Summary of Contents for Baldor BPS 2000 Series
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- Page 2 AC SERVO DRIVE BPS Series 2000/3000 Power Supply for DBSC 2000/3000 Installation & Operating Manual 5/01 MN1220...
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Page 3: Table Of Contents
Table of Contents Section 1 General Information ................Overview . -
Page 4: General Information
Sections 3 and 8 of this manual. Limited Warranty For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied. -
Page 5: Product Notice
Product Notice Intended use: These drives are intended for use in stationary ground based applications in industrial power installations according to the standards EN60204 and VDE0160. They are designed for machine applications that require variable speed controlled three phase brushless AC motors. These drives are not intended for use in applications such as: –... - Page 6 Avoid locating the BPS in the vicinity of corrosive substances or vapors, metal particles and dust. Caution: Baldor recommends not using “Grounded Leg Delta” transformer power leads that may create ground loops and degrade system performance. Instead, we recommend using a four wire Wye.
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Page 7: Installation
Installation Receiving & Inspection Baldor products are thoroughly tested at the factory and carefully packaged for shipment. When you receive the BPS, there are several things you should do immediately. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered the product. -
Page 8: Mechanical Installation
Mechanical Installation The BPS must be securely fastened to the mounting surface by the BPS mounting holes. The location of the mounting holes is shown in Section 3 of this manual. Electrical Installation All interconnection wires between the BPS, control, AC power source, motor, host control and any operator interface stations should be in metal conduits. -
Page 9: System Grounding
No Load Speed Line Reactors Three phase line reactors are available from Baldor. The line reactor to order is based on the full load current of the motor (FLA). If providing your own line reactor, use the following formula to calculate the minimum inductance required. -
Page 10: Power Disconnect
Power Disconnect A power disconnect should be installed between the input power service and the BPS for a fail safe method to disconnect power. The BPS will remain in a powered-up condition until all input power is removed from the BPS and the internal bus voltage is depleted. Protection Devices The AC input power lines must have suitable protection devices installed. -
Page 11: Power Connections
Section 1 General Information Power Connections Figure 2-3 Power Connections Earth Alternate * Note 1 * Circuit Note 3 & 4 Fuse Note 1 Breaker Connection Note 2 Components not provided with BPS or Control. * Line Reactor DC BUS VCC+ Note 2 VCC–... -
Page 12: Vcc And X10 Connections
VCC and X10 Connections DC power connections are shown in Figure 2-4. Copper bus bars connect VCC+, VCC– and GND between each module from the BPS to the last control. X10 connections are daisy chained from the BPS to each control as shown. Figure 2-4 Copper Bus Bar Installation and X10 Connections VCC+ VCC+... - Page 13 To DBSC Control (DC BUS) VCC+ VCC+ VCC– VCC– +24VDC To DBSC Control 0VDC (Logic Power) Ready + Ready – BALDOR Monitor Î Î Î Î Ready Î Î Î Î DB On X4 - Diagnostic Ready Alarm DB_ON N.A. Reset...
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Page 14: Optional Ii/O Connections
General Information Optional I/O Connections Connector X4 contains the input and output connections for the BPS (Baldor Power Supply). Connection to the X4 I/O terminal strip is optional. No connections are required for normal operation. However, to monitor BPS status or to “Reset” the BPS you may make some or all of these optional connections. -
Page 15: Specifications And Product Data
Section 3 Specifications and Product Data Identification Power Supply 0 = 230VAC Logic Power 1 = 115VAC Logic Power DBSC Series Power Supply Input AC Power Continuous DC Current Rating (2=230VAC 60/50Hz) Rating DBSC Continuous DC Current (3=460VAC 60Hz/400VAC 50Hz) 3000 30 Amperes 3000... -
Page 16: Terminal Tightening Torque Specifications
Terminal Tightening Torque Specifications Tightening Torque L1, L2, L3 R1, R2 +VCC, –VCC, GND BPS Size Lb-in Lb-in Lb-in Lb-in Size B 35-46 4.0-5.0 20-27 2.3-3.0 20-27 2.3-3.0 35-46 4.0-5.0 DB Resistor Selection Size RG 1.7 (45) 3.54 (100) (90) 2.6 (65) 5.5 (140) for 44 watt Clearance Requirements (all sizes):... -
Page 17: Dimensions
Dimensions Size B Dimensions & Mounting Reference this edge to measure distance to mount 4.13 next enclosure. (105) 14.38 (385) 13.99 (355) 13.25 (337) Cutout Cutout Dimensions: 13.15 X 3.43 Thru-Wall (334 x 87) Mounting 15.75 (400) 15.14 0.00 (385) 0.55 (14) 0.77 (20) 14.05... -
Page 18: Mounting Considerations
Dimensions Continued Mounting Considerations D = Distance to next reference edge R = Reference Edge Reference this edge to measure distance to mount next enclosure. Note: Always mount the BPS in the first position from left to right. This allows proper installation of the power bus bars. - Page 19 TEL: +39 11 562 4440 TEL: +61 29674 5455 TEL: +65 744 2572 TEL: +52 47 61 2030 FAX:+39 11 562 5660 FAX:+61 29674 2495 FAX:+65 747 1708 FAX:+52 47 61 2010 Baldor Electric Company Printed in USA MN1221 5/01 C&J 1500...