Simplicity 1693452 Operator's Manual

Simplicity 1693452 Operator's Manual

Express series
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How to use this file...(Operators Manuals)
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Instructions for
Print Vendors (Paper Manuals)
Paper Size:
* 11 x 17
* Body—50 lbs brilliant white offset or equivalent.
* Cover—on pre-printed two-tone "Swash" stock.
P r e s s :
* Body—1-color, 2-sided
* Cover imprint —1-color, 1-sided
Bindery:
* Saddle Stitch, Face Trim
* Face Trim
C O V E R S :
* This file may contain several manuals, which differ only in their covers.
* Covers are all present at the beginning of this file.
* Back cover for a particular manual is the page IMMEDIATELY AFTER the front cover.
• Check the front cover for the individual part number (typically a 171xxxx number).
B O D Y :
• The body of the manual is identical, regardless of the cover used.
* REMEMBER: ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS
left hand pages.
G e n e r a l :
* This instruction page is NOT part of the manual and must NOT be printed.
• Pages labeled with the text "THIS PAGE INTENTIONALLY BLANK" are placement pages ONLY,
and should NOT be printed.
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Summary of Contents for Simplicity 1693452

  • Page 1 How to use this file...(Operators Manuals) ————————————————————————————————————————————––– Instructions for Print Vendors (Paper Manuals) Paper Size: * 11 x 17 * Body—50 lbs brilliant white offset or equivalent. * Cover—on pre-printed two-tone “Swash” stock. P r e s s : * Body—1-color, 2-sided * Cover imprint —1-color, 1-sided Bindery: * Saddle Stitch, Face Trim...
  • Page 2 THIS PAGE INTENTIONALLY BLANK...
  • Page 3 OPERATOR’S MANUAL Express Series 14.5HP Gear Tractors 38” Mower Decks Mfg. No. Description Mfg. No. Description 1693452 Express, 14.5 HP Gear 1693464 38” Mower Deck 1693586 Express, 14.5 HP Gear (Export) 1693588 38” Mower Deck (Export) 15.5HP Hydro Tractors 44” Mower Decks Mfg.
  • Page 4 M A N U F A C T U R I N G , I N C . 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com www.allislawn.com www.masseylawn.com © Copyright 2001 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
  • Page 5 OPERATOR’S MANUAL 14.5HP Gear Tractors 38” Mower Decks Mfg. No. Description Mfg. No. Description 1693666 14.5 HP Gear (Export) 1693588 38” Mower Deck (Export) 1693732 14.5 HP Gear (Export) 44” Mower Decks 15.5HP Hydro Tractors Mfg. No. Description Mfg. No. Description 1693591 44”...
  • Page 6 M A N U F A C T U R I N G , I N C . 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 2001 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
  • Page 7: Table Of Contents

    Servicing the Mower Blades .........24 Maintenance Records ...........25 WARNING Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. © Copyright 2001 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA. TP 100-2286-05-EX-SMA...
  • Page 8: Identification Numbers

    TRACTOR & MOWER IDENTIFICATION TAG LOCATIONS When contacting your Authorized Dealer for replacement parts, service, or information YOU MUST HAVE THESE NUMBERS. North American Models Simplicity Manufacturing, Inc. Port Washington, WI 53074-0997 U.S.A. SERIAL Tractor Mower Deck Identification Tag Identification Tag...
  • Page 9: Safety Rules & Information

    Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mow- ing deck is capable of amputating hands and feet and throwing objects.
  • Page 10 Safety Rules & Information Slope Operation Continued SERVICE AND MAINTENANCE Do Not • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. • Do not start or stop on a slope. If tires lose traction, Use only an approved container.
  • Page 11: Safety Decals

    Safety Decals SAFETY DECALS All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully This unit has been designed and manufactured to pro- read and obeyed. Personal bodily injury can result when vide you with the safety and reliability you would expect these instructions are not followed.
  • Page 12: Ce Safety Icons

    CE Safety Icons Warning: Read Operator’s Danger: Machine Rollover. Manual. Do not use this machine on Read and understand the slopes greater than 10°. Operator’s Manual before using this machine. Danger: Thrown Objects. Danger: Dismemberment. This machine is capable of This machine can amputate throwing objects and debris.
  • Page 13: Ce Compliance Specifications

    CE Compliance Specifications Model Vibration Data * At the Steering Wheel (in m/s ) At the Seat (in m/s ) Drawbar Force Limits Horizontal Force Limit (in Newtons) Vertical Force Limit (in Newtons) Sound Pressure Data ** LpA (in dB(A)) Sound Pressure Data *** LwA (in dB(A)) Standards &...
  • Page 14: Features & Controls

    Features & Controls Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual. Figure 1. Tractor & Mower Controls Trans.
  • Page 15: Safety Interlock System Test

    Features & Controls Ground Speed Control Lever SAFETY INTERLOCK The tractor’s forward & reverse ground speed is con- SYSTEM TESTS trolled by the ground speed control lever. GEAR MODELS — On models with Gear transmissions, This unit is equipped with safety interlock switches ground speed is selected from one of 5 speeds.
  • Page 16: Operating The Tractor

    Operating the Tractor GENERAL OPERATING SAFETY WARNING Before first time operation: Never allow passengers to ride on the unit. • Be sure to read all information in the Safety and Operation sections before attempting to operate this Before leaving the operator’s position for any tractor and mower.
  • Page 17: Clutch/Brake Pedal Operation

    Operating the Tractor CLUTCH/BRAKE PEDAL OPERATION HYDRO MODELS 1. Depressing the clutch/brake pedal (A, Figure 2) disen- gages the transmission drive . Fully depressing the pedal applies the rider brake. 2. Parking brake is applied by pulling up on the parking brake control knob (B, Figure 2) with the clutch/brake pedal fully depressed.
  • Page 18: Driving The Tractor

    Operating the Tractor WARNING Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them. •...
  • Page 19: Pushing The Tractor By Hand

    Operating the Tractor PUSHING THE TRACTOR BY HAND DO NOT TOW TRACTOR Towing the unit will cause transmission HYDRO MODELS damage. • Do not use another vehicle to 1. Disengage the PTO and turn the engine off. push or pull this unit. • Do not actuate the 2.
  • Page 20: Mower Deck Removal & Installation

    Operating the Tractor MOWER DECK REMOVAL & INSTALLATION WARNING Engage parking brake, disengage PTO, stop engine, disconnect spark plug wire(s), and remove key before attempting to install or remove the mower. CAUTION The muffler and surrounding areas may be hot. Removing the Mower Deck NOTE: Perform mower removal on a hard, level surface such as a concrete floor.
  • Page 21: Installing The Mower Deck

    Operating the Tractor Installing the Mower Deck WARNING NOTE: Perform mower installation on a hard, level sur- Engage parking brake, disengage PTO, stop face such as a concrete floor. engine, disconnect spark plug wire(s), and 1. Park the tractor, disengage the PTO lever, turn off remove key before attempting to install or remove the engine, remove the key, disconnect the spark the mower.
  • Page 22: Storage

    Operating the Tractor STORAGE WARNING Temporary Storage (30 Days Or Less) Never store the unit, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, Remember, the fuel tank will still contain some gasoline, so poorly ventilated enclosures. Gasoline fumes may never store the unit indoors or in any other area where fuel reach an open flame, spark or pilot light (such as vapor could travel to any ignition source.
  • Page 23: Regular Maintenance

    Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your tractor and mower. Before Every Every Every Every Spring SAFETY ITEMS Each Use 5 Hours 25 Hours 100 Hours 250 Hours & Fall ●...
  • Page 24: Raising The Hood & Seat

    Regular Maintenance RAISING THE HOOD & SEAT Hood Recess To raise the hood, grasp the hood recess (Figure 9) on top, then pivot the hood up and forward. To raise the seat for battery access, tilt the seat forward. NOTICE Do not run the tractor with the hood raised.
  • Page 25: Check / Replace Fuel Filter

    Regular Maintenance CHECK / REPLACE FUEL FILTER Service Interval: Every 100 Hours The fuel filter (C, Figure 10) is located in the fuel line between the fuel tank and the carburetor (left side of engine). If filter is dirty or clogged, replace as follows: 1.
  • Page 26: Gear Transmission Service

    Regular Maintenance GEAR TRANSMISSION SERVICE The Peerless MST-205-515A gear drive transmission does not require regular maintenance. See your Authorized Dealer for transmission service. HYDRO TRANSMISSION SERVICE Do not allow dirt, water, or other debris to enter the expansion chamber or transmission.
  • Page 27: Exhaust Screen Service

    Regular Maintenance EXHAUST SCREEN SERVICE Hood Not Shown for Clarity WARNING Always allow the engine to cool before beginning any service work were the muffler or exhaust components must be handled. Wear gloves when handling exhaust components. Service Interval: Every 50 Hours Inspect, clean or replace the exhaust screen after every 50 hours of operation.
  • Page 28: Lubrication

    Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not present. Not all greases are compatible. Simplicity Lithium Grease is recommended; however, automotive-type lithium grease may be used when this is not available.
  • Page 29: Lubricate Rear Axes

    Regular Maintenance Figure 22. Lubricate Deck Linkage (38” shown) Figure 21. Arbor Lubrication Points Lubricate Rear Axle Shafts WARNING Service Interval: Yearly Always use a properly working lifting device with We recommend removing the rear wheels and lubricat- a capacity suitable for the weight of the unit ing the axle shafts yearly.
  • Page 30: Servicing The Mower Blades

    Regular Maintenance SERVICING THE MOWER BLADES WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious 4x4 Wood Block injury. Service Interval: Every 100 Hours or As Required 1.
  • Page 31: Maintenance Records

    Regular Maintenance MAINTENANCE RECORDS:...
  • Page 32: Troubleshooting, Adjustments & Service

    Troubleshooting, Adjustment, & Service TROUBLESHOOTING WARNING While normal care and regular maintenance will extend To avoid serious injury, perform maintenance on the life of your equipment, prolonged or constant use the tractor or mower only when the engine is may eventually require that service be performed to stopped and the parking brake engaged.
  • Page 33: Troubleshooting The Mower

    Troubleshooting, Adjustment, & Service Troubleshooting the Tractor — Continued SYMPTOM PROBLEM SOLUTION Tractor drive belt slips. Clutch is out of adjustment. See authorized service dealer. Pulleys or belt greasy or oily. Clean as required. Belt stretched or worn. Replace belt. Idler pulley pivot bracket Remove idler pulley bracket, “frozen”...
  • Page 34: Seat Adjustment

    Troubleshooting, Adjustment, & Service WARNING Engage parking brake, disengage PTO, stop engine, disconnect spark plug wire(s), and remove key before performing service. SEAT ADJUSTMENT The seat can be adjusted forward and back. Loosen the four seat adjustment capscrews (A, Figure 27), slide the seat to the desired position, and tighten the capscrews.
  • Page 35: Brake & Brake Spring Adj. - Gear Models

    Troubleshooting, Adjustment, & Service 2-7/8 Area of Detail to 3” 1/8” Figure 30. Brake Adjustment - Gear Models Figure 32a. PTO Clutch Adjustment A. Brake Cam Lever A. Clutch Spring D. U-Shaped Bracket B. Stop B. Set Collar C. Adjustment Nut C.
  • Page 36: Leveling The Mower

    Troubleshooting, Adjustment, & Service IDLER PULLEY ADJUSTMENT - 44” (112 CM) MODELS ONLY 1. Disengage the PTO lever. Set the mower height adjustment lever to mid-cut position. 2. Loosen the idler pulley capscrew (A, Figure 32b) and slide the pulley back in the slot to take up more belt length.
  • Page 37: Blade Brake Check

    Troubleshooting, Adjustment, & Service Figure 36. Orient Blades Front-to-Back FRONT-TO-BACK ADJUSTMENT 1. Arrange the blades so they face front-to-back (Figure 36). 2. See Figure 36. Measure the distance from the ground to the front and rear tips of the blades as shown. Front tips should be equal to rear tips or within 1/8"...
  • Page 38: Mower Belt Replacement

    Troubleshooting, Adjustment, & Service MOWER BELT REPLACEMENT 38” (97 cm) Mowers 1. Park the tractor on a level surface. Disengage the PTO, turn off the engine and set the parking brake. Remove the key. 2. Remove the mower deck from the tractor. See Mower Installation &...
  • Page 39: Tractor Drive Belt Replacement - All Models

    Troubleshooting, Adjustment, & Service TRACTOR DRIVE BELT REPLACEMENT To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. All Models 1. Park the tractor on a level surface. Disengage the PTO, turn off the engine and set the parking brake. Remove the key.
  • Page 40: Battery Service

    Troubleshooting, Adjustment, & Service BATTERY SERVICE 6. Charge the battery until fully charged (i.e. until the specific gravity of the electrolyte is 1.250 or higher WARNING and the electrolyte temperature is at least 60° F). The best method of making certain a battery is fully charged, but not over charged, is to measure the Keep open flames and sparks away from the specific gravity of a cell once per hour.
  • Page 41 Troubleshooting, Adjustment, & Service THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES Starter Starter Switch Switch Jumper Cable Starting Discharged Vehicle Vehicle Battery Battery Jumper Cable To Ground Engine Block MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 43. Battery Jump Starting Diagram WARNING WARNING Any procedure other than the preceding could...
  • Page 42: Transmission Purging

    Troubleshooting, Adjustment, & Service TRANSMISSION PURGING The following procedure applies to the Tuff Torq K-51 hydrostatic transaxle. Purge the transmission if the unit lacks drive in forward or reverse, or after an oil change 1. See Figure 44. Block the front wheels. Elevate the rear end of the tractor using a chain hoist or floor jack.
  • Page 43: Specifications

    Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. ENGINE TRANSMISSION 17 HP Briggs & Stratton Intek Hydro Models Make Briggs & Stratton Type Hydrostatic Tuff Torq K51 Model Intek Pump Variable Displacement Axial Piston Horsepower 17 @ 3600 rpm Motor...
  • Page 44: Common Replacement Parts

    Specifications CONTROLS 38” (97 cm) Mower Material 12 Ga. All Models Effective Cutting 38 in (97 cm) Steering 15" (38 cm) Steering Wheel Width Gear and Sector, 1.5 turns Lock to Lock Overall Width 49.5 in (126 cm) Clutch/ Brake Combination Clutch/Brake/Parking Brake with Deflector Pedal.
  • Page 45 Lawn Care & Mowing Information ✘ Types of Grass, Climate and Conditions GENERAL INFORMATION ✘ How and When to Water, Fertilize & Aerate Proper mowing is an important part of maintaining your ✘ How High to Mow the Grass lawn in the best possible condition. A healthy and well maintained lawn is better able to resist drought, weeds, ✘...
  • Page 46: Lawn Care & Mowing Information

    Lawn Care & Mowing Information HOW HIGH TO Cut less than MOW THE GRASS Often cutting height is a Optimal matter of personal prefer- cutting point ence. Typically, you should at less than mow the grass when it is is 1/3 from top between three and five of grass blade...
  • Page 47 Lawn Care & Mowing Information WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: G Mow when the grass is between three and five inches high.
  • Page 48 LEAF SHREDDING (USE WITH OPTIONAL MULCHER KIT) wet, or if the grass is simply to high to cut. Even more Simplicity’s patented Shredder Blades virtually eliminate than normal mowing, mulching requires that the grass be raking leaves. Up to 512 cutting edges pulverize leaves dry and the the appropriate amount is cut.
  • Page 49 Lawn Care & Mowing Information ✘ Reduce the evaporation of water from your lawn. TIPS On Dealing With Clippings ✘ Provide a cushioning layer to reduce lawn wear. Clippings are beneficial to your lawn. A common mis- ✘ Moderate soil temperature. conception about clippings is that they automatically lead to thatch—this is untrue.
  • Page 50 Lawn Care & Mowing Information SOLUTIONS FOR COMMON MOWING PROBLEMS Streaking Streaking Streaking is when thin strips of uncut grass are left behind the mower. Streaking is usually caused by operator error or poor blade maintenance. CAUSE SOLUTION Blades are not sharp Sharpen your blades Blades are worn down too far Replace your blades...
  • Page 51 Lawn Care & Mowing Information Uneven Cutting Uneven Cutting Uneven cutting is waviness or smooth troughs in the lawn surface. Uneven cutting is usually caused by mower deck damage or misadjustment. CAUSE SOLUTION Deck is not leveled correctly Level the deck correctly Blades are dull or worn Sharpen or replace the blades Blades are damaged...
  • Page 52: International Symbols

    Common International Symbols PTO Clutch Choke Fast (Throttle) Parking Brake Slow (Throttle) Brake Throttle Mower Cutting Fuel Height Adjustment Headlights Technical Manuals Additional Technical Literature Available Operators Manuals Additional copies of this manual are available, (and as part of our product support commitment, we maintain a stock of printed operators manuals going back many years!) Parts Manuals Fully illustrated parts manuals are also available —...
  • Page 53 Notes LC-9...
  • Page 54: Ce Identification Tag Information

    169XXXX Mfg. No.: XXXXX Serial No.: Power Rating in Kilowatts Engine RPM: XXXX RPM Mass of Unit Simplicity Mfg. Inc. Maximum Engine 1999 500 N. Spring St. in Kilograms Speed in Port Washington, WI USA 53074-0997 Rotations per Minute CE Compliance Logo Manufacturer’s...

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