Duracell DG66M-R62 Owner's Manual
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Duracell DG66M-R62 Owner's Manual

Portable gas generator
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Instructions for Assembly, Testing, Operation, Servicing, and Storage.
DG66M-R62
6500 Watt Rated
7800 Watt Surge
DG66M-B62
DG67M-R62
7000 Watt Rated
8000 Watt Surge
DG67M-B62
Owner's Manual
Portable Gas Generator:
For Outdoor Use Only!
DG66 & DG67 Series
Portable Generators
Owner's Manual for

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Summary of Contents for Duracell DG66M-R62

  • Page 1 Owner’s Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage. Portable Gas Generator: For Outdoor Use Only! DG66M-R62 6500 Watt Rated Owner’s Manual for 7800 Watt Surge DG66M-B62 DG66 & DG67 Series DG67M-R62 7000 Watt Rated Portable Generators 8000 Watt Surge...

  • Page 2: Welcome

    Welcome Thank you for your purchase of this quality Duracell product. We wish you years of success using your new portable generator. This machine is designed to supply electrical power and must be operated outdoors only. This manual contains general warnings about the risks of operating a portable generator and specific warnings about the operation and maintenance of this particular portable generator.

  • Page 3: Retain For Your Records

    Model number: _________________________________________ Serial number: __________________________________________ Date purchased: ________Month _____________Day _____________Year Sample information label for DG66M-B62 Sample information label for DG67M-B62 P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 4: Table Of Contents

    Emission Control System Information ......................35 Storing and transporting your generator ..................... 35 Troubleshooting ............................37 Generator Specifications: DG66M-R62 and DG66M-B62 ................39 Wiring diagram DG66M-R62 ........................40 Wiring diagram DG66M-B62 ........................41 Parts list DG66M-R62 and DG66M-B62: ....................42 Generator Specifications: DG67M-R62 and DG67M-B62 ................
  • Page 5 Contact information for Technical and Customer Assistance ..............53 Locate an Authorized Service Dealer ..................... 53 Registration Card ............................ 53 Customer assistance ..........................53 Wattage Reference Chart ........................54 Limited Warranty ............................55 P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 6: Important Safety Precautions

    Manual headings and sections: We’ve devoted several sections of this manual to outline the risks, hazards, and warnings when using, repairing, maintaining, and storing your generator. Pay attention to cautions such as, “Carbon monoxide WARNINGS” or “Electric shock WARNINGS” or “Burn and fire WARNINGS.” P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 7: Generator Safety Labels

    Generator Safety Labels: P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 8 Generator Fuel Related Safety and Information Labels: Fuel On/Off Valve Label Fuel Tank Label for: DG66M-R62, DG66M-B6, DG67M-R62, DG67M-B62 P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 9 Generator Operating and Battery Safety Labels: P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 10: Safety Warnings

    If anyone else operates your generator, be sure he/she is properly instructed. • Do not let children play with or operate your generator. • Keep your generator at least seven feet away from flammable materials. P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 11 Therefore, if you test your generator with a receptacle tester, it will not produce the same ground circuit condition as would be the case for a home receptacle. System Ground Terminal Location P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 12: Electrical System Warnings

    It remains hot for quite a while after you turn your generator off, so wait to move your generator into storage until the muffler has completely cooled to avoid severe burns. 10 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 13: Reference Manual Contains Critical Information

    Duracell Generators reserves the right to change the specifications and instructions. Duracell Generators also reserves the right to discontinue and modify the design of the generator at any point without incurring any obligation and without providing notice. This document may not be reproduced in whole or in part without written permission from Duracell Generators.
  • Page 14 24 L14-30 RECEPTACLE Models DG66M-R62 and DG67M-R62: FRAME COMP 13 WHEEL 10’ AC CIRCUIT BREAKER 30A 14 ENGINE AC CIRCUIT BREAKER 20A 15 ENGINE SWITCH WY-20R RECEPTACLE 16 FUEL SWITCH 12 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 15: Ac Receptacles

    DG66M series models and 7000 watts (7.0 kW) at 29 amps for the DG67M series models. Use only power cords rated for 125/250 Volt AC loads at 30 Amps, or greater. 13 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 16: Package Contents

    Mobility and Assembly Kit Includes: The mobility kit will include: Generator Leg (1) Handles (2) Tools and Axles: axles and nuts (2 each), wrenches (2), screwdriver (1) Leg and Handle assembly hardware 14 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 17: Unpacking And Assembly

    See “Component Identification” section of this manual for a diagram of the generator and its components. • For missing components, contact Duracell Support at 1-888-980-4938. • For damaged components, contact the freight company that delivered the unit and file a claim.
  • Page 18 Generator foot with rubber M8×16 screw M8 nut 10” Rubber foam wheel Handle (360MM) M8×50 screw M8 nut M8×35 screw M8×16 screw Handle bracket Bolt 8×48 Open ring Washer 8 16 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 19 Then, fasten the foot bar onto the generator by threading the bolts into the holes in the frame of the generator at the points shown. Tighten the bolts. 4. The last step is attaching the handle. 17 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 20 To lower the handles just pull up on the locking pins and the handles will drop. 18 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 21 • Check the oil level (see engine manual). To avoid the inconvenience of an unexpected shutdown by the Oil Sentry system, always check the engine oil level before startup. 19 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 22 8. Use the 8/10 wrench to reattach the negative (-) terminal (i.e. the battery cable with the black safety cover) to the battery. 9. When you’re done, it will look like this: 20 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 23: Select Suitable Location

    6. Note that this generator is NOT designed or approved for use in vehicles or marine applications. Never run the generator inside RV’s or other vehicles, on boats, or on pick-up truck beds. 21 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 24 Equip engine with spark arrestor if machine will be used near any ignitable forest, brush, or grassy land. (See engine Owner’s Manual provided to determine if the engine is already equipped.) Make sure you comply with applicable local, state, and federal codes. 22 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 25: Pre-Operation Check And Safety Rules

    Always operate with all safety covers, guards, and barriers in place and in good working order, and all controls properly adjusted for safe operation. Wear safety apparel during operation and maintenance, including safety glasses with side and top 23 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 26 Do not operate the generator with damaged, missing, or broken parts. Never attempt to repair it with a part that is not rated at or above the rating of the machine. Always 24 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 27 Please contact Duracell Generators customer service to get replacement parts. Modifications Do not modify the generator in any way or deactivate any safety device. Do not change or add to fuel tank, fuel line, or exhaust system. Modifications can result in hazards related to carbon monoxide poisoning, fuel leaks, fire, explosion or other serious safety hazards, and will also VOID the warranty.

  • Page 28: Pre-Operational Checks

    Entanglement in this equipment may result in serious injury, amputation, or death. 26 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 29 Confirm that any device you plug into your generator is single-phase 60Hz. Never connect 50 Hz devices or three-phase loads to your generator. Continuous output: DG66M-R62 and DG66M-B62 are rated at 6,500 watts DG67M-R62 and DG67M-B62 are rated at 7,000 watts Maximum power:...
  • Page 30 Do not run your generator without oil. This would damage the engine and void your warranty. 28 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 31: Starting The Generator

    If you have electric start models (DG66M-B62 and DG67M-B62): Turn the key to start position momentarily until it starts: If your generator does not have a battery, models (DG66M-R62 and DG67M-R62): Push the switch to the “ON” position: Pull the Starter Grip gently until you feel slight resistance, then pull briskly.

  • Page 32: Monitoring The Fuel Level

    After refueling, tighten the fuel tank cap securely and wipe up any gasoline that may have spilled: Fuel can damage components of your generator such as metal, rubber, paint, and plastic. Note: Damage caused by spilled fuel is not covered under warranty. 30 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 33: Shutting Down The Generator

    (e.g. sustained high-load, high-temperature, dusty or wet environments), consult your Service Dealer for recommendations that are applicable to your specific needs and usage. Maintenance, replacement, and repair of your generator’s emission control devices 31 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 34: Maintenance Safety Precautions

    Note: Your Authorized Service Dealer is knowledgeable about your generator, and is best equipped to maintain and repair it. To ensure smooth, economical, and trouble-free operations, use only new, genuine Duracell generator parts or their equivalents when repairing your generator and replacing its parts.

  • Page 35: Maintenance Schedule

    (4) This should be serviced by an Authorized Service Dealer every three years. (5) Refer to engine manual for service of this item. NOTE: Failure to follow this maintenance schedule could result in non-warrantable failures. 33 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 36: Engine Maintenance

    • Fuel filter check/replacement. • Fuel tank cleaning. • Inspect and clean spark arrestor as needed. • Read and follow any required emissions control system inspections and maintenance procedures. 34 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 37: Emission Control System Information

    Drain gasoline from the Fuel Tank and the carburetor*. Remove Oil Filter Cap and Drain Plug. Drain the oil. Then, tighten Oil Drain Plug and refill with fresh oil up to the Filter’s neck. 35 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 38 You can get severely burned or injured when handling gasoline. Fuel is highly flammable and can be explosive. Only handle fuel outdoors and keep sparks, heat, and flames away. Immediately wipe up any spills. 36 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 39: Troubleshooting

    Cooling holes are blocked Check the cooling holes on the side panel and bottom of the generator. Clear away any mud, water, paper or other debris. Note: Troubleshooting continues on following page 37 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 40 Generator is overloaded Review load and adjust. See “Stay within tripping your generator’s power limit”, page 27. Power cord or electrical device Unplug cord or device immediately is defective or damaged 38 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 41: Generator Specifications: Dg66M-R62 And Dg66M-B62

    Fuel Tank capacity 9 gallon 8 hours at 100% load Rated continuous operation 14 hours at 50% load DG66M-R62: Recoil starter with auto decompression. Starting system DG66M-B62: Electric starter with battery and recoil backup with auto decompression. Ignition system Electronic intelligent ignition...

  • Page 42: Wiring Diagram Dg66M-R62

    Wiring diagram DG66M-R62 40 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 43: Wiring Diagram Dg66M-B62

    Wiring diagram DG66M-B62 41 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 44: Parts List Dg66M-R62 And Dg66M-B62

    19 FUEL TUBE (DG6XX-1025) GROUND TERMINAL (DG6XX-1018) 20 CHECK VALVE (DG6XX-1026) FOOT (DG6XX-1009) 21 FUEL TANK CAP (DG6XX-1027) 10 DG66M-R62: LOW OIL LAMP (DG6XX-1019) 22 HOUR METER (DG6XX-1028) DG66M-B62: BATTERY BOX (DG6XX-1031) 11 OIL FILLER CAP 23 MUFFLER COMP (DG6XX-1029)
  • Page 45 VOLTAGE REGULATOR (5KW) DGG66-1109 FASTNESS BOLT(ROTOR)8×265 DG516-1110 BOLT,FLANGE 5×16 DG516-1110 BOLT,FLANGE 5×16 DG516-1110 BOLT,FLANGE 5×16 DG516-1110 BOLT,FLANGE 5×16 DG5235-1111 FLANGE BOLT(STATOR) 5×235 DGM5-1112 FLANGE BOLT(STATOR) M5 DG8195-1113 FLANGE BOLT(STATOR) 8×195 43 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 46 DG6XX-1201 CLIP,TUBE (B8) DG6XX-1202 TUBE,FUEL 4.5×205 DG6XX-1203 FUEL SENSOR ASSY DG6XX-1204 CAP COMP,FUEL FILLER DG6XX-1205 FUEL FILLER DG6XX-1206 TANK COMP,FUEL(BLUE) DG612-1008 BOLT,FLANGE M6X12 DG622-1207 BOLT,FLANGE 6×22×2.0 DG510-1208 SCREW 5×10 44 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 47 CONTROL PANEL CASE DG6XX-1003 BOTTOM RUBBER A DGM08-1004 NUT FLANGE M8 DGM10-1005 NUT FLANGE M10 DG6XX-1006 BOTTOM RUBBER B DG6XB-1007 AXLE DG612-1008 BOLT FLANGE,6X12 DG6XX-1009 FOOT DG6XX-1010 HANDLE DG6XB-1011 CHARCOAL CANISTER 45 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 48: Generator Specifications: Dg67M-R62 And Dg67M-B62

    Champion RC12YC or equivalent Height 27 inches (69 cm) Width 27.5 inches (70 cm) Length 32 inches (81 cm) DG66M-R62: 202 lbs. (92 kg) Weight DG66M-B62: 222 lbs. (100.9 kg) 46 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 49: Wiring Diagram Dg67M-R62

    Wiring diagram DG67M-R62 47 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 50: Wiring Diagram Dg67M-B62

    Wiring diagram DG67M-B62 48 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 51: Parts List Dg67M-B62 And Dg67M-B62

    10 DG67M-R62: LOW OIL LAMP (DG6XX-1019) 22 HOUR METER (DG6XX-1028) DG67M-B62: BATTERY BOX (DG6XX-1031) 11 OIL FILLER CAP 23 MUFFLER COMP (DG6XX-1029) 12 AXLE NUT (DG6XX-1020) 24 L14-30 RECEPTACLE (DG6XX-1030) 49 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 52 BOLT,FLANGE 5×16 DG516-1110 BOLT,FLANGE 5×16 DG516-1110 BOLT,FLANGE 5×16 DG516-1110 BOLT,FLANGE 5×16 DG5235-1111 FLANGE BOLT(STATOR) 5×235 DGM5-1112 FLANGE BOLT(STATOR) M5 DG8195-1113 FLANGE BOLT(STATOR) 8×195 DGSW8-1114 WASHER,SPRING(ROTOR) 8MM DGBW3-1115 BAND’WIRE(SINGLE) 300mm 50 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 53 DG6XX-1203 FUEL SENSOR ASSY DG6XX-1204 CAP COMP,FUEL FILLER DG6XX-1205 FUEL FILLER DG6XX-1206 TANK COMP,FUEL(BLUE) DG612-1008 BOLT,FLANGE M6X12 DG622-1207 BOLT,FLANGE 6×22×2.0 DG510-1208 SCREW 5×10 DG6XX-1209 CHECK VALVE TUBE,FUEL 4.5×700 DG6XX-1210 51 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 54 DG612-1008 BOLT FLANGE,6X12 DG6XX-1009 FOOT DG6XX-1010 HANDLE DG6XB-1011 CHARCOAL CANISTER Engine assembly and parts list: (Please refer to the engine owner’s manual for the parts list and assembly diagram.) 52 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 55: Contact Information For Technical And Customer Assistance

    Contact information for Technical and Customer Assistance Locate an Authorized Service Dealer For assistance in finding an Authorized Service Dealer, contact Duracell Generators Customer Service at 888-980-4938 or TechSupport@DuracellGenerators.com. Visit our web site at www.DuracellGenerators.com. Registration Card Please fill out the registration card, and return it within 30 days of the purchase date. Registration card can be found in the same plastic bag as your manual.

  • Page 56: Wattage Reference Chart

    Small Refrigerator 2000 Television Microwave Air Conditioner (20,000 BTU) 3300 Coffee Maker 1200 Furnace Fan 1100 2000 Refrigerator/Freezer 1200 3000 3/8” Hand Drill 7 ¼” Circular Saw 1500 1900 54 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

  • Page 57: Limited Warranty

    Innovative Energy Solution, Inc. NOTE: Some services performed by parties other than IES may void warranty. Always contact Duracell Generators Customer Support at 1-888-980-4938 prior to having any service or warranty work performed, as some services performed by parties other than IES approved service centers may void warranty.
  • Page 58 Transportation costs to and from service center are the responsibility of the buyer/customer. IES can supply you with the service center location in your area by contacting Duracell Generators customer support at the number below.
  • Page 59 Please fill in the following information and have it on hand when you call in a warranty claim. Customer Number: ______________________________________________________________ Date of Purchase: _______________________________________________________________ Serial Number: _________________________________________________________ Model Number: __________________________________________________________________ 57 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...
  • Page 60 Customer Service 1-888-980-4938 www.DuracellGenerators.com © 2014 Duracell, a division of The Gillette Company, Bethel, CT 06801 USA DURACELL is a registered trademark of The Gillette Company, used under license. All rights reserved. 58 | P a g e DG66M-R62, -B62 & DG67M-R62, -B62...

This manual is also suitable for:

Dg66m-b62Dg67m-r62Dg67m-b62

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