Indesit MSZ801DF Service Information

Hotpoint side-byside fridge freezers

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Information

Service Manual

SIDE-BYSIDE

ISSUE 1 SEP. 2007

HOTPOINT

SIDE-BYSIDE

FRIDGE

FREEZERS

(7 ~ Segment Version)

MODELS

COVERED

ENERGY BAND 'A' MODELS

MSZ801DF

MSZ802DF

MSZ803DF

XBZ800AE NF /HA 60904

------------------------------------

XBZ800AE NF

Edition

2008.09.02

COMM.

CODE

48862

48863

46196

45537

Language

English

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Summary of Contents for Indesit MSZ801DF

Page 1 ISSUE 1 SEP. 2007 HOTPOINT SIDE-BYSIDE FRIDGE FREEZERS (7 ~ Segment Version) MODELS COMM. COVERED CODE ENERGY BAND ‘A’ MODELS MSZ801DF 48862 MSZ802DF 48863 MSZ803DF 46196 XBZ800AE NF /HA 60904 ------------------------------------ XBZ800AE NF 45537 Service Information Service Manual Edition Language SIDE-BYSIDE 2008.09.02...
Page 2 For the servicing of refrigeration products, containing Isobutane R134a refrigerant. These instructions are in addition to any other Company procedures already published. Published primarily for Indesit Company engineers working in the UK or Southern Ireland, for which these instructions are MANDATORY.
Page 3: Table Of Contents
CONTENTS Health & Safety ................................2 Index & Serial Number / Product Identity ........................3 Introduction ..................................4 Speciﬁ cations .................................5 - 6 Appliance Dimensions & Water Filter ........................7 Detailed View ................................8 Control Panel Interface ............................9 - 10 Description of Functions ............................11 Component Functions ............................12 - 13 Temperature Tables ..............................
Page 4 July 2007. All models are similar with regard to the furniture design, but there are variations for exterior colour. Models MSZ801DF, MSZ802DF and MSZ803DF interior: The interior of the fridge has safety glass shelves, one meat drawer (chiller) and one humidity controlled salad bin (crisper) with a glass cover.
Page 5: Specifications
SPECIFICATIONS Colours Introduction Date - July 2007 Polar White MSZ801DF Silver MSZ802DF Stainless Steel MSZ803DF Sufﬁ x ‘DF’ = dispenser models GENERAL: Manufactured in: Italy Appliance Type: Side by Side Static / No- Frost: No-Frost Door Hinging - Freezer L/H & Fridge R/H...
Page 6 TECHNICAL DATA: Power Supply Voltage: 220/240 V Power Supply Frequency: 50 Hz Mains Water Supply: Min. 1.7 bar Max. 8.1 bar Freezer Lamp: E27 40W 220V - 240V Dispenser Lamp: E14 10W 230 - 240V Fridge Lamp (Blue Light): T-Click 40W 220V - 240V ENERGY Energy Class: Power Consumption:...
Page 7 APPLIANCE DIMENSIONS (all measurements are approximate) APERTURE MEASUREMENTS PLAN VIEW (WITH DOORS OPEN 90° AND FULLY) Cabinet Height = 1760 mm Cabinet Height with doors = 1765 mm Depth including door handles: 605 mm + 150 mm = 750 mm Depth without doors = 605 mm Depth without handles: 605 mm + 110 mm = 715 mm WATER FILTER...
Page 8: Detailed View
DETAILED VIEW - MSZ8.. / XBZ800 AE NF / HA REFRIGERATOR COMPARTMENT FREEZER COMPARTMENT A. Inside light N. Automatic ice-maker B*. Inside light (not ﬁ tted) O. Glass shelves / Racks (depending on the model) C. Adjustable shelf P. Drawer / Bottom basket (depending on the model) D.
Page 9 DETAILED VIEW - XBZ800 AE NF Freezer compartment Refrigerator compartment S. Automatic icemaker A. Inside light T. Grilles B. Middle light (in some models) U. Bottom drawer (in some models) C. Adjustable shelf V. Top drawer D. Drawer cover and.Drawer (some models only) W.
Page 10: Control Panel Interface
CONTROL PANEL INTERFACE TEMPERATURE CONTROL PANEL MSZ8.. / XBZ800 AE NF / HA TEMPERATURE CONTROL PANEL XBZ800 AE NF Keypad lock (XBZ800AENF only) This function ensures settings are not accidentally changed or the appliance switched off. • To lock the keypad, press and hold the Super Freeze B key on the left of the panel and the Super Cool H key on the right at the same time for about 3 seconds, until the yellow light...
Page 11 to enable press and hold for 3 seconds: the display will go out and a dash will appear on the left display. To disable press and hold for 3 seconds: the display will return to the previous set temperatures. Reset ~ This function can be used in the event of an alarm when an acoustic signal and relevant indicator lights are activated.
Page 12 CONTROL PANEL INTERFACE ICE & DISPENSER CONTROL PANEL MSZ8.. / XBZ800 AE NF / HA ICE & DISPENSER CONTROL PANEL XBZ800 AE NF BUTTON DESCRIPTION FUNCTION Dispenser light ~ This function switches on the dispenser light. To enable / disable press the button.
Page 13 Ice maker lock ~ This function locks the ice maker and water dispenser controls. To lock press and hold for 3 seconds until the lock symbol appears in the display and is accompanied by an acoustic signal. To unlock press and hold for 3 seconds until the symbol is extinguished.
Page 14: Description Of Functions
DESCRIPTION OF FUNCTIONS Super freeze function ~ This enables and controls the compressor, condenser fan and evaporator fan to cool down the freezer compartment independently of the temperature settings set by the user. The super freeze function will end automatically after 48 hours after activation.
Page 15: Component Functions
COMPONENT FUNCTIONS General Information The power module is made up of a number of smaller individual modules (sections), each one controlling a functional component. The modules are linked together when required to control a particular function or fun- ctions. The linking of the individual modules is optional and therefore allows for each module to be switched ON or OFF, this is determined from the data stored or collected by the modules and the results of module comparisons.
Page 16 COMPONENT FUNCTIONS Compressor The compressor is managed by the power module and switches on whenever a demand for cooling is recei- ved. There are situations of cooling demand in which the compressor remains off. These are as follows: Compressor protection: the compressor switches on once a minimum safety time lag has elapsed since the last power-off, thereby allowing the refrigerant gas pressure to reach a point of equilibrium in the refrigerant circuit.
Page 17: Temperature Tables
TEMPERATURE TABLES ON - OFF DAMPER TEMPERATURE TABLE REFRIGERATOR Temperature Sensor Damper (Bafﬂ e) ON (°C) Damper (Bafﬂ e) OFF (°C) Refrigerator Display Super Cool Any of the above FREEZER CONTROL TABLE FREEZER Temperature Sensor Compressor ON (°C) Compressor OFF (°C) Freezer Display Super Freeze Any of the above...
Page 18: Alarm Conditions
ALARM CONDITIONS Control Panel Interface (mounted above dispenser assembly) MSZ8.. Example above shows the ALARM ‘d’ ﬂ ashing in the fridge temperature display. • Check fridge Air Bafﬂ e (Damper) / Connections. TEMPERATURE DISPLAY ALARM CONDITION Freezer Fridge Check freezer sensor / connections. Freezer too warm usually shown when turned on for the ﬁ...
Page 19 NO-FROST alternatively: (2.5 minutes) MODELS Bafﬂ e/damper triac Q3, STEP 2: Wait until Manually: the display MSZ801DF Sequence Code 09: (3 seconds) completes its (cc48862) Water Valve (Ice Maker), Switching OFF set-up and returns to normal the power supply MSZ802DF Sequence Code 12 to 00 ﬂ...
Page 20 Control Panel Interface (mounted above dispenser assembly) MSZ8.. Example above shows Sequence ‘07’ of the Auto Test in the freezer temperature display and fault code ‘7’ to ‘0’ ﬂ ashing alternatively in the fridge temperature display. • Check evaporator heater / connections. Fault conditions: are signalled to the engineer during Auto Test.
Page 21: Air Flow
AIR FLOW COMPRESSOR AND CONDENSER COMPARTMENT The condenser fan is mounted at the rear near the compressor and draws air from the room through the right side of the front lower grille (A), through the condenser (B), around the compressor (C) where it exits out of the rear panel (D) but mainly passes over the dissipator to evaporate the defrost water (E) and ﬁ...
Page 22 AIR FLOW FRIDGE AND FREEZER INTERIOR COMPARTMENTS The freezer evaporator is mounted just above the evaporator assembly (F). The fan draws air up through the evaporator where it is cooled (G) and blows into the top duct panel where it is channelled out through outlet ports (H).
Page 23 Ice dispenser IDI (model XBZ800AE NF) IDI Ice maker: Supply voltage ( nominal ) : 220 / 240 V AC; 50/60 Hz Motor power dissipation : Heater power dissipation : 185 W Max. power dissipation : 185 W IDI = In Door Ice R600a version / electronic module control...
Page 24 ICE LEVEL CONTROL Once during every injection cycle, the Ice control system (Emitter / Receiver) detects the ice level into the ice container. When the ice container is full, the ice control system detects the ice and prevents the system to overﬁ...
Page 25 ICE DISPENSING (CUBED OR CRASHED): Ice is dispensed by a motor-driven spiral that pushes the ice downwards into the ice crusher. The lever-depres- sed microswitch sends a signal to the dispensing motor. The dispensing motor begins to run, the spiral turns clockwise to crush the ice or counter-clockwise to spend the ice cubed.
Page 26 ADJUSTING WATER QUANTITY: The quantity of water is time regulated and is serial adjusted to 7,5 seconds, that estimates 125 ccm water. When the small hole is centred in the larger hole (see picture 1) the water ﬁ ll adjustment is for 7,5 seconds ﬁ...
Page 27 Ice dispenser SANKYO (models MSZ80…; XBZ800 AE NF/HA) SANKYO Ice maker (VL): Supply voltage ( nominal ) : 220 / 240 V AC; 50/60 Hz Motor power dissipation : 8 W 12V Heater power dissipation : 185 W Ice production per day : 0,8kg Condition to start ice production: -10°C ambient temperature for min.
Page 28 Ice level and ice dispensing (cubed or crushed): The ice dispensing for the „Sankyo“ is controlled by a motor and a mechanical metal lever. Ice is dilivered by a motor-driven conveyer that pushes the ice downwards into thedispenser outlet. The lever metal arm microswitch sends a signal to the dispensing motor.
Page 29 Disassembly: To remove the adapter, unscrew it as shown below. Note that this part is only needed for ﬁ lling out the space between ice container and dispenser outlet. An additional balcony is placed at the freezer door. To remove it, just lift it up. 1) Remove the ice bin container 2) Unscrew the four ﬁ...
Page 30 3) Remove the ﬁ xation screw of the icemaker assy as shown 4) Pull the icemaker assy to the front, toremove it. 5) Pull out the cable harness 6) Unplug the connection of it Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 31 7) Now you are able to remove the icemaker support, the water inlet channel or the air ﬂ ow channel cap. Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 32 Connector output pins: NTC sensor values: Temperature °C Resistance Value (kOhm) 13,3 10,8 8 RED 4 BROWN 3 YELLOW 7 WHITE 6 SENSOR 2 BLUE 1 BLACK 5 SENSOR Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 33 Rear water inlet tube for the icemaker. Supply hose To remove the tube, jam in the red plastic ring. Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 34: Power Module Parameters
POWER MODULE Parameters Parameters set in the module memory control the appliance functions. The minimum and maximum values for temperature are preset in the module memory. Sensors monitor temperature and the values are registered in the module. Parameter Values Where the sensor values are outside the presets a particular function will start or stop.
Page 35 POWER MODULE Parameters DEFROST HEATING ELEMENTS • Compressor ON time since the last defrost cycle. 8 hours, but the start time will reduce dependant on door opening times. • The appliance is plugged in and switched on. Defrost Heating Elements - •...
Page 36: Servicing & Dismantling Instructions
SERVICING & DISMANTLING INSTRUCTIONS Before commencing any work refer to the Safety Notes at the beginning of this manual. All necessary pre- cautions must be taken to prevent damage to the premises and the appliance. The appliance must be di- sconnected from the mains electricity supply.
Page 37 FREEZER LAMP COVER & LAMP Squeeze the sides inward and down. The front location tab can then be unhooked from its slot. The lamp has two spade terminations and can be pulled out. FREEZER REAR PANELS (EVAPORATOR COVERS) Remove the icemaker as in E and its support cradle. Remove the auger and solenoid assembly as in F.
Page 38 DEFROST HEATER (See K for testing purposes) Remove the components as in E, F, G and H. Disconnect the two connections to the heater. Remove the components as in K. Push the heater upward out of its retaining clips, the clips can now be removed completely and the heater withdrawn from the evaporator.
Page 39 POWER MODULE Remove the cover as in P. Remove the 2 screws securing the module and cover to the rear right hand edge of the cabinet. Prise the cover from the module box to gain access. FRIDGE DAMPER (BAFFLE) WORKING FROM THE FREEZER COMPARTMENT Remove the ice bucket.
Page 40: Compressor Connection Chart
COMPRESSOR CONNECTION CHART EMBRACO COMPRESSOR TERMINAL BLOCK COMMON (Overload) LIVE (line) & Capacitor EARTH CAPACITOR NEUTRAL SCHEMATIC VIEW OF TERMINAL BLOCK NEUTRAL COLOUR DESCRIPTION BLACK COMMON (OVERLOAD) BROWN LIVE & RUN CAPACITOR GREEN/YELLOW EARTH BLUE NEUTRAL BLUE RUN CAPACITOR Service Manual Edition Language SIDE-BYSIDE...
Page 41 Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 42 Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 43: Connector Block Chart
CONNECTOR BLOCK CHART DISPENSER ASSEMBLY MICRO SWITCHES ICE DISPENSER WATER DISPENSER CONTROL PANEL MODULE CONTROL LAMP HOLDER HEATER SWITCH FREEZER DOOR EVAPORATOR FAN FRIDGE COMPARTMENT & CUT-OUT TOP HINGE DAMPER 6-PIN CONNECTOR Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 44 Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 45 SE0802501A Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 46: Thermistor Sensor Location
THERMISTOR (NTC) SENSOR LOCATION Two sensors are used in these models, the approximate position is as follows: - 1. Freezer Air Sensor - Located in the left liner wall just below the icemaker. 2. Fridge Air Sensor - Located in the centre of the rear liner wall of the fridge. Temperature Accuracy Temperature...
Page 47: Installation Instructions
INSTALLATION INSTRUCTIONS INTRODUCTION The model you are installing may differ slightly with respect to some descriptions in this installation, since this covers several models. Install the appliance in a dry and well-ventilated place. Avoid locations in direct sunlight or near a source of heat (oven, heating, etc.). If this cannot be avoided, install the appliance respecting the following minimum distances: Coal or parafﬁ...
Page 48 INSTALLATION INSTRUCTIONS LEVELLING THE APPLIANCE The refrigerator has two front and two rear wheels at the base of the product on each side that can be adjusted (see Figure A), or four wheels of which only the two front wheels can be adjusted (see Figure B).
Page 49 INSTALLATION INSTRUCTIONS REMOVING THE FREEZER DOOR (A) REMOVING THE REFRIGERATOR DOOR (B) Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 50 INSTALLATION INSTRUCTIONS MOUNTING THE FREEZER DOOR (C) MOUNTING THE REFRIGERATOR DOOR (D) Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 51 INSTALLATION INSTRUCTIONS HORIZONTAL ALIGNMENT OF FREEZER AND REFRIGERATOR DOORS (E) VERTICAL ALIGNMENT OF FREEZER AND REFRIGERATOR DOORS (F) Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 52 PARTS ACCESSORIES To order parts and accessories contact our National Mail Order Parts Hotline 08709 077 077 Monday to Friday 8.00am to 5.30pm Saturday 8.30am to 12.00 noon or online at : www.theservicecentre.co.uk Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...
Page 53 Service Manual Edition Language SIDE-BYSIDE 2008.09.02 English...

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