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Service Manual
WF3000
Series
Printed in
Germany
Revision Level A
Order Number: 812556-006

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Summary of Contents for Crown WF3000 Series

  • Page 1 Service Manual WF3000 Series Printed in Germany Revision Level A Order Number: 812556-006...
  • Page 2 REVISION Overview of Revisions: WF3000 09/2005 • Printed in Germany MS-REV-3300...
  • Page 3 Blank page Printed in Germany...
  • Page 4 TABLE OF CONTENTS Printed in Germany...
  • Page 5 Blank page Printed in Germany...
  • Page 6 TABLE OF CONTENTS Table of Contents MA – SAFETY PAGE SER-NO. CUT ....REV. Safety Symbols used in the Manual ........3 ITD – INTRODUCTION PAGE SER-N0. CUT REV. General Maintenance and Repair Safety Notes ....3 Maintenance and Repair ..........3 Before Leaving the Truck ..........
  • Page 7 TABLE OF CONTENTS M2 – HYDRAULICS PAGE SER-N0. CUT ....REV. Replacing the relief valve ............37 Relief valve test and setting ........... 37 Hydraulic System Troubleshooting ......... 38 M3 – DRIVE UNIT PAGE SER-N0. CUT ....REV. Gear Unit .................. 41 Drive unit, general ..............
  • Page 8 Preparatory Measures ..........67 Adjustment ..............67 Status LED ..............69 Programmer ................70 General ................70 Crown Handset P/N 793548 (Includes Cord) ... 70 Operating SEM0 Controller Menu .......... 71 General ................71 Menu structure ............71 Menu Functions .............. 72 PARAMETER CHANGE ..........
  • Page 9 TABLE OF CONTENTS M4 – ELEKTRICS PAGE SER-N0. CUT ....REV. SET MODEL ............... 88 SET OPTIONS ............88 ADJUSTMENTS ............88 On Board Charger ..............89 General ................89 Battery Charging Phases ..........89 First Phase (I1) ............89 Second Phase (P) ............
  • Page 10 TABLE OF CONTENTS M5 – BRAKE PAGE SER-N0. CUT ....REV. Brake ..................107 Function ................107 Disassembly ..............107 Assembly ................. 109 Air gap setting ..............109 Brake moment setting ............. 110 Brake test ................ 110 Definition of run-in/new rotor ........110 General Notes .............
  • Page 11 TABLE OF CONTENTS M7 – MAST PAGE SER-N0. CUT ....REV. Mast ..................131 General ................131 Torque Requirements ..........131 Lifting Gear Minimum Capacity ........131 Mast Removal ..............131 Installation ............... 132 Fork Carriage Removal ..........132 Fork Carriage Installation ..........132 Fork Carriage Adjustment ..........
  • Page 12 TABLE OF CONTENTS M8 – CYLINDERS PAGE SER-N0. CUT ....REV. Cylinders .................. 147 General ................147 Safety when working on hydraulic systems ....147 General Instructions for Repairing Hydraulic Components ............... 147 Rod Seal Assembly ..............148 General ................148 Large Rod Seal Assembly ..........
  • Page 13 TABLE OF CONTENTS DIA – ELECTRICAL DIAGRAMS PAGE SER-N0. CUT ....REV. WF 3000-12 Standard .............. 175 Overview ................175 WF3000-12 Standard, Traction Controller - SEM0 Logic ........176 WF3000-12 Standard, Traction Controller - SEM0 Power Circuit ...... 177 WF3000-12 Standard, Power Unit Control Circuit ..........
  • Page 14 SAFETY Printed in Germany...
  • Page 15 Blank page Printed in Germany...
  • Page 16 SAFETY Safety Symbols used in the Manual General Maintenance and Repair Safety Notes To help guide you through the manual and to highlight parti- cular danger areas, we have used graphic illustrations: DANGER DANGER Read the safety notices in the truck This symbol indicates life-threatening Maintenance and Operator's Manuals.
  • Page 17 Crown. Clean any illegible labels. 11. Only use original Crown spare parts to ensure Replace any faulty or missing labels. the reliability, safety and suitability of the Crown The order and meaning of the warnings and labels on truck.
  • Page 18 INTRODUCTION Printed in Germany...
  • Page 19   BUY NOW  Then Instant Download  the Complete Manual  Thank you very much! ...