Function Accessories TR-40 (optional) Table 11. SP-4000 for Output 100/110/115/120 VAC Specification. Note：...
  • Page 24 All manuals and user guides at all-guides.com Specification Model No. Electrical Inquire Inquire Item Dry Contact Terminal By a relay Signal and Control Remote Control Terminal 6-port Green terminal (for inverter ON / OFF) Over / Under Voltage, Reverse Polarity Input Protection (Internal Fuse) Protection...

  • Page 25: Voltage & Temperature Performance

    All manuals and user guides at all-guides.com 2-3-13. Voltage & temperature performance Figure 1. Output power vs. input voltage Figure 2. Output power vs. temperature...

  • Page 26: Mechanical Drawings

    2-4. Mechanical Drawings Figure 3. 450-XXXX-X Series drawing (Top View) Figure 4. 450-XXXX-X Series drawing (AC output/Front View) Model A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) 450-0700-0 SP-1000 SP-1500 SP-2000 SP-3000 SP-4000 Table 13. 450-XXXX-X Series Dimension...

  • Page 27: Installation And Maintenance

    All manuals and user guides at all-guides.com 3. Installation and Maintenance 3-1. AC Output Side (Front Panel) Introduction Figure 5. 450-0700-0/450-1000-0 AC output panel view Figure 6. 450-1500-0/450-2000-0 AC output panel view Figure 7. 450-3000-0/450-4000-0 AC output panel view 450-0700-0 450-1000-0 450-1500-0 450-2000-0 450-3000-0 450-4000-0...

  • Page 28: Main Switch

    >62.0V Table 15. Input Voltage Level LED Indicator 3-1-2-2. Output Load Level to display AC Loads (PF=1) LED status Green Orange 450-0700-0 0 ~ 700 VA > 805 VA 700 ~ 805 VA SP-1000 0 ~ 1000 VA > 1150 VA...

  • Page 29: Function Switch Introduction

    All manuals and user guides at all-guides.com LED status Status Recovery point Device startup Orange — process abnormal Under > 0 degree C Temperature Orange Fast Blink Protection (Heat sink temp. under -20 degree) Over Temperature < 60 degree C Orange Slow Protection...

  • Page 30: Trc Port (For Optional Kits Tr-40, Rj-45)

    User can use variable resistor (VR) to set the input and wake up power saving threshold according to the load condition, and the setting range shows below: Input Saving Power Saving Wake up (Min) Power (Min) 450-0700-0 <20 VA >40 VA 450-1000-0 <20 VA >40 VA 450-1500-0 <20 VA...

  • Page 31: Ac Output Interface

    Table 24. 450-XXXX-X Series TRC Port : RJ-45. Figure 9. Wiring between 450-XXXX-X Series and TR-40 Note! The detail information. Please refer to TR-40 user manual. 3-1-5. AC output Interface 3-1-5-1. 450-0700/1000/1500/2000 AC output interface Socket Type Applicable Model 450-0700-0/450-1000-0 (100-120V) 450-1500-0/450-2000-0 (100-120V)
  • Page 32 All manuals and user guides at all-guides.com Socket Type Applicable Model 450-0700-0/1000/1500/2000/3000 212/224/248 450-0700-0/1000/1500/2000 (100-120V) 450-0700-0/1000/1500/2000/3000 (200-240V) 450-3000-0 450-4000-0 450-0700-0/1000/1500/2000/3000 (200-240V) Table 25. 450-XXXX-X Series AC Socket vs. Model 3-1-5-2. SP-3000/4000 AC output interface Terminal Wire color Wire length / gauge...

  • Page 33: Dc Input Side (Rear Panel) Introduction

    All manuals and user guides at all-guides.com 3-2. DC Input Side (Rear Panel) Introduction Figure 10. 450-0700-0/450-1000-0 Figure 11. 450-1500-0/450-2000-0 Figure 12. 450-3000-0/450-4000-0 450-0700-0 450-1000-0 450-1500-0 450-2000-0 450-3000-0 450-4000-0 Model Remote port (RJ11) ① Remote control green terminal ② Chassis ground ③...

  • Page 34: Remote Port (Rj-11)

    All manuals and user guides at all-guides.com 3-2-1. Remote Port (RJ-11) The 450-XXXX-X Series Inverter can be compatible with CR-8, and CR-16 remote control via RS-232 Communication. Before using the remote control, make sure the main switch on inverter must be at “ REMOTE” position. Signal Description ①...

  • Page 35: General Instruction Before Dc Input ④

    All manuals and user guides at all-guides.com Note! Fault conditions include Input under / over voltage, output short circuit / over load, over / under temperature. Caution! Please follow the following steps for the installation  Before installing the inverter, make sure the main switch is at “OFF”...

  • Page 36: Chassis Ground ③

    All manuals and user guides at all-guides.com Model Wire AWG Inline fuse 450-0700-0 ≧150A Inquire (700W, 24vDC) ≧80 A Inquire (700W, 48vDC) ≧50 A 450-1000-0 ≧225A Inquire (1000W, 24vDC) ≧125A Inquire (1000W, 48vDC) ≧80A 450-1500-0 ≧350A Inquire (1500W, 24vDC) ≧175A Inquire (1500W, 48vDC) ≧90A...

  • Page 37: Operation

    All manuals and user guides at all-guides.com 4. Operation 4-1. Connection the DC cable Connect DC input terminals to 12V / 24V /48V battery or other DC power source [ + ] is positive, [ - ] is negative. Reverse polarity connection can blow the internal fuse and may damage the inverter permanently.

  • Page 38: Connecting The Input Power

    All manuals and user guides at all-guides.com Figure 16. Battery cabling 4-2. Connecting the input power Before making the DC input side connections ④, the main switch must be at “OFF”. 4-3. Connecting the loads Calculate the total power consumption of the output load. Make sure that the total power consumption does not exceed the rated power.

  • Page 39: Protection Mechanism

    All manuals and user guides at all-guides.com 4-5. Protection Mechanism Under Over Voltage (DC) Under Voltage Model Voltage Shutdown Restart Shutdown Restart Alarm 16.5V ± 0.3V 14.5V± 0.3V 11V ± 0.3V 10.5V ± 0.3V 12.5V± 0.3V 33V ± 0.5V 29V ± 0.5V 22V±...

  • Page 40: Rs232 Port Operating

    All manuals and user guides at all-guides.com 450-XXXX-X Series Computer PIN Number Description PIN Number Description Not used Not used Not used Table 33. RS232 interface definition 5-2. RS232 Port Operating The following steps show the connection among inverter and computer.

  • Page 41: Command Format

    All manuals and user guides at all-guides.com 5-3-2. Command format The following table shows the useful command to operate 450-XXXX-X Series. Function Command and description Format : Power <value> <value> can be one of the following. Turn ON / OFF “0”...
  • Page 42 All manuals and user guides at all-guides.com Function Command and description 0:No PLL Fail BIT2 1:PLL Fail 0:No Poff Protection BIT3 1:Poff Protection 0:No Short Protection BIT4 1:Short Protection 0:No OOCP Protection BIT5 1: OOCP Protection 0:NoOVP Protection BIT6 1:OVP Protection 0:No UVP Protection BIT7 1:UVP Protection...
  • Page 43 All manuals and user guides at all-guides.com 5-3-2-1. FUN 0: OVP setting SETT <value> Default Model 150 ~ 165 @100=1V 16.5V <165> 12 Volt 300 ~ 330 @100=1V 33.0V <330> 24 Volt 600 ~ 640 @100=1V 64.0V <640> 48 Volt Table 35.

  • Page 44: Information

    6-2. Warranty All products of Kussmaul Electronics are warranted to be free of defects of material or workmanship. Liability is limited to repairing or replacing at our factory, without charge, any material or defects which become apparent in normal use within 2 years from the date the equipment was shipped.

This manual is also suitable for:

450-1000-0450-1500-0450-2000-0450-3000-0450-4000-0

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