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Troubleshooting
Summary of Contents for Generac Power Systems Powerwagon
- Page 1 Owner’s Manual Powerwagon MODEL NUMBER: _________________________ SERIAL NUMBER: _________________________ DATE PURCHASED:________________________ Register your Generac product at: WWW.GENERAC.COM 1-888-GENERAC (888-436-3722) Original Language SAVE THIS MANUAL FOR FUTURE REFERENCE...
- Page 2 WARNING CANCER AND REPRODUCTIVE HARM www.P65Warnings.ca.gov. (000393a) Owner’s Manual for Powerwagon...
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Page 3: Table Of Contents
Section 2: General Information and Setup Checking Brakes ............23 Specifications ...............7 Brake Arm Adjustment ..........24 Controls and Features ..........8 Brake Cable Adjustment ..........24 Know Your Powerwagon ..........9 Parking Brake Adjustment .........24 Emissions ..............9 Changing Parking Brake Pads ........24 Assembly ..............9 Adjusting Traction Drive Cable ........25 Included Parts .............9... - Page 4 This page intentionally left blank. Owner’s Manual for Powerwagon...
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Page 5: Section 1: Safety Rules & General Information
(000001) The Generac Pro Powerwagon is designed and built for consistent, reliable use for small digging projects. It is built to withstand frequent handling under these condi- WARNING tions. -
Page 6: General Hazards
Do not operate unit without safety equipment in touch hot surfaces. Keep machine away from place. Doing so could result in death, serious injury, property combustibles during use. Hot surfaces could damage, or equipment damage. result in severe burns or fire. (000108) (000403) Owner’s Manual for Powerwagon... -
Page 7: Exhaust And Fuel Hazards
DANGER Explosion and Fire. Fuel and vapors are extremely flammable and explosive. Add fuel in a well ventilated area. Keep fire and spark away. Failure to do so will result in death or serious injury. (000105) Owner’s Manual for Powerwagon... -
Page 8: Fire Hazards
Keep fire and spark away. Failure to do so will result in death or serious injury. (000192) WARNING Risk of Fire. Hot surfaces could ignite combustibles, resulting in fire. Fire could result in death or serious injury. (000110) Owner’s Manual for Powerwagon... -
Page 9: Safety And Operating Decals
Warning. Hot exhaust can burn you. Dump bed operation Warning. Read user’s manual before operation Speed and gear selection Maintain air cleaner Warning! Read and understand the operator’s Traction drive lever manual 007510 Figure 1-1. Safety and Operating Decal Locations Owner’s Manual for Powerwagon... - Page 10 Safety Rules & General Information This page intentionally left blank. Owner’s Manual for Powerwagon...
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Page 11: Section 2: General Information And Setup
11 in (28 cm) diameter, 4 in (10.2) width, Rib DIMENSIONS Overall – in (cm) 63.25 x 34.5 x 41 (161 x 87.6 x 104) Weight – lbs (kg) 240 (108.9) Ground clearance – in (mm) 2 (50.8) Owner’s Manual for Powerwagon... -
Page 12: Controls And Features
Maintenance meter location Battery Electric dump switch Traction drive lever Key switch Operator presence lever Bed assembly Brake lever Sidewall and tailgate Brake lock All-terrain tires Fuel cap Brake pad assembly Transaxle Actuator Dump arm Oil fill Owner’s Manual for Powerwagon... -
Page 13: Know Your Powerwagon
Item # Description Figure 2-4. Bed Assembly Bracket, actuator, dump arm 2. Move bed assembly onto dump arms (B) and Bolt, hex, flange, 1/2 in - 13 x 1-1/2 in, GR5, rotate bed backwards and onto dump arms. Owner’s Manual for Powerwagon... -
Page 14: Tailgate Installation
006169 008081 Figure 2-6. Actuator Assembly Parts Supplied For Hour Meter Item # Description Hour meter / 66 in (1.7 m) wire Panel plug Cable ties Figure 2-8. Parts Supplied For Hour Meter Owner’s Manual for Powerwagon... -
Page 15: Engine Fluid Requirements
Bed must be lifted up to access oil and fuel reservoirs. 1. Place unit on a firm, level surface, and verify engine is cooled. 006968 Figure 2-10. Sensor Wire installation Owner’s Manual for Powerwagon... -
Page 16: Adding Fuel
2. Verify tire pressure is in accordance with recom- 2. See Figure 2-11. Remove fuel fill cap (B). mended pressure stamped on side of tire. Add or remove air as needed. 3. Install valve stem protective cap. Owner’s Manual for Powerwagon... -
Page 17: High Altitude Replacement Kit
NOTE: If a carburetor is replaced, the correct high alti- tude kit jet will need to be installed into the replacement carburetor. The warranty may be void if necessary installation of a high altitude kit is not made for high altitude use. Owner’s Manual for Powerwagon... - Page 18 General Information and Setup This page intentionally left blank. Owner’s Manual for Powerwagon...
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Page 19: Section 3: Operation
3. Turn key to run. presence lever if shift lever is in neutral. 4. Pull recoil handle slowly until resistance is felt, then pull handle with a rapid, full stroke to start engine. Repeat as necessary. Owner’s Manual for Powerwagon... -
Page 20: Stopping
2. Press and hold operator presence lever. Exceeding the weight limit can damage the unit. 3. Set shift lever to desired gear. • Apply brake slowly when traveling downhill, if needed. Applying brake quickly can cause a tip- ping hazard. Owner’s Manual for Powerwagon... -
Page 21: Slopes And Uneven Terrain
Improper loading could cause death, serious injury, or equipment damage. (000495) WARNING Personal injury. Do not operate unit from outside the operator zone. Doing so could result in death, serious injury, or equipment damage. (000440) Owner’s Manual for Powerwagon... - Page 22 Operation This page intentionally left blank. Owner’s Manual for Powerwagon...
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Page 23: Section 4: Maintenance And Troubleshooting
Section 4: Maintenance and Troubleshooting Maintenance Regular maintenance will improve performance and extend engine/equipment life. Generac Power Systems, Inc. recommends that all maintenance work be per- formed by an Independent Authorized Service Dealer (IASD). Regular maintenance, replacement, or repair of the emissions control devices and systems may be per- formed by any repair shop or person of the owner’s... - Page 24 Inspect belt tension and condition Inspect cable connections Clean engine exterior and cooling fans Change engine oil and filter time 5 hours Replace spark plug Replace air filter and pre-cleaner Owner’s Manual for Powerwagon...
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Page 25: Lubrication
Requirements. 6. Install oil dipstick/fill cap and hand tighten. 7. Dispose of used engine oil in accordance with local, state, or national laws. 006178 Figure 4-2. Cable Lubrication Locations 006179 Figure 4-3. Cable Connection Lubrication Locations Owner’s Manual for Powerwagon... -
Page 26: Inspecting Air Filter
Clearance should be approxi- mately 0.019–0.028 in (0.5–0.7 mm). Bend the 2. See Figure 4-7. Remove tire retaining ring (A) with side electrode carefully if adjustment is necessary. screwdriver. Remove washer and tire. Verify key is in axle. Owner’s Manual for Powerwagon... -
Page 27: Removing And Replacing Belt
3. Roll machine to test brakes. If unit moves, brakes 4. Remove skid plate (B). must be adjusted. If unit doesn’t move, brakes are 5. See Figure 4-9. Remove belt (C) from the idler/ properly adjusted. tensioner (D) and transaxle pulleys (E). Owner’s Manual for Powerwagon... -
Page 28: Brake Arm Adjustment
(G). Changing Parking Brake Pads NOTE: Brake pads may need replacement if brakes have been adjusted, but unit rolls on slopes when parking brake is set. NOTE: Removing tire provides easier access to brake caliper area. Owner’s Manual for Powerwagon... -
Page 29: Adjusting Traction Drive Cable
Batteries contain electrolyte solution which can ends stationary to expand the in-line adjuster and cause burns and blindness. If electrolyte contacts remove slack from cable. skin or eyes, flush with water and seek immediate (000163a) medical attention. Owner’s Manual for Powerwagon... -
Page 30: Charging Battery
NOTE: Using recoil starter and running engine will not faces that have been scratched or chipped to pre- recharge a dead or significantly discharged battery. vent rust. • Store unit in a dry, protected place. Cover unit if stored outdoors. Owner’s Manual for Powerwagon... -
Page 31: Troubleshooting
Release switch and try opposite direction. If dump bed moves, check area beneath dump bed for obstructions. Dump bed stops with switch button depressed If dump bed does not move in opposite direction, inspect battery and connections. Contact an IASD if problem persists. Owner’s Manual for Powerwagon... - Page 32 Maintenance and Troubleshooting This page intentionally left blank. Owner’s Manual for Powerwagon...
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- Page 36 ©2018 Generac Power Systems, Inc. Generac Power Systems, Inc. All rights reserved S45 W29290 Hwy. 59 Specifications are subject to change without notice. Waukesha, WI 53189 No reproduction allowed in any form without prior written 1-888-GENERAC (1-888-436-3722) consent from Generac Power Systems, Inc. www.generac.com...