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Curtis Kubota ZD1211 Installation & Owner's Manual

Curtis Kubota ZD1211 Installation & Owner's Manual

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While this cab kit was designed to fit on the vehicle listed above, manufacturing tolerances and vehicle
assembly may affect cab fitment. It is the responsibility of the cab installer to check all vehicle pedals and
levers for full functionality and, as required, adjust the cab fitment to prevent any interference of the cab
components with the travel of pedals or levers.
Available Options:
1. Side View Mirrors (P/N: 9PM5)
2. Switch Panel (P/N: 1KUBZD1211CK) (req'd for following 2 items)
3. Front LED Work Lights (P/N: 1KUBZD1211LK)
4. Front Wiper/Washer Kit (P/N: 1KUBZD1211WK)
Approximate Installation Time *
Experienced Dealer Technician – 4 Hours
Average Dealer Technician – 6 Hours
Do-It-Yourself – 6-8 Hours
(*=Not including accessories)
Register your new product quickly online at
Curtiscab.com/product-registration/
Curtis encourages all customers to register their
Curtis products. However, failure to do so will not
diminish right to warranty. Curtis Industries does not
sell or share your information with anyone else.
The contents of this envelope are the property of the owner. Leave with the owner when installation is complete.
Kubota ZD1211
(p/n: 1KUBZD1211PR)
Cab with A/C
(fits both 60" and 72" mowers.
Does not fit with bagger system)
Premium Cab Shown with Options
Approximate Product Specifications
Floorboard to Roof Height: 60 inches
Weight: 240 lbs.
Cab Width: 54 inches
Download a digital copy of your installation
instructions online at Curtiscab.com/literature/
Curtis strives to continuously improve our products,
technical documentation, etc. Therefore, the
installation manual for this product may have been
updated after your product was packaged. The
latest revision of the installation manual can always
be found at the website above.
1 of 30
Rev. E, 11/10/2021
p/n: IM-1KUBZD1211PR

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Summary of Contents for Curtis Kubota ZD1211

  • Page 1 Therefore, the Curtis encourages all customers to register their installation manual for this product may have been Curtis products. However, failure to do so will not updated after your product was packaged. The diminish right to warranty. Curtis Industries does not latest revision of the installation manual can always sell or share your information with anyone else.
  • Page 2: Table Of Contents

    2 of 30 TABLE OF CONTENTS WARNINGS, TIPS, & REQUIRED TOOLS ............3 CAB INSTALLATION ................... 4-21 CAB FEATURES & OPERATION ..............22 CARE AND MAINTENANCE ................23 SERVICE PARTS ..................24-29 BOLT TORQUE SPECIFICATIONS ..............30...
  • Page 3: Warnings, Tips, & Required Tools

    3 of 30 WARNINGS, TIPS, & REQUIRED TOOLS Curtis cabs feature an assembly of parts designed for your vehicle which require adjustment and alignment of components to accommodate vehicle variations and provide proper weather protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the installation and owner’s manual fully prior to installing the cab.
  • Page 4: Cab Installation

    4 of 30 CAB INSTALLATION Step 1: (Vehicle Prep) Replace 1.1 Park vehicle in a location accessible by an overhead hoist. 1.2 Disconnect the negative battery terminal. 1.3 Remove the bolt from the battery clamp and replace with a longer one from the supplied hardware kit and re-use the nut, but do not re- connect the battery.
  • Page 5 5 of 30 CAB INSTALLATION Step 2: (Dynamo Installation) 2.1 Remove and save the OEM dynamo. Discard the mounting hardware. Remove 2.2 Remove and discard the nut and washers from the OEM dynamo shaft. Fig. 2.1 (Remove Dynamo) 2.3 Remove and discard the shaft from the OEM dynamo, but keep the dynamo together when removing to ensure spacer stays in its proper Dynamo...
  • Page 6 6 of 30 CAB INSTALLATION 2.6 Hang the double dynamo setup onto the vehicle with the OEM dynamo back into its original location with the threads on the previously installed bolt protruding through the upper dynamo adjustment slot. Install a nut onto the end of the bolt, but do not tighten.
  • Page 7 7 of 30 CAB INSTALLATION Step 3: (Install ROPS Mounts) Remove 3.1 Remove the left and right hand tension screws and clips on the ROPS and discard. 3.2 Remove the ROPS pin and bolt from the left side and discard. Leave the right side installed at this time.
  • Page 8 8 of 30 CAB INSTALLATION Step 4: (Vehicle Prep) 60” Only 4.1 Remove and discard the four floorboard bolts shown in Figure 4.1. If the mower is a 60”, remove two additional bolts in the location shown. Fig. 4.1 (Remove Bolts) 4.2 Cut the rubber tabs on the floormat at the bolt Cut Tabs locations as shown so that the hole is clearly...
  • Page 9 9 of 30 CAB INSTALLATION 4.6 Install self-adhesive seal around the edge of the floorpan as shown and cut to length. Refer to Figure 4.6a for 60” and 4.6b for 72”. Note: placement on the 72” machine. Seal should follow along the white line shown. Fig.
  • Page 10 10 of 30 CAB INSTALLATION 4.10 Flip the seat forward and install the supplied adhesive Velcro as shown. Be sure to wipe down the surfaces where the Velcro will be adhered and that the surfaces are at room temperature. Apply between round seat bumpers Apply along horizontal edge of fenders Apply 3 sections underneath front seat support frame member as indicated by dotted line.
  • Page 11 11 of 30 CAB INSTALLATION 5.5 Put tension on the lifting strap with the overhead Inside Cab hoist. Remove and discard the 4 bolts holding the rear of the cab down to the shipping bracket (located inside the cab) as well as the 4 lag screws holding the floorboards to the pallet.
  • Page 12 12 of 30 CAB INSTALLATION 5.11 Raise ROPS bar and loosely re-install M16 bolts used to pin it. 5.12 Loosen the 4 factory installed 5/16” bolts securing the upper ROPS mount so that the mount can slide up against the underside of the ROPS. Loosen Fig.
  • Page 13 13 of 30 CAB INSTALLATION Step 6: (Compressor Installation) 6.1 Loosen the lower and upper pivot bolts that are securing the compressor to its mounts. Bolts 6.2 Move compressor into location on the left side of the engine and secure the bracket with the hardware listed below as shown in figures 6.2a and 6.2b.
  • Page 14 14 of 30 CAB INSTALLATION 6.6 Install two p-clamps to the lower ROPS brackets as shown to secure the larger A/C hose to the ROPS bracket. Twist clamps and adjust hose position so that hose does not contact sharp edges of ROPS bracket. Hardware Used P-Clamps 1/4-20x1”...
  • Page 15 15 of 30 CAB INSTALLATION 7.3 Install the ring terminals on the red wires onto the stud on the positive battery clamp (outboard of the existing battery clamp nut) and secure with the following hardware. Hardware Used M6x1.0 Nut M6 Nut Fig.
  • Page 16 16 of 30 CAB INSTALLATION 7.7 If installing the optional seal kit, do so at this time. Otherwise, re-install the plastic cover (removed in step 1.4) over the right hand control stick. Fig. 7.7 (Re-Install Cover) 7.8 Route the remaining section of the harness with the white connector on the end forward from the battery area over the ROPS and up under the seat.
  • Page 17 17 of 30 CAB INSTALLATION 7.11 Route the two remaining sections of wires on the A/C harness out the rear of the left side of the vehicle so that they pass above the ROPS tube and end near the compressor. 7.12 Re-connect the OEM dynamo wires to the vehicle wire harness.
  • Page 18 18 of 30 CAB INSTALLATION Step 8: (Functionality Testing) 8.1 Ensure that all wires and hoses are securely fastened with cable ties to prevent any rubbing or chaffing on sharp or hot objects. 8.2 Turn the vehicle on and check to make sure that belts and components are not vibrating excessively.
  • Page 19 19 of 30 CAB INSTALLATION 9.4 Assemble the rear shroud panel and cover 1/4” Bolts together as shown. Leave the bolts loose at this time. Hardware Used 1/4-20x3/4” Flange Bolts Fig. 9.4 (Assemble Cover Panel) 9.5 Assemble the rear shroud panel to the vehicle. Tighten all shroud bolts at this time.
  • Page 20 20 of 30 CAB INSTALLATION 10.4 Install the upper portion of the rubber filler along the bottom edge of the rear panel to locate it and then secure under the seat and along the sides. Rubber Filler Fig. 10.4 (Filler Location) 10.5 The back ends of the rubber filler should be pulled out under the cab so that they can be velcroed to the fenders behind the cab.
  • Page 21: Cab Features & Operation

    21 of 30 CAB FEATURES & OPERATION REMOVABLE FRONT WINDOW When pivoting the front axle, remove the (5) thumb nuts securing the front center window. This will allow the front cover to fully open to clear the axle. Removable Front Window AIR CONDITIONING OPERATION Turn the 4 position ventilation switch to activate the blower.
  • Page 22: Care And Maintenance

    22 of 30 CARE AND MAINTENANCE •DO NOT use glass cleaner to clean windows. It will damage the material. Mild dish soap and water should be used to clean all window panels. Use a soft bristled brush or sponge to clean panels. •Avoid wiping the windows while they are dry.
  • Page 23 23 of 30 BELT ADJUSTMENT SEQUENCE Follow this sequence to adjust or replace the OEM V-belt. Note: The compressor belt must be re-tensioned if the OEM belt requires any adjustment. Note: It is critical that the following steps are completed in order and followed closely. Failure to do so may result in vehicle or component damage.
  • Page 24: Service Parts

    24 of 30 SERVICE PARTS ROOF ASSEMBLY WINDSHIELD ASSEMBLY WINDSHIELD SUPPORT ASSEMBLY P/N: 8SV-102-00030 P/N: 8SV-103-00024 P/N: 8SV-101-00056 REAR PANEL ASSEMBLY DOOR ASSEMBLY, RIGHT DOOR ASSEMBLY, LEFT P/N: 8SV-106-00036 P/N: 8SV-107-00040-L P/N: 8SV-107-00040-R SIDEFRAME ASSEMBLY, LEFT SIDEFRAME ASSEMBLY, RIGHT FRONT LOWER CROSS ASSEMBLY P/N: 8SV-109-00020-R P/N: 8SV-113-00220 P/N: 8SV-109-00020-L...
  • Page 25 25 of 30 SERVICE PARTS A/C UNIT, REAR MOUNTED A/C COVER ASSEMBLY ROPS MOUNT, LEFT P/N: 8SV-303-00013-KG P/N: 8SV-SM-01715-L P/N: 8SV-101-00005-KG ROPS MOUNT, RIGHT SWITCH BRACKET ASSEMBLY ROPS MOUNT PLATE, UPPER P/N: 8SV-SM-01715-R P/N: 8SV-SM-02026 P/N: 8SV-113-00227 A/C AIR DIVERTER FLAP LIMIT SWITCH V-BELT P/N: 8SV-SM-02012...
  • Page 26 26 of 30 SERVICE PARTS SHROUD MOUNT BRACKET, REAR SHROUD MOUNT BRACKET, FRONT FRONT SHROUD COVER P/N: 8SV-110-00089 P/N: 8SV-113-00236 P/N: 8SV-110-00088 ROPS MOUNT, UPPER REAR SHROUD COVER SHROUD COVER P/N: 8SV-SM-01880 P/N: 8SV-SM-01916 P/N: 8SV-113-00238 ROPS BRACKET, ROOF TAB COMPRESSOR ADJUSTMENT ARM COMPRESSOR BRACKET P/N: 8SV-WA-00421...
  • Page 27 27 of 30 SERVICE PARTS HOSE, #10 EVAP TO COMP HOSE, #6, COND TO DRYER FRONT REMOVABLE PANEL P/N: 8SV-305-00025 P/N: 8SV-305-00024 P/N: 9SV-P-00132 DOOR SKIN, LEFT, W/ HARDWARE REAR LEG WINDOW, W/ HARDWARE DOOR SKIN, RIGHT, W/ HARDWARE P/N: 9SV-P-00133-L P/N: 9SV-P-00133-R P/N: 9SV-P-00128 THUMB NUTS (QTY: 5)
  • Page 28 28 of 30 SERVICE PARTS A/C COMPRESSOR UNDERSEAT FILLER LOWER UNDERSEAT FILLER UPPER P/N: 9SV-9AC-00043 P/N: 8SV-112-00067 P/N: 8SV-112-00068...
  • Page 29 29 of 30 ADDITIONAL SERVICE PARTS PART NUMBER DESCRIPTION 9SV-HWK-00150 HARDWARE KIT 9SV-OHRL-G OUTSIDE DOOR HANDLE (SET OF 2) 9SV-GH INTERIOR GRAB HANDLE (SET OF 2) 9SV-HSLP HINGE PINS AND SLEEVES (2L + 2R) 9SV-DP10 DOME PLUG, .375” HOLE (BAG OF 10) 9SV-DP16 DOME PLUG, .750”...
  • Page 30: Bolt Torque Specifications

    30 of 30 BOLT TORQUE BOLT TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATION TABLE Use the following torques when special torques are not given. These values apply to fasteners as received from suppliers, dry, or when lubricated with normal engine oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used.

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