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S/M No. :
Service Manual
Auto Washer
Model: DWF-262PS /200SM/200SW
Caution
: In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).
Oct. 2011

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Summary of Contents for Daewoo DWF-262PS

  • Page 1 S/M No. : Service Manual Auto Washer Model: DWF-262PS /200SM/200SW Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
  • Page 2: Table Of Contents

    AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER...
  • Page 3: Specifications

    1. SPECIFICATIONS ITEM DWF-200SL DWF-200SM DWF-200SW POWER SOURCE A.C 110V/60Hz , A.C 220V/50Hz , A.C 220V/60Hz POWER CONSUMPTION 550W WEIGHT 45kg(MOLD) / 49kg(GLASS) DIMENSION (WxHxD) 630 x 1004 x 670 mm WASHING COURSE FULL AUTOMATIC 6 COURSES (FUZZY, BLANKET, ECONOMY, BABY CARE, SPORTS WEAR, DELICATE) WATER CONSUMPTION 210ℓ...
  • Page 4: Structure Of The Washing Machine

    2. STRUCTURE OF THE WASHING MACHINE The parts and features of your washer are illustrated on this page. Become familiar with all parts and features before using your washer. NOTE • The drawings in this book may vary from your washer model. They are designed to show the different features of all models covered by this book.
  • Page 5: Directions For Installation And Use

    3. DIRECTIONS FOR INSTALLATION AND USE ■ ■ INSTALLING PLACE Install the washer on a horizontal solid floor. If the washer is installed on an unsuitable floor, it could make considerable noise and vibration. Never install in these places ● The place where it would be exposed to direct sunlight.
  • Page 6: How To Connect The Inlet Hose

    ■ ■ How to Connect the Inlet Hose Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water. In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet valve.
  • Page 7 CLEANING THE LINT FILTER • This washer has two Lint Filters in the top TUB in order to filter off lint and fuzz. Pull the Filter frame Turn the lint filter Return the filter as it was, and upward. inside out, wash to insert the filter frame into the the lint off with water.
  • Page 8: Feature And Technical Explanation

    4. FEATURE AND TECHNICAL EXPLANATION Feature of the Washing Machine 1 First applying the Radical Technology in the world ... go beyond washing, sterilize your clothes and deodorize a bad smell(Option). 2 The first air bubble washing system in the world. 3 Quiet washing through the innovational low-noise design.
  • Page 9: Functional Principle Of Bubble Washing Machine

    Functional Principle of Bubble Washing Machine ACROSS SECTION Air bubble Outer tub Pulsator FUNCTIONAL PRINCIPLE Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up. Automatic Drainning time Adjustment This system adjusts the draining time automatically according to the draining condition.
  • Page 10: Automatic Unbalance Adjustment

    Automatic Unbalance Adjustment This system is to prevent abnormal vibration during intermittent spin and spin process. FUNCTIONAL PRINCIPLE Contact of safety switch 1. When the lid is closed, the contact lever A of the safety switch is “ON” position. Lid closing 2.
  • Page 11: Lint Filter

    Lint Filter Much lint may be obtained according to the kind of Filter clothes to be washed and some of the lint may also stick to the clothes. To minimize this possibility a lint filter is provided on the upper part of the tub to filter the wash water as it is discharged from the water channel.
  • Page 12: Gear Mechanism Ass'y

    Gear Mechanism Ass’y The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small sized clothes. Sun gear Planetary gear Internal gear Motor Pulsator 1800 r.p.m (60Hz) 1500 r.p.m (50Hz) Gear unit as V-Belt 1 revolution...
  • Page 13: Directions For Disassembly And Adjustment

    5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT Warning BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT THE POWER CORD FROM THE ELECTRIC OUTLET. Gear Mechanism Ass’y Replacement GEAR MECHANISM ASS’Y REPLACEMENT 1 Remove 1 screw from the PANEL F. 3 Remove 4 screws and separate PLATE T from 2 Separate PANEL F by pushing PANEL F washing to washing machine.
  • Page 14 6 Unscrew PULSATOR mounting screw and separates 7 Unscrew special nut using ‘T’ type box wrench. PULSATOR form TUB ass’y. 8 Separate TUB I from TUB ass’y. 9 Lay the top of the washing machine on the floor. 0 Unscrew 4 special bolts of GEAR PROTECT using a box wrench and separate GEAR PROTECT .
  • Page 15: Motor Drain And Valve Replacement

    MOTOR DRAIN AND VALVE REPLACEMENT (NON PUMP MODEL) 1 Lay the top of the washing machine on the floor. 3 Take out the wire of MOTOR DRAIN. 2 Unscrew 2 special bolts mounting MOTOR DRAIN. 4 Separate MOTOR DRAIN from BASE. 5 Turn the valve using screw driver as shown picture.
  • Page 16: The Repair Method Of Gear Mechanism For Clutch Spring Problem

    6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM The structure of gear mechanism ●TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLY● Tool name Specification Q’ty Figure 1 Fixing jig Ratchet handle Socket and extension bar socket : 10mm, 17mm per each Cotton yarn some...
  • Page 17: How To Check The Clutch Spring Problem

    How to check the clutch spring problem CHECKING METHOD IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST. 1) TO CHECK THE REVOLUTION OF SPIN TUB. IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING, THAT IS CLUTCH SPRING DEFECT.
  • Page 18: The Process Of Disassembling

    The Process Of Disassembling Disassembling 1 Process Notice Use wrench or driver. - ratchet handle - extension bar - socket : 10mm Remove the protector Release screws marked 4-point Remove the v-belt Use fixing jig for pulley as to see fig 1. and 17mm-socket for nut.
  • Page 19 Disassembling 2 Process Notice Disassemble the pulley Catch the boss and pull upward with spiral rotate in the clockwise direction. Disassemble the clutch boss assembly Separate coupling from clutch boss ass’y Clean the drum plate, coupling surface and contact face between drum plate and cou- pling.
  • Page 20: The Process Of Assembling

    The Process Of Assembling Assembling 1 Process Notice Check the uneven face of cou- pling is assembled upward. Assemble the coupling - Push in the clutch boss ass’y with rotating on the clockwise direction. - After assembling, rotate on the clockwise more 2~3 teeth and pull out the pulley shaft upward.
  • Page 21 Assembling 2 Process Notice - Use fixing jig and 17mm socket wrench as if disassembling, as fastening torque about Assemble the fastening nut 100~200kgf-cm. - Check the end-play, up and downward and check the bind- ing force, too much or not on bi-direct of rotation.
  • Page 22: Trouble Shooting Guide

    7. TROUBLE SHOOTING GUIDE NOTES 1. When replace the P.C.B. ASS’Y do not scratch the surface of the P.C.B. ASS’Y. 2. Disconnect the power cord from the electric outlet. Concerning Water Supply PROBLEM CHECK POINT CAUSE SOLUTION Do you open the water Open the water tap.
  • Page 23: Concerning Washing

    PROBLEM CHECK POINT CAUSE SOLUTION The water inlet valve is Does the water supply Change the water inlet continue while the power defective. valve. is turned off? Does the water supply start The triac of P.C.B is Change the P.C.B as soon as you press the defective.
  • Page 24: Concerning Draining

    CONCERNING DRAINING PROBLEM CHECK POINT CAUSE SOLUTION Do you install the Install the drain hose Improper installation. drain hose properly. properly? THE WASHER Is the foreign matter Remove the foreign Malfunction of drainage DOES NOT accumulated inside the matter from the drain by the foreign matter.
  • Page 25: Concerning Spinning

    Concerning Spinning PROBLEM CHECK POINT CAUSE SOLUTION Is the lid open? Close the lid. Does the door switch Change the door switch. Door switch is defective. operate normally? Safety switch is defec- Change the safety Does the safety switch tive. switch.
  • Page 26: Concerning Operating

    Concerning Operating PROBLEM CHECK POINT CAUSE SOLUTION Is the plug connected Connect the plug. to electric outlet? Is Fuse opened? Change fuse. THE INDICA- Power button is Is the condition of Change P.C.B ASS’Y. defective. power button good? LAMPS(L.E.D) DO NOT LIGHT UP WHEN THE Is the connector of the Improper connection of...
  • Page 27: Presentation Of The P.c.b Ass'y

    8. PRESENTATION OF THE P.C.B ASS’Y Concerning Error Message MESSAGE CAUSE SOLUTION Install drain hose properly. Improper installation of drain hose. Remove foreign matter from drain hose. The drain hose is blocked up by foreign matter. Change drain motor or drain pump. Drain motor or drain pump is inferior.
  • Page 28: Appendix

    9. APPENDIX ■ ■ Wiring Diagram • DWF-200SL/SM/SW (110V~, NON-PUMP, COLD ONLY) MAIN & FRONT PCB ASS'Y CONDENSOR RINSE FUSE VALVE POWER CORD COLD DRAIN SAFETY PRESSURE MOTOR 110V~ MOTOR VALVE SENSOR SWITCH • DWF-200SL/SM/SW (220V~, PUMP, COLD&HOT) MAIN & FRONT PCB ASS'Y RINSE CONDENSOR VALVE...
  • Page 29: Parts Diagram

    ■ ■ Parts Diagram LEFT FRONT DWF-200SL DWF-200SM/200SW PARTS DIAGRAM...
  • Page 30 LEFT FRONT PUMP OPTION PARTS DIAGRAM...
  • Page 31 LEFT FRONT OPTION PARTS DIAGRAM...
  • Page 32 LEFT FRONT PARTS DIAGRAM...
  • Page 33: Parts List

    ■ Parts List PARTS NAME PARTS CODE DESCRIPTION Q'TY REMARK PANEL *B 36142T4600 DWF-200S, ABS 200S(MOLD) 36142T4650 DWF-200S, ABS UV_BASE 200S(UV SPRAY) SENSOR PRESSURE AS 3614801635 CDL-15N-1,225DO,3PIN,L1=740,L2=90 SWITCH SAFETY AS 3619044180 SF-030A13,#187,CU/T=9,CU/L=110,L=174 DWD-F1X23 VALVE INLET 3615416330 110-130/60,98'S,C+R,DR-12AS,GASKET 110V, C+R 3615407131 AC220-240V/50,60HZ,35mA,C+H+R 220V, C+H+R UNIT CAPACITOR AS...
  • Page 34 PARTS NAME PARTS CODE DESCRIPTION Q'TY REMARK HOSE DRAIN O AS 3613226700 L=1250mm, HANGER NON-PUMP HOSE DRAIN OUTER AS 3613218800 LD-PE/EVA L=1600 PUMP PUMP PLATE UPPER 3614514600 PP, 1094 SUPPORTER TUB BL 3615302220 SPG 1.6T(R-01) SUPPORTER TUB BR 3615302320 SPG 1.6T(R-01) SUPPORTER TUB FL 3615302420 SPG 1.6T(R-01)
  • Page 35 PARTS NAME PARTS CODE DESCRIPTION Q'TY REMARK COVER TUB *O 3611417700 PP,100M TUB *O 3618807100 1098 SUSPENSION AS (B) 3619805400 ROD=592 SPR=102(BLACK),100C,S SUSPENSION AS (F) 3619805500 ROD=592 SPR=112,(YELLOW),100C,S HOSE OVERFLOW 3613208901 PELD, L=280MM NON-PUMP VALVE DRAIN AS 3615408400 1098'S,VE TYPE NON-PUMP HOSE DRAIN I AS 3613218510...
  • Page 36: Sequence Chart

    ■ Sequence Chart FUZZY ECONOMY DELICATE Division Progress Time High Small High/Mid Low/Small High ■ ■ ■ ■ Sensing 7 sec. Water Inlet 4 min. ■ ■ ■ 2 min. Pre-Wash 60min. Wash 18min. 14min. 10min. ■ ■ ■ ■ 6min.
  • Page 37 BLANKET SPORTS WEAR BABY CARE Division Progress Time High Small High Small High Small Sensing 7 sec. Water Inlet 4 min. ■ ■ ■ ■ ■ ■ 2 min. Wash 18min. 14min. 10min. 6min. ■ ■ ■ ■ ■ ■ ■...
  • Page 38 TUB CLEANING WASH for PERU Division Progress Time High High Small ■ ■ ■ ■ Sensing 7 sec. Water Inlet 4 min. ■ ■ 2 min. Pre-Wash 60min. ■ ■ ■ ■ 10min. Wash 18min. 14min. 10min. 6min. ■ ■ ■...
  • Page 39 DAEWOO ELECTRONICS CORP. 1-2, Jeo-dong 1(il)-ga, Jung-gu, Seoul, Korea C.P.O. BOX 8003 SEOUL, KOREA TELEX: DWELEC K28177-8 CABLE: “DAEWOOELEC” S/M NO. : PRINTED DATE: Oct. 2011...
  • Page 40 ABOUT THIS MANUAL ABOUT THIS MANUAL V V I I S S I I O O N N C C R R E E A A T T I I V V E E , , I I N N C C . . 서울...

This manual is also suitable for:

Dwf-200smDwf-200sw

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