Nakanishi NR33-6000ATC-ESD Operation Manual

Nakanishi NR33-6000ATC-ESD Operation Manual

Automatic tool replacement spindle

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Automatic Tool Replacement Spindle
NR33 - 6000ATC - ESD
Thank you for purchasing the Automatic Tool Replacement Spindle " NR33-6000ATC-ESD ". This Spindle is
designed for cutting and separating PCB. The E3000 CONTROLLER, Brushless Motor and Air Line Kit are required
to drive this Spindle. Read this and all the associated component Operation Manuals carefully before use. Always
keep this Operation Manual in a place where a user can referred to for reference at any time.
1 . CAUTIONS FOR HANDLING AND OPERATION
■ Read these warnings and cautions carefully and only use in the manner intended.
■ These warnings and cautions are intended to avoid potential hazards that could result in personal injury to the
operator or damage to the device. These are classified as follows in accordance with the seriousness of the risk.
Class
A safety hazard could result in bodily injury or damage to the device if
WARNING
the safety instructions are not properly followed.
A hazard that could result in light or moderate bodily injury or damage
CAUTION
to the device if the safety instructions are not followed.
WARNING
This Spindle is not a hand tool. It is designed to be used on CNC machines or special purpose
machines.
Do not touch the cutting tool while it is running. It is very dangerous.
Wear safety glasses, dust mask, and use a protective cover around the Spindle whenever the
Spindle is rotating.
Never connect, disconnect or touch the Power Cord Plug or Motor Cord Plug with wet hands.
This may cause an electric shock.
Never operate or handle the brushless motor and Spindle until you have thoroughly read the
Operation Manuals and safe operation has been confirmed.
1 ) To prevent injuries / damages, check the Spindle, brushless motor and cutting tool for
proper installation, before operating the Spindle and brushless motor.
2 ) Before disconnecting the Spindle and brushless motor, always turn the control power off
and turn the compressed air supply to the CONTROLLER off. Then it is safe to remove the
Spindle and brushless motor.
Whenever installing a Spindle to a fixed metal base, ensure that the fixed metal base is
grounded in order to avoid risk of an electric shock.
When installing a tool, tighten the collet correctly and check again the collet before use. Do not
over-tighten the collet. This may cause damage to the Spindle.
Do not open and close the collet while the brushless motor is runing.
Do not use bent, broken, chipped, out of round or sub-standard tools, as this may cause them
to shatter or explode. Tools with fractures or a bent shank will cause injury to the operator.
When using a new tool, rotate it in a low speed and increase speed gradually for safety.
Do not exceed the recommended maximum allowable speed of the tool. For your safety, use
speeds below the maximum allowable speed.
Do not apply excessive force. This may cause injury to the operator by slippage or damage of
the tool, or loss of concentricity and precision of the Motor Spindle.
OPERATION MANUAL
Degree of Risk
OM-KK0912EN
000
1

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Summary of Contents for Nakanishi NR33-6000ATC-ESD

  • Page 1 OPERATION MANUAL OM-KK0912EN Thank you for purchasing the Automatic Tool Replacement Spindle " NR33-6000ATC-ESD ". This Spindle is designed for cutting and separating PCB. The E3000 CONTROLLER, Brushless Motor and Air Line Kit are required to drive this Spindle. Read this and all the associated component Operation Manuals carefully before use. Always keep this Operation Manual in a place where a user can referred to for reference at any time.
  • Page 2: Basic Package

    When opening the package, check if it includes all items listed in " Table.1 Packing List Contents ". In the event of any shortage, please contact either NAKANISHI (see the " 4. CONTACT US " section) or your local dealer.
  • Page 3: Warranty

    : 800-585-4675 Telephone No. : 847-843-7664 Fax No. : 847-843-7622 Web Address : www.nskamericacorp.com For Other Markets Company Name Business Hours : 8:00am to 17:00pm (closed Saturday, Sunday and Public Holidays) Telephone No. : +81 (0) 289-64-3520 Web Address : webmaster-ie@nsk-nakanishi.co.jp...
  • Page 4: Specifications And Dimensions

    ② Static electricity generated during operation can be released because the Spindle shaft and Spindle housing are conductive. ③ The Spindle housing is made from precision ground, hardened, stainless steel (SUS). 6 . SPECIFICATIONS AND DIMENSIONS 6 - 1 Specifications Model NR33-6000ATC-ESD Maximum Motor Rotation Speed 60,000min (rpm) Spindle Accuracy Less than 1μm...
  • Page 5 7 . CONNECTION OF THE SPINDLE TO THE BRUSHLESS MOTOR CAUTION Turn Make sure your hands and all interlocking parts of ・ the brushless motor and Spindle are clean before connecting the Spindle to the brushless motor. This is critical in preventing contaminants from entering the Spindle or the brushless motor.
  • Page 6: Changing The Tool

    ・ Please purchase the recommended commercially available air inlet fitting for the air inlet joint. recommended air inlet SMC is KQ2S04-M5G1. φ6mm to φ4mm tubing reducer SMC is KQ2H04-06A1. (With outside diameter of φ9.9mm or less) ・ When installing the collet clamp / unclamp fittings, thoroughly read the instructions before connecting.(Fig. 4) 6mm Air Hose with Filter φ...
  • Page 7 10 . REPLACING THE COLLET CAUTION Collet will be worn and torn if it will be opened and colsed about 5,000 - 10,000 times. ・ Replace it with the new collet at this time. ① Stop the coolant air of brushless motor. ②...
  • Page 8 ② When installing a Spindle to the holder, recommended installation method is shown Fig 7. Refer to " ③ How to fabricate the Split Type Holder ". If this is not possible, install as shown in Fig. 8. Slit of Bushing Fastening Bolt Fastening Bolt Fastening Bolt...
  • Page 9: Break-In Procedure

    ・ designer of the equipment in which NAKANISHI's Spindle is installed. NAKANISHI offers Spindle with a wide variety of capabilities and specifications. Please carefully check the Spindle's specifications against the requirements of your equipment and verify suitability and safety of the Holder prior to initial use.
  • Page 10 13 . CAUTIONS WHEN USING GRINDSTONES AND TOOLS CAUTION The maximum surface speed or rpm is always specified for a grindstone. Do not exceed the maximum speed with reference to the calculating chart below. Always follow the grindstone manufacturer's recommendations. 3 .
  • Page 11: Troubleshooting

    Spindle does not rotate The spindle ball bearings have Replace the ball bearings. or rotate smoothly. been damaged. (Return to NAKANISHI dealer service.) The motor has been damaged. Replace the motor. (Return to NAKANISHI dealer service.) Overheating during Cutting debris has contaminated Replace the ball bearings.
  • Page 12 Contents are subject to change without notice. 2020 . 06 . 08 005 Ⓢ...

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