Honda XR650L 2021 Manual
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Honda XR650L 2021 Manual

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P. 2
P. 16
P. 30
P. 72
P. 79
P. 100
2021 XR650L
MOM 17582 (2008)
31MGW690

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Summary of Contents for Honda XR650L 2021

  • Page 1: Table Of Contents

    Contents Vehicle Safety P. 2 Operation Guide P. 16 Maintenance P. 30 Troubleshooting P. 72 Information P. 79 Specifications P. 100 2021 XR650L MOM 17582 (2008) 31MGW690...
  • Page 2 Welcome Congratulations on your purchase of a new When service is required, remember that Honda vehicle. Your selection of a Honda your Honda dealer knows your vehicle best. makes you part of a worldwide family of If you have the required mechanical “know- satisfied customers who appreciate Honda's how”...
  • Page 3 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating procedures WARNING and other information on safety labels and in...

  • Page 4: Vehicle Safety

    Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 7 Safety Precautions..........P. 9 Riding Precautions ..........P. 10 Accessories & Modifications......P. 13 Off-Road Safety ..........

  • Page 5: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
  • Page 6 Safety Guidelines We recommend that all riders take a certified Ride Defensively course approved by the Motorcycle Safety Always pay attention to other vehicles around Foundation (MSF) or a state approved training you, and do not assume that other drivers see course.
  • Page 7 Inspect for fluid leaks, check the tightness of critical nuts and Keep Your Honda in Safe Condition bolts, and check the handlebar, control levers, It's important to keep your vehicle properly brakes, and wheels. Ride slowly and cautiously.
  • Page 8 Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your vehicle colorless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 9: Safety Labels

    Safety Labels Safety Labels serious injury. Read these labels carefully and don't remove them. Safety and information labels on your vehicle If a label comes off or becomes hard to read, provide important safety information and may contact your dealer for a replacement. warn you of potential hazards that could cause Continued...
  • Page 10 Safety Labels Cold tire pressures : Tire brand Front Rear 【Up to maximum weight capacity 】 DUNLOP K850 K850 Front 150kPa 1.50kgf/cm 22psi BRIDGESTONE TW-301 TW52 Rear 150kPa 1.50kgf/cm 22psi Min. recommend tire center tread depth. 【Up to 90kg(200lbs) load 】 Front 3.0mm (0.12in.) Rear 3.0mm (0.12in.) Read owner s manual.

  • Page 11: Safety Precautions

    Safety Precautions Safety Precautions Must fit comfortably but securely, with the ● chin strap fastened. Ride cautiously and keep your hands on the Face shield with unobstructed field of vision ● ● handlebar and feet on the footpegs. or other approved eye protection Keep passenger's hands onto the seat strap ●...

  • Page 12: Riding Precautions

    Riding Precautions Riding Precautions Boots or Riding Shoes Sturdy boots with non-slip soles and ankle protection Break-in Period Jacket and Pants During the first 300 miles (500 km) of running, follow these guidelines to ensure your vehicle's Protective, highly visible, long-sleeved jacket future reliability and performance.
  • Page 13 Riding Precautions Engine Braking Brakes Engine braking helps slow your vehicle down Observe the following guidelines: when you release the throttle. For further Avoid excessively hard braking and ● slowing action, downshift to a lower gear. Use downshifting. engine braking with intermittent use of the Sudden braking can reduce the vehicle's brakes to reduce speed when descending long, stability.
  • Page 14 Riding Precautions Turn the handlebar fully to the left. Parking Turning the handlebar to the right Park on a firm, level surface. ● reduces stability and may cause the If you must park on a slight incline or loose ● vehicle to fall.

  • Page 15: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.

  • Page 16: Off-Road Safety

    Off-Road Safety Off-Road Safety A muffler is required in most off-road areas. ● Don't modify your exhaust system. Learn to ride in an uncongested off-road area Remember that excessive noise bothers free of obstacles before venturing onto everyone and creates a bad image for unfamiliar terrain.

  • Page 17: Loading

    Loading Loading Also follow these guidelines when you ride off- road on rough terrain: Carrying extra weight affects your vehicle's Do not carry a passenger. ● ● handling, braking and stability. Keep cargo small and light weight. ● Always ride at a safe speed for the load you Make sure it cannot easily be caught on brush or other objects, and that it does not are carrying.

  • Page 18: Operation Guide

    Parts Location Storage bag (P.29) Seat (P.51) Rear brake fluid reservoir (P.58) Throttle grip (P.67) Front brake fluid reservoir (P.58) Engine oil fill cap/dipstick (P.56) Front suspension compression damping adjuster (P.69) Engine oil check bolt Rear suspension rebound (P.57) damping adjuster (P.70)
  • Page 19 Choke lever (P.23) Clutch lever (P.64) Fuel fill cap (P.26) Fuel valve (P.22) Rear suspension compression damping adjuster (P.71) Helmet holder (P.29) Spark arrester (P.55) Battery (P.50) Fuse box (P.78) Main fuse (P.78) Drive chain (P.62) Shift lever Side stand (P.61) (P.25) Front suspension compression...
  • Page 20 Instruments Speedometer Gear range indicator This shows your speed in miles per hour. Shows proper speed range for each gear. Odometer Total distance ridden. Odometer and Tripmeter read in miles. Tripmeter reset knob Tripmeter Distance ridden since you last reset the meter. (Turn the tripmeter reset knob as shown to reset to zero (0)).
  • Page 21 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Turn signal indicator High beam indicator Side stand indicator Comes on to indicate that the side stand ignition cut-off system is activated when the side stand is put down.
  • Page 22 Switches Headlight dimmer Ignition switch Switches the electrical system on/off, locks the steering. switch • : High beam Key can be removed when in the OFF or LOCK position. • : Low beam Turns engine off. Turns electrical system LOCK on for starting/riding.
  • Page 23 Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the LOCK position. A U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.
  • Page 24 Fuel Valve The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor. ON: normal position for riding. OFF: for parking, storing, or transportation. RES: for extra fuel to get to a gas station for refueling.
  • Page 25 Starting the Engine Start your engine using the following NOTICE procedure. • If the engine does not start within 5 seconds, turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage. •...
  • Page 26 Starting the Engine (Continued) Press the start button with the throttle Low Air Temperature 10ºC (50ºF) or completely closed. Below: Do not open the throttle when starting Follow steps 1-6 under Normal Air the engine with the choke on. This will Temperature.
  • Page 27 Shifting Gears Your vehicle transmission has 5 forward Recommended Shift Points gears in a one-down, four-up shift pattern. Shifting Up From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h)
  • Page 28 Refueling The tank should be refilled as soon as Arrow mark possible after switching to reserve, and the Lower edge of Ignition key fuel valve should be returned to the ON filler neck position after refueling to avoid running out of fuel with no reserve.
  • Page 29 WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • Stop the engine, and keep heat, sparks, and flame away. • Handle fuel only outdoors. • Wipe up spills immediately. Continued...
  • Page 30 To open the fuel fill cap, turn the cap counterclockwise. NOTICE If you replace the fuel fill cap, use only a Honda Do not disconnect the breather tube. Genuine replacement parts or its equivalent. Breather tube Arrow mark Failure to use the proper part could cause serious fuel system problem.
  • Page 31 Storage Equipment Helmet Holder The helmet holder is located under the seat. Use the helmet holder only when parked. Insert the ignition key and turn it counterclockwise to unlock. Hang your helmet on the holder pin and push it in to Helmet lock.

  • Page 32: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department. Importance of Maintenance ......P. 31 Drive Chain............P. 62 Maintenance Schedule........

  • Page 33: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your vehicle well-maintained is Environmental Protection Agency (EPA), and the absolutely essential to your safety and to California Air Resources Board (CARB). P.
  • Page 34 Importance of Maintenance Maintenance Safety Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required. We cannot warn you of every conceivable hazard that can arise in performing maintenance.

  • Page 35: Maintenance Schedule

    Maintenance work should be performed in owner. accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer.
  • Page 36 Inspect (clean, adjust, lubricate, or replace, if necessary) unless you have the necessary tools and are Clean mechanically skilled. Lubricate Procedures are provided in an official Honda Service Replace Manual (2 P. 94). : Technical. In the interest of safety, have your vehicle serviced by your dealer.
  • Page 37 Maintenance Schedule Odometer Reading Frequency × 1,000 mi Refer to page Items × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Chain Every 500 mi (800 km): Drive Chain Slider – Brake Fluid Brake Pads Wear Brake System Brake Light Switch Headlight Aim –...

  • Page 38: Maintenance Record

    Maintenance Record Distance Odometer Date Performed By: Notes 600 miles (1,000 km) 4,000 miles (6,400 km) 8,000 miles (12,800 km) 12,000 miles (19,200 km) 16,000 miles (25,600 km) 20,000 miles (32,000 km) 24,000 miles (38,400 km) 28,000 miles (44,800 km) 32,000 miles (51,200 km) 36,000 miles (57,600 km) 40,000 miles (64,000 km)

  • Page 39: Maintenance Fundamentals

    Maintenance Fundamentals Check the following items if you are carrying a Pre-ride Inspection passenger or cargo: To ensure safety, it is your responsibility to Combined weight is within load limits. ● perform a pre-ride inspection and make sure P. 100 that any problem you find is corrected.
  • Page 40 Maintenance Fundamentals Brake fluid level is ● Front: above the LOWER level mark. P. 58 Rear: between the UPPER and LOWER level marks. P. 58 Side stand functions properly. P. 61 ● Before riding off-road check all of the preceding plus the following: Make sure spokes are tight.
  • Page 41 Maintenance Fundamentals Also, check the odometer reading against the Periodic Checks Maintenance Schedule and perform all You should also perform other periodic maintenance that is due. P. 33 maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently.
  • Page 42 Maintenance Fundamentals Replacing Parts Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the frame behind the left side cover.
  • Page 43 Maintenance Fundamentals Electrolyte splashes onto your skin: Battery ● Remove affected clothing and wash your Your vehicle has a maintenance-free type battery. skin thoroughly using water. You do not have to check the battery electrolyte Electrolyte splashes into your mouth: ●...
  • Page 44 30 days using a charger designed specifically for If the terminals are heavily corroded, clean your Honda, which can be purchased from your and polish the terminals with a wire brush or dealer. Read the information that came with sandpaper.
  • Page 45 Bump starting is also not recommended. NOTICE Installing non-Honda electrical accessories can NOTICE Replacing a fuse with one that has a higher rating greatly overload the electrical system, discharging the increases the chance of damage to the electrical system.
  • Page 46 Use SG or higher oils, excluding oils marked as “Energy If you use non-Honda engine oil, check the Conserving” or “Resource Conserving” on the label to make sure that the oil satisfies all of the circular API service symbol.
  • Page 47 O-rings, or kinks, have the chain inspected by your dealer. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent Also inspect the drive sprocket and driven sprocket. If either has worn or damaged teeth, have the sprocket replaced by your dealer.
  • Page 48 Maintenance Fundamentals Recommended lubricant: Pro Honda HP Chain Lube or equivalent Normal Worn Damaged (GOOD) (REPLACE) (REPLACE) NOTICE Use of a new chain with worn sprockets will cause rapid chain wear. Do not use a steam cleaner, a high pressure...
  • Page 49 Maintenance Fundamentals Inspecting for Damage Tires (Inspecting/Replacing) Checking the Air Pressure Inspect the tires for Visually inspect your tires and use an air cuts, slits, or cracks that pressure gauge to measure the air pressure exposes fabric or before each off-road ride and whenever you cords, or nails or other return to pavement after riding off-road.
  • Page 50 Maintenance Fundamentals WARNING Inspecting Tread Depth Inspect the tread wear indicators. If they Riding on tires that are excessively worn become visible, replace the tires immediately. or improperly inflated can cause a crash For safe riding, you should replace the tires in which you can be seriously hurt or when the minimum tread depth is reached.
  • Page 51 Maintenance Fundamentals Have your tires replaced by your dealer. WARNING For recommended tires, air pressure and Installing improper tires on your vehicle minimum tread depth, see “Specifications.” can adversely affect handling and P. 101 stability, and can cause a crash in which Follow these guidelines whenever you replace tires.

  • Page 52: Removing & Installing Body Components

    Removing & Installing Body Components Battery Open the battery compartment cover. Remove the bolts and remove the battery holder. Negative Positive Battery terminal terminal holder Disconnect the negative - terminal from the battery. Bolts Disconnect the positive + terminal from the battery.

  • Page 53: Seat

    Removing & Installing Body Components Seat Seat Removal Remove both side covers. P. 53, P. 54 Seat mounting Remove the belt attaching bolt. Belt attaching bolts bolt Remove the seat mounting bolts. Pull the seat backward. Seat Installation Insert the tab into the recess under the frame.

  • Page 54: Shroud

    Removing & Installing Body Components Shroud Shroud Removal Remove the socket bolts. Remove the shroud. Shroud Installation Install the parts in the reverse order of removal. Socket bolts...

  • Page 55: Left Side Cover

    Removing & Installing Body Components Left Side Cover Left Side Cover Removal Lift the D-ring on each quick-release fastener and turn it counterclockwise until Air cleaner housing Left side cover it releases. Remove the left side cover. Installation Align the left side cover with the air cleaner housing.

  • Page 56: Right Side Cover

    Removing & Installing Body Components Right Side Cover Right Side Cover Removal Remove the attaching bolt. Pull the right side cover out. Right side cover Grommets Installation Position the right side cover so the prongs are aligned with the frame grommets.

  • Page 57: Spark Arrester/Muffler

    Spark Arrester/Muffler Cleaning the Spark Arrester/ Block the end of the muffler with a shop towel to create exhaust system back Muffler pressure and rev up the engine about 20 times. Regular servicing prevents carbon buildup After cleaning the spark arrester and (which can diminish engine performance) muffler carbon, stop the engine, allow the and also complies with USDA regulations for...

  • Page 58: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/dipstick Idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF Upper position and wait for 2 to 3 minutes. level Place your vehicle in an upright position on a firm, level surface.
  • Page 59 Engine Oil Adding Engine Oil Adding Engine Oil If it is, install and tighten the bolt, start the engine and check the engine oil level. If the crankcase oil level is low, add the If the engine oil is below or near the lower recommended engine oil before starting the level mark, add the recommended engine oil.

  • Page 60: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, Place your vehicle in an upright position inspect the brake pads for wear. on a firm, level surface.
  • Page 61 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Front Rear Brake Pad Brake Pad Check the condition of the brake pad wear indicators. The pads need to be replaced if a brake pad Disc is worn to the indicator. Inspect the brake pads from below Front the brake caliper.
  • Page 62 Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Switch Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 63: Side Stand

    Side Stand Checking the Side Stand Sit on the vehicle, shift the transmission to Neutral, and raise the side stand. Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 64: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.

  • Page 65: Wheels

    Wheels Wheels Rims & Spokes Rotate the wheel slowly to see if it appears to “wobble.” If it does, the rim is out of round or not “true.” If the wobble is Keeping the wheels true (round) and noticeable, see your dealer for inspection. maintaining correct spoke tension is critical to safe vehicle operation.

  • Page 66: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 67 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Upper clutch cable adjuster Freeplay Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. – Pull back the rubber dust cover. Loosen the upper lock nut. Turn the upper clutch cable adjuster until the freeplay is 3/8 - 13/16 in (10 - 20 mm).
  • Page 68 Clutch Adjusting the Clutch Lever Freeplay Lower Adjustment and open the throttle. Your vehicle should move smoothly and accelerate gradually. If the upper clutch cable adjuster is threaded out near its limit, or the correct freeplay Lower adjusting nut Lower lock nut cannot be obtained, attempt adjustment with the lower clutch cable adjusting nut.

  • Page 69: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Slide the cable boot. rotates smoothly from fully closed to fully Loosen the lock nut. open in all steering positions and throttle Turn the adjuster until the freeplay is freeplay is correct.

  • Page 70: Other Adjustments

    Other Adjustments Adjusting the Front Suspension If air pressure is insufficient, add air with a bicycle air pump. Do not exceed the Air Pressure maximum recommended air pressure. To decrease air pressure, depress the valve You can adjust the air pressure to suit the core.
  • Page 71 Other Adjustments Adjusting the Front Suspension Turn clockwise to increase compression Air valve caps damping (hard), or turn counterclockwise to decrease compression damping (soft). The standard position is approximately 2 clicks from the maximum setting. Damping adjuster NOTICE Do not exceed maximum air pressure. Adjust both left and right forks to the same air pressure.

  • Page 72: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Reference punch mark Rebound Damping You can adjust the rebound damping by the adjuster to suit the load or the road surface. The rebound damping adjuster has at least Slit 19 positions (clicks).
  • Page 73 Other Adjustments Adjusting the Rear Suspension Compression Damping Reference punch mark You can adjust the compression damping by the adjuster to suit the load or the road surface. The compression damping adjuster has at least 20 positions. Turning the adjuster one full turn advances the adjuster 8 positions.

  • Page 74: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 73 Tire Puncture ............P. 74 Electrical Trouble ..........P. 75 Battery Goes Dead ..........P. 75 Burned-out Light Bulb........P. 75 Blown Fuse ............P. 78...

  • Page 75: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Make sure engine stop switch is in the Check the correct engine starting ● ● (Run) position.

  • Page 76: Tire Puncture

    Tire Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tire or tube repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.

  • Page 77: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the vehicle before Turn the ignition switch to the OFF or LOCK charging.
  • Page 78 Electrical Trouble Burned-out Light Bulb Headlight Bulb TOP mark Bolts B Front visor Bolt A Connector Bulb Dust cover Headlight Bolt A Install a new bulb and parts in the reverse Remove the front visor by removing the order of removal. bolts A.
  • Page 79 Electrical Trouble Burned-out Light Bulb Brake Light/Taillight Bulb Front/Rear Turn Signal Bulb Bulb Taillight lens Packing Bulb Screw Screws Packing Turn signal lens Remove the taillight lens by removing the Remove the turn signal lens by removing screws. the screw. Slightly press the bulb and turn it Slightly press the bulb and turn it counterclockwise.

  • Page 80: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Before handling fuses, see “Inspecting and Main fuse Replacing Fuses.” P. 43 Fuse Box Fuses Remove the left side cover. P. 53 Open the battery compartment cover. Pull out the fuses one by one to check for a blown fuse.

  • Page 81: Information

    Vehicle Identification Number....... P. 87 Emission Control Systems ....... P. 88 High Altitude Carburetor Adjustment ..P. 92 Oxygenated Fuels..........P. 93 Authorized Manuals ......... P. 94 Warranty Coverage and Service ....P. 95 Honda Contacts ..........P. 97 Reporting Safety Defects......... P. 99...

  • Page 82: Keys

    Keys Keys Instruments, Controls, & Other Features Ignition Key Ignition Switch Be sure to record the key number provided with the original keys. Store the spare key and key Leaving the ignition switch in the ON position number in a safe location. with the engine stopped will drain the battery.

  • Page 83: Caring For Your Vehicle

    The odometer returns to 0 when the read-out Frequent cleaning and polishing is important to exceeds 999,999. ensure the life of your Honda. A clean vehicle Tripmeter makes it easier to spot potential problems. In particular, seawater and salts used to prevent The tripmeter returns to 0.0 when the read-out...
  • Page 84 Caring for Your Vehicle Avoid directing water into the air cleaner, Washing Precautions muffler, and electrical parts. Follow these guidelines when washing: Thoroughly rinse your vehicle with plenty of Do not use high-pressure washers: ● clean water and dry with a soft, clean cloth. High-pressure water cleaners can After the vehicle dries, lubricate any moving damage moving parts and electrical...
  • Page 85 Caring for Your Vehicle Do not direct water near the headlight: Aluminum Components ● The headlight's inside lens may fog Aluminum will corrode from contact with dirt, temporarily after washing or while riding mud, or road salt. Clean aluminum parts in the rain.

  • Page 86: Storing Your Vehicle

    Storing Your Vehicle Storing Your Vehicle Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted, If you store your vehicle outdoors, you should do not use a commercially available abrasive consider using a full-body cover. kitchen cleaning compound. Use a neutral If you won't be riding for an extended period, detergent to clean the painted surface on the follow these guidelines:...

  • Page 87: Transporting Your Vehicle

    For more information about storage, refer to or lifting platform, and motorcycle tie-down the Honda Winter Storage Guide, available from straps. Never try to tow your vehicle with a your dealer.

  • Page 88: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling center. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 89: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 90: Emission Control Systems

    Emission Control Systems Emission Control Systems Engine number Your vehicle engine emits combustion byproducts, including carbon monoxide (CO), oxides of nitrogen (NOx), and hydrocarbons (HC). Gasoline evaporation also emits hydrocarbons. Controlling the production of NOx, CO, and HC is important for the environment.
  • Page 91 Vehicle emission control information label Compliance with the terms of the Distributor's Warranties for Honda Motorcycle Emission Noise Emission Requirements Control Systems is necessary in order to The EPA requires that vehicles built after maintain a valid emissions system warranty.
  • Page 92 Emission Control Systems Exhaust Emission Control System Crankcase Emissions Control System The exhaust emission control system consists of The engine is equipped with a closed crankcase appropriate carburetor settings, and no system to prevent discharging crankcase adjustment should be made except idle speed emissions into the atmosphere.
  • Page 93 Emission Control Systems AMONG THOSE ACTS PRESUMED TO Noise Emission Control System CONSTITUTE TAMPERING ARE THE TAMPERING WITH THE NOISE CONTROL FOLLOWING ACTS: SYSTEM IS PROHIBITED: Removal of, or puncturing the muffler, ● U. S. federal law prohibits the following acts or baffles, header pipes or any other the causing thereof: (1) The removal or component which conducts exhaust gases.

  • Page 94: High Altitude Carburetor Adjustment

    High Altitude Carburetor Adjustment High Altitude Carburetor Problems Affecting Vehicle Exhaust Adjustment Emissions Have your vehicle inspected and repaired by Your engine's air-fuel mixture becomes overly your dealer if you experience any of the rich when operated at high altitudes. following symptoms: Above 6,500 ft (2,000 m), a rich mixture can Hard starting or stalling after starting...

  • Page 95: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 96: Authorized Manuals

    However, if you possess The Service Manual used by your authorized the proper tools, observe the safety standards, dealer is available from your Honda dealer or and are mechanically capable, you should find Helm, Inc. them easy to use.

  • Page 97: Warranty Coverage And Service

    Service Your warranty coverage is not voided if you Coverage perform your own maintenance. However, Your new Honda is covered by the following failures that occur due directly to improper warranties: maintenance are not covered by these Vehicle Limited Warranty ●...
  • Page 98 Warranty Coverage and Service performed by a person other than an Statement on Warranty Coverage for authorized service provider caused damage to Aftermarket and Recycled Parts another part of the vehicle otherwise covered New Jersey under warranty before denying warranty The Magnuson-Moss Warranty Act, 15 U.S.C.

  • Page 99: Honda Contacts

    American Honda Motor Co., Inc. recommended in the Maintenance Schedule is not included in your warranty coverage. If you wish to contact Honda directly to comment on your experiences with your vehicle If you believe you have a problem with your...
  • Page 100 Dealer name and address The sales department offers the Honda ● Protection Plan to extend almost all of your We will likely ask your Honda dealer to respond, warranty coverage. or possibly acknowledge your comments directly. Your Honda dealer can also supply information...

  • Page 101: Reporting Safety Defects

    However, NHTSA cannot become involved in individual problems between you, your dealer, or American Honda Motor Co., Inc.

  • Page 102: Specifications

    Specifications Main Components ■ Displacement 39.3 cu-in (644 cm Overall length 86.2 in (2,190 mm) Bore x stroke 3.94 x 3.23 in (100 x 82 mm) Overall width 33.7 in (855 mm) Compression ratio 8.3:1 Overall height 49.0 in (1,245 mm) Unleaded gasoline Fuel Wheelbase...
  • Page 103 API service label, SAE 10W-30, JASO T Tire type Bias-ply, tube engine oil 903 standard MA, Pro Honda GN4 4- DUNLOP K850 stroke oil (USA & Canada) or Honda 4- Front BRIDGESTONE TW-301 stroke oil, or an equivalent motorcycle Recommended Tire DUNLOP K850...
  • Page 104 Specifications Bulbs Torque Specifications ■ ■ Headlight 12 V-60/55 W Oil filter cover bolt 9 lbf·ft (12 N·m, 1.2 kgf·m) Brake light/Taillight 12 V-27/8 W Crankcase drain bolt 18 lbf·ft (25 N·m, 2.5 kgf·m) Front turn signal 12 V-23 W x 2 Frame drain bolt 29 lbf·ft (39 N·m, 4.0 kgf·m) Rear turn signal...
  • Page 105 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...
  • Page 106 California Proposition 65 Warning WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

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