Siemens SIMATIC NET RUGGEDCOM RX1500 Installation Manual
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Siemens SIMATIC NET RUGGEDCOM RX1500 Installation Manual

Rugged multi service platforms
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Edition
10/2021
Installation Manual
SIMATIC NET
Rugged Multi Service Platforms
RUGGEDCOM RX1500
https://www.siemens.com/ruggedcom

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Summary of Contents for Siemens SIMATIC NET RUGGEDCOM RX1500

  • Page 1 Edition 10/2021 Installation Manual SIMATIC NET Rugged Multi Service Platforms RUGGEDCOM RX1500 https://www.siemens.com/ruggedcom...
  • Page 2 Preface Introduction Installing the Device SIMATIC NET Device Management Rugged Multi Service Platforms RUGGEDCOM RX1500 Modules Technical Specifications Installation Manual Certification 10/2021 C79000-G8976-1053-21...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 4: Table Of Contents

    Accessing Documentation ....................... v Registered Trademarks ......................v Warranty ..........................vi Training ..........................vi Customer Support ........................vii Contacting Siemens ....................... vii Introduction ........................... 1 Feature Highlights ....................1 Description ......................1 Required Tools and Materials ................. 3 Decommissioning and Disposal ................3 Cabling Recommendations ..................
  • Page 5 Table of Contents Installing/Removing Power Modules ..............30 Technical Specifications ...................... 33 Power Supply Specifications ................33 Failsafe Relay Specifications ................33 Operating Environment ..................34 Mechanical Specifications ..................34 Dimension Drawings ................... 34 Certification ......................... 39 Approvals ......................39 6.1.1 TÜV SÜD ......................

  • Page 6: Preface

    SIMATIC NET Glossary The SIMATIC NET Glossary describes special terms that may be used in this document. The glossary is available online via Siemens Industry Online Support (SIOS) at: https://support.industry.siemens.com/cs/ww/en/view/50305045 Accessing Documentation The latest user documentation for RUGGEDCOM RX1500 is available online at https:// support.industry.siemens.com.

  • Page 7: Warranty

    Warranty Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.

  • Page 8: Customer Support

    Preface Customer Support Customer Support Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, contact Siemens Customer Support through any of the following methods: Online Visit http://www.siemens.com/automation/support-request to submit a Support Request (SR) or check on the status of an existing SR.
  • Page 9 Preface Contacting Siemens viii RUGGEDCOM RX1500 Installation Manual, 10/2021, C79000-G8976-1053-21...

  • Page 10: Introduction

    Introduction The RUGGEDCOM RX1500 is a cost-efficient, rugged Layer 3 switch and router. The RUGGEDCOM RX1500’s modular and field replaceable platform can be equipped with WAN, serial, and Ethernet options, making it ideally suited for electric power utilities, the industrial plant floor, and traffic control systems. The RUGGEDCOM RX1500 is designed to provide a high level of immunity to electromagnetic interference (EMI) and heavy electrical surges typical of the harsh environments found in many industrial applications.
  • Page 11 Introduction 1.2 Description Management Port RS232 Serial Console Port (DB9) Utility USB Port Port Status LEDs Power Status LEDs Alarm Indicator LED Lamp Test/Alarm Cut-Off (LT/ACO) Button Compact Flash Card Port Management Port RS232 Serial Console Port (DB9) Utility USB Port Port Status LEDs Power Status LEDs Alarm Indicator LED...

  • Page 12: Required Tools And Materials

    Introduction 1.3 Required Tools and Materials • Red = Alarm Compact Flash Card Port Houses the CompactFlash (CF) card that contains active and backup installations of RUGGEDCOM RUGGEDCOM RX1500, along with the configuration database and other system data. For more information, refer to "Accessing the CompactFlash Card (Page 23)".

  • Page 13: Cabling Recommendations

    Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across distances that could produce high levels of ground potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.

  • Page 14: Installing The Device

    Installing the Device This chapter describes how to install the device, including mounting the device, connecting power, and connecting the device to the network. DANGER Electrocution hazard – risk of serious personal injury and/or damage to equipment. Before performing any maintenance tasks, make sure all power to the device has been disconnected and wait approximately two minutes for any remaining energy to dissipate.

  • Page 15: General Procedure

    This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. Changes or modifications not expressly approved by Siemens Canada Ltd. could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.

  • Page 16: Mounting The Device

    2.3 Mounting the Device Verify all items are included. Note If any item is missing or damaged, contact Siemens for assistance. Mounting the Device The RUGGEDCOM RX1500 is designed for maximum mounting and display flexibility. It can be equipped with connectors that allow it to be installed in a 48 cm (19 in) rack, 35 mm (1.4 in) DIN rail or directly on a panel.

  • Page 17: 2.3.2 Mounting The Device On A Din Rail

    Installing the Device 2.3.2 Mounting the Device on a DIN Rail • Do not exceed the maximum number of devices or weight restrictions specified by the rack manufacturer. • Do not overload the supply circuit. Refer to the over-current protection and power supply ratings specified by the rack manufacturer.

  • Page 18: 2.3.3 Mounting The Device To A Panel

    Installing the Device 2.3.3 Mounting the Device to a Panel To mount the device to a DIN rail, do the following: Align the adapters with the DIN rails and slide the device into place. Panel/DIN Rail Adapter DIN Rail Screw Figure 2.2 DIN Rail Mounting Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails.

  • Page 19: Connecting The Failsafe Alarm Relay

    Installing the Device 2.4 Connecting the Failsafe Alarm Relay To mount the device to a panel, do the following: Place the device against the panel and mark the mounting holes on the panel. Screw Panel/DIN Rail Adapter Figure 2.3 Panel Mounting Prepare the mounting holes Align the device with the mounting holes and secure it to the panel.

  • Page 20: Connecting Power

    Installing the Device 2.5 Connecting Power Normally Open Common Normally Closed Figure 2.4 Failsafe Alarm Relay Wiring Connecting Power The RUGGEDCOM RX1500 supports dual redundant high AC, high DC and/or low DC power modules that can be installed in any combination. The use of two power modules is recommended to provide redundancy and load balancing.

  • Page 21: 2.5.1 Connecting High Ac/Dc Power

    Installing the Device 2.5.1 Connecting High AC/DC Power • For 125/230 VAC rated equipment, an appropriately rated AC circuit breaker must be installed. • For 125/250 VDC rated equipment, an appropriately rated DC circuit breaker must be installed. • It is recommended to provide a separate 20 A circuit breaker for each power module module.
  • Page 22 Installing the Device 2.5.1 Connecting High AC/DC Power Connect the power supply terminal block to the device. European-style (Euroblock) Terminal Block Positive/Live (+/L) Terminal Ground Terminal Negative/Neutral (-/N) Terminal Figure 2.5 AC Terminal Block Wiring – European-style (Euroblock) Terminal Block for HIP Power Supplies Not Connected Removable Screw Terminal Block...
  • Page 23 Installing the Device 2.5.1 Connecting High AC/DC Power Negative/Neutral (-/N) Terminal Figure 2.6 AC Terminal Block Wiring – Screw Terminal Block for HI Power Supplies Note For secure, reliable connections under severe shock or vibration, use M3.5 ring lugs with a maximum outer diameter of 7 mm (0.28 in). Make sure no bare metal is exposed beyond the safety cover.

  • Page 24: 2.5.2 Connecting Low Dc Power

    Installing the Device 2.5.2 Connecting Low DC Power Using a #10 ring lug and #10-32 screw, secure the ground terminal on the power source to the ground connection on the device. Make sure the lug is tightened to 1.1 N·m (9.5 lbf·in). #10 Ring Lug #10-32 Screw Connection from External Power Source...
  • Page 25 Installing the Device 2.5.2 Connecting Low DC Power Connect the power supply terminal block to the device. European-style (Euroblock) Terminal Block Positive (+) Terminal Negative (-) Terminal Ground Terminal Figure 2.9 DC Terminal Block Wiring – European-style (Euroblock) Terminal Block for 12P, 24P and 48P Power Supplies Not Connected Removable Screw Terminal Block...
  • Page 26 Installing the Device 2.5.2 Connecting Low DC Power Ground Terminal Figure 2.10 DC Terminal Block Wiring – Screw Terminal Block for 12P, 24P and 48P Power Supplies European-style (Euroblock) Terminal Block Positive (+) Terminal Negative (-) Terminal Ground Terminal Figure 2.11 DC Terminal Block Wiring – European-style (Euroblock) Terminal Block for -12P, -24P and -48P Power Supplies Not Connected Removable Screw Terminal Block...
  • Page 27 Installing the Device 2.5.2 Connecting Low DC Power Ground Terminal Figure 2.12 DC Terminal Block Wiring – Screw Terminal Block for -12P, -24P and -48P Power Supplies Note For secure, reliable connections under severe shock or vibration, use M3.5 ring lugs with a maximum outer diameter of 7 mm (0.28 in). Make sure no bare metal is exposed beyond the safety cover.
  • Page 28 Installing the Device 2.5.2 Connecting Low DC Power Using a #10 ring lug and #10-32 screw, secure the ground terminal on the power source to the ground connection on the device. Make sure the lug is tightened to 2.4 N·m (9.5 lbf·in). #10 Ring Lug #10-32 Screw Connection from External Power Source...
  • Page 29 Installing the Device 2.5.2 Connecting Low DC Power RUGGEDCOM RX1500 Installation Manual, 10/2021, C79000-G8976-1053-21...

  • Page 30: Device Management

    It may cause damage to the contact pins of the RJ45 ports. For a permanent solution, use Siemens 6XV1870-3Qxxx certified cables (manufactured December 2019 or after) or equivalent. Siemens recommends using Siemens certified cables and connectors for Siemens RUGGEDCOM products.
  • Page 31 Device Management 3.1 Connecting to the Device Serial Console and Management Ports Connect a workstation directly to the serial console or management ports to access the boot-time control and RUGGEDCOM RX1500 interfaces. The serial console port provides access to RUGGEDCOM RX1500's console interface, while the management port provides access to RUGGEDCOM RX1500's console and Web interfaces.

  • Page 32: Configuring The Device

    The following will void the warranty and potentially result in configuration data corruption/loss: • Using a CF card not approved by Siemens for use with this device • Removing the CF card in any scenario other than those described in this section...
  • Page 33 Device Management 3.3 Accessing the CompactFlash Card Remove the CF card access panel. Insert the CF card into the slot until it is fully seated. CompactFlash Card Access Panel Figure 3.3 Inserting the CF Card Secure the CF card access panel to the chassis. Removing the CF card To remove the CF card from the device, do the following: Make sure the device is powered down.
  • Page 34 Device Management 3.3 Accessing the CompactFlash Card Remove the CF card access panel. Ejector Button CompactFlash Card Access Panel Figure 3.4 Removing the CF Card Press the ejector button to the left of the CF card and then pull the card out. Secure the CF card access panel to the chassis.
  • Page 35 Device Management 3.3 Accessing the CompactFlash Card RUGGEDCOM RX1500 Installation Manual, 10/2021, C79000-G8976-1053-21...

  • Page 36: Modules

    Modules The RUGGEDCOM RX1500 features slots for up to four field-replaceable line modules, which can be used to expand and customize the capabilities of the device to suit specific applications. A variety of modules are available, each featuring a specific type of communication port: copper Ethernet, fiber optic Ethernet, SFP, WAN, cellular modem and DDS.

  • Page 37: Installing/Removing Line Modules

    Modules 4.3 Installing/Removing Line Modules For more information, refer to the "RUGGEDCOM Modules Catalog [https:// support.industry.siemens.com/cs/us/en/view/109747072]" for the RUGGEDCOM RX1500. Installing/Removing Line Modules Upon installing a new line module in the device, all features associated with the module are available in RUGGEDCOM RX1500. For more information, refer to the "RUGGEDCOM ROX Configuration Manual"...
  • Page 38 Modules 4.3 Installing/Removing Line Modules Pull the module from the chassis to disconnect it. Module Chassis Screw Figure 4.2 Removing a Module Install a new module or a blank module (to prevent the ingress of dust and dirt). [Optional] If necessary, install the device in the rack. Installing a Module To install a line module, do the following: [Optional] If the device is installed in a rack, remove it from the rack.

  • Page 39: Installing/Removing Power Modules

    Modules 4.4 Installing/Removing Power Modules Installing/Removing Power Modules The RUGGEDCOM RX1500 supports dual redundant power supply modules. Slot PS1 Slot PS2 Figure 4.4 Power Modules NOTICE Contamination hazard – risk of equipment damage Prevent the ingress of water, dirts and other debris that may lead to premature equipment failure.
  • Page 40 Modules 4.4 Installing/Removing Power Modules Loosen the screws that secure the module to the chassis until the module can be removed. Chassis Power Supply Screws Figure 4.5 Removing a Power Supply Slide the module out of the chassis. Disconnect the power supply wiring from the terminal block. Alternatively, for convenience, remove the terminal block with the wiring still connected and set it aside to be connected later to the new module.
  • Page 41 Modules 4.4 Installing/Removing Power Modules Insert the module into the empty slot. Chassis Power Module Screws Figure 4.6 Installing a Power Module Hand-tighten the screws to secure the power module to the chassis. Turn on power to the device and confirm the module is receiving and supplying power.

  • Page 42: Technical Specifications

    Technical Specifications This section provides important technical specifications related to the device. Power Supply Specifications Note When determining cable lengths, make sure the minimum input voltage for the power supply is provided at the power source. Input Range Maximum Power Internal Power Insulation...

  • Page 43: Operating Environment

    Technical Specifications 5.3 Operating Environment Operating Environment The RUGGEDCOM RX1500 is rated to operate under the following environmental conditions. Note Temperature limits for select line modules may differ from that which can be withstood by the RUGGEDCOM RX1500. Make sure the selected modules are rated for the expected environmental conditions before deployment.
  • Page 44 Technical Specifications 5.5 Dimension Drawings 440.9 Figure 5.1 Overall Dimensions RUGGEDCOM RX1500 Installation Manual, 10/2021, C79000-G8976-1053-21...
  • Page 45 Technical Specifications 5.5 Dimension Drawings 11.7 463.8 21.1 Figure 5.2 Rack Mount Dimensions 479.0 21.1 11.7 489.2 Figure 5.3 Panel and Din Rail Mount Dimensions RUGGEDCOM RX1500 Installation Manual, 10/2021, C79000-G8976-1053-21...
  • Page 46 Technical Specifications 5.5 Dimension Drawings 162.5 151.4 19.7 Figure 5.4 Line Module Dimensions 162.5 151.8 40.6 Figure 5.5 Power Module Dimensions RUGGEDCOM RX1500 Installation Manual, 10/2021, C79000-G8976-1053-21...
  • Page 47 Technical Specifications 5.5 Dimension Drawings RUGGEDCOM RX1500 Installation Manual, 10/2021, C79000-G8976-1053-21...

  • Page 48: Certification

    UL 62368-1 Information Technology Equipment – Safety – Part 1: General Requirements 6.1.2 European Union (EU) This device is declared by Siemens Canada Ltd. to comply with essential requirements and other relevant provisions of the following EU directives: • Directive 2014/30/EU...
  • Page 49 The device is marked with a CE marking and notified body number, and can be used throughout the European community. 0680 A copy of the CE Declaration of Conformity is available from Siemens Canada Ltd.. For contact information, refer to "Contacting Siemens (Page vii)".

  • Page 50: Fcc

    Title 21 Code of Federal Regulations (CFR) – Chapter I – Sub-chapter J – Radiological Health 6.1.5 ISED This device is declared by Siemens Canada Ltd. to meet the requirements of the following ISED (Innovation Science and Economic Development Canada) standard: • CAN ICES-3 (A)/NMB-3 (A) 6.1.6...

  • Page 51: 6.1.8 Rohs

    Support at https://support.industry.siemens.com/cs/ww/en/view/89855782. 6.1.8 RoHS This device is declared by Siemens Canada Ltd. to meet the requirements of the following RoHS (Restriction of Hazardous Substances) directives for the restricted use of certain hazardous substances in electrical and electronic equipment: •...

  • Page 52: Emc And Environmental Type Tests

    Certification 6.2 EMC and Environmental Type Tests EMC and Environmental Type Tests The RUGGEDCOM RX1500 has passed the following Electromagnetic Compatibility (EMC) and environmental tests. EMC Type Test for IEC 61850-3 Test Description Test Levels Severity Levels IEC 61000-4-2 Enclosure Contact ±...
  • Page 53 5 kV (Failsafe Relay output) DC Power Ports 5 kV AC Power Ports Siemens-specified severity levels. EMC Immunity Type Tests for IEEE 1613 Note The RUGGEDCOM RX1500 meets Class 2 requirements for an all-fiber configuration and Class 1 requirements for copper ports. Class 1 allows for temporary communication loss, while Class 2 requires error-free and interrupted communications.
  • Page 54 Certification 6.2 EMC and Environmental Type Tests Test Description Test Levels Severity Levels IEC 60255-21-3 Seismic Method A Level 2 RUGGEDCOM RX1500 Installation Manual, 10/2021, C79000-G8976-1053-21...
  • Page 55 Certification 6.2 EMC and Environmental Type Tests RUGGEDCOM RX1500 Installation Manual, 10/2021, C79000-G8976-1053-21...
  • Page 56 For more information Siemens RUGGEDCOM https://www.siemens.com/ruggedcom Industry Online Support (service and support) https://support.industry.siemens.com Industry Mall https://mall.industry.siemens.com Siemens Canada Ltd. Digital Industries Process Automation 300 Applewood Crescent Concord, Ontario, L4K 4E5 Canada © 2021 Siemens Canada Ltd. Subject to change...

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