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Milnor MILRAIL Installation, Parts, And Service

Milnor MILRAIL Installation, Parts, And Service

Loop soft sling
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Manual Number: MCRUSA01
Edition (ECN): 2021132A
Installation, Parts, and
Service
MILRAIL™ Loop Soft
Sling
PELLERIN MILNOR CORPORATION
Post Office Box 400, Kenner, Louisiana 70063–0400, U.S.A.

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  • Page 1 Manual Number: MCRUSA01 Edition (ECN): 2021132A Installation, Parts, and Service MILRAIL™ Loop Soft Sling PELLERIN MILNOR CORPORATION Post Office Box 400, Kenner, Louisiana 70063–0400, U.S.A.

  • Page 3: Table Of Contents

    Filter Regulator Main Air ......................64 Solenoid with Spring Return 2 Position ................65 Solenoid Spring Center 3 Position ..................66 Figures ® Figure 1 The Bolts in Milnor Equipment................7 Figure 2 Apply Threadlocker in a Blind Hole.................12 Figure 3 Apply Threadlocker in a Through Hole..............13 Figure 4 Use heat for disassembly of fasteners with threadlocker.
  • Page 4 Torque Values for Stainless Steel Fasteners Larger Than 5/16-inch .......11 Table 13 Parts List—Stanchion and Beam Connections ............18 Table 14 Parts List—Unistrut Support Brackets Hardware ............21 Table 15 Parts List—Rail Support Brackets ................26 Table 16 Parts List—Rail Joiner .....................27 Pellerin Milnor Corporation...
  • Page 5 Parts List—Trolley Detector Lift Bars ..............61 Table 27 Parts List—Proximity Switch and Mounting Bracket ..........62 Table 28 Parts List—Filter Regulator Main Air ..............64 Table 29 Parts List—Solenoid with Spring Return 2 Position ..........65 Table 30 Parts List—Solenoid Spring Center 3 Position ............66 Pellerin Milnor Corporation...

  • Page 6: General Service Information

    1 General Service Information Pellerin Milnor Corporation...

  • Page 7: Limited Standard Warranty

    General Service Information BMP720097 / 19036 BRUUUM01.1 0000229985 B.2 D.6 12/5/19 11:43 AM Released Pellerin Milnor Corporation...

  • Page 8: How To Get The Necessary Repair Components

    If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor ® factory: Pellerin Milnor Corporation...

  • Page 9: Torque Values

    General Service Information Figure 1. The Bolts in Milnor ® Equipment Legend The Marks on Bolt Heads A... SAE Grades 1 and 2, ASTM A307, and stainless steel B... Grade BC, ASTM A354 C... SAE Grade 5, ASTM A449 D...

  • Page 10: Table 3 Torque Values For Plated Fasteners With Maximum 5/16-Inch Diameters And No Lubricant

    1 x 8 – – 1 x 12 – – 1 x 14 1037 1 1/8 x 7 1288 1126 – – 1 1/8 x 12 1083 1444 1 1/4 x 7 1120 1363 1817 1192 1590 Pellerin Milnor Corporation...

  • Page 11: With A Threadlocker

    5/16 x 18 5/16 x 24 3/8 x 16 – – 3/8 x 24 7/16 x 14 7/16 x 20 – – 1/2 x 13 – – 1/2 x 20 9/16 x 12 – – 9/16 x 18 Pellerin Milnor Corporation...

  • Page 12: Table 8 Torque Values If You Apply Loctite 262

    2710 3674 1-3/8 x 6 1315 2174 2948 3526 4781 – – 1-3/8 x 12 1-1/2 x 6 1130 1532 2534 3436 4110 5572 3597 4877 – – 1-1/2 x 12 1271 1723 2852 3867 4624 6269 Pellerin Milnor Corporation...

  • Page 13: Stainless Steel Fasteners

    1. Clean all threads with a wire brush or a different tool. 2. Remove the grease from the fasteners and the mating threads with solvent. Make the parts dry. NOTE: LocTite 7649 Primer or standard solvents will remove grease from parts. Pellerin Milnor Corporation...

  • Page 14: How To Apply A Threadlocker

    (Threadlocker by the Diameter of the Bolt (see below Note ) This topic can be found in Milnor document elsewhere Torque Val- ues for Stainless Steel Fasteners 5/16-inch and Smaller This topic can be found in Milnor document elsewhere). 1.2.3.2 Through Holes BNUUUN02.T04 0000222506 A.3 B.2 B.3 11/26/19 2:51 PM Released...

  • Page 15: Figure 3 Apply Threadlocker In A Through Hole

    (Threadlocker by the Diameter of the Bolt (see below Note ) This topic can be found in Milnor document elsewhere Torque Val- ues for Stainless Steel Fasteners 5/16-inch and Smaller This topic can be found in Milnor document elsewhere). Figure 3. Apply Threadlocker in a Through Hole...

  • Page 16: Rail & Netting

    2 Rail & Netting Pellerin Milnor Corporation...

  • Page 17: Stanchion And Beam Connections

    Stanchion and Beam Connections 5 Sheet Figure 5. Lattice Beams, Short Beams, and Net Support Beam Connections Legend A... Stanchion B... Lattice Beam C... Short Beam D... Net Support Beam E... Net Support Hardware, Typical T... Typical Pellerin Milnor Corporation...
  • Page 18 Rail & Netting Stanchion and Beam Connections 5 Sheet Figure 6. Stanchions to Floor Legend F... Anchor bolt holes for 1/2”x5–1/2” steel anchor bolts (minimum), 4 per stanchion. G... Stanchion Foundation Plan Figure 7. Unistrut Beam Brackets and Hardware Pellerin Milnor Corporation...
  • Page 19 Rail & Netting Stanchion and Beam Connections 5 Sheet Figure 8. Example of Unistrut Cross Bracing Figure 9. Additional Unistrut Beam Connectors Pellerin Milnor Corporation...

  • Page 20: Table 13 Parts List-Stanchion And Beam Connections

    "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies GUJ37003 UNISTRUT GUSSET W/HARDWARE REFERENCE GUJ37004 UNISTRUT DOUBLE CHANNEL TOP HAT W/HARDWARE REFERENCE GUJ37005A UNISTRUT SHORT L BRACKET W/HARDWARE REFERENCE Pellerin Milnor Corporation...
  • Page 21 WEDGE ANCHOR BOLT 1/2X5-1/2 STEEL 04 30598 SHIM 2" X 2" X 0.025" THK SS 5/8" SLOT 04 30598A SHIM 2" X 2" X 0.050" THK SS 5/8" SLOT 04 30598B SHIM 2" X 2" X 0.125" THK SS 5/8" SLOT Pellerin Milnor Corporation...

  • Page 22: Unistrut Support Brackets

    Figure 11. Bracket Assemblies by Height and Direction Legend A—U. Reference letters that correspond to assemblies in the Unistrut to Unistrut Support Bracket Lengths table BL.. Bolt length H1.. Minimum dimension H2.. Maximum dimension TR.. Threaded rod length U... Unistrut UL.. Unistrut length Pellerin Milnor Corporation...

  • Page 23: Table 14 Parts List-Unistrut Support Brackets Hardware

    * — BL (Bolt length)/TR(Threaded rod)/UL(Unistrut of bracket length)**—IL(Direction in-line)/P(Perpendicular) Table 14. Parts List—Unistrut Support Brackets Hardware Components 27A0625NUV CLAMPNUT 1/2-13 TYPICAL 15K147 HXCAPSCR 1/2-13UNC2X1 GR5 ZINC TYPICAL 15U300 LOKWASHER REGULAR 1/2 ZINC PLT TYPICAL 15G230 HXNUT 1/2-13UNC2B SAE ZINC GR2 TYPICAL 15U286 FLATWASHER 2"0DX17/32"IDX1/4" TYPICAL Pellerin Milnor Corporation...

  • Page 24: Rail Support Brackets

    Drop Dimension Type and State of Bags Travel- Angle in ing Over Rail Sections Degrees Inches/1Ft. Inches/4Ft. Inches/10Ft. Hard Ring Bags— Full 0.21 0.85 2.125 Sling Bags —Full 1.25 0.26 1.05 2.625 Bags— Empty 0.31 1.25 3.125 Pellerin Milnor Corporation...

  • Page 25: Bracket Assemblies By Height And Direction

    Rail & Netting Rail Support Brackets 5 Sheet Figure 15. Bracket Assemblies by Height and Direction Legend, next page. Pellerin Milnor Corporation...

  • Page 26: Unistrut To Rail Support Brackets

    5.5" BL 10" UL 23.75" 26.75" 7.5" BL 10" UL 25.75" 28.75" ARS37011B ARS37012 4" BL 12" UL 16" 20" ARI37012 4" BL 12” UL 16” 20" *- BL(Bolt length)/TR(Threaded rod), **-UL(Unistrut of bracket length), ***-IL(In-line) or P(Perpendicular) Pellerin Milnor Corporation...

  • Page 27: Unistrut To Rail Support Brackets, Continued

    4" BL 44" UL 48" 52" ARS37029 4" BL 46" UL 50" 54" ARI37029 4" BL 46" UL 50" 54" ARS37030 4" BL 48" UL 52" 56" *- BL(Bolt length)/TR(Threaded rod), **-UL(Unistrut of bracket length), ***-IL(In-line) or P(Perpendicular) Pellerin Milnor Corporation...

  • Page 28: Table 15 Parts List-Rail Support Brackets

    CLAMPNUT 1/2-13 15K151 HXCAPSCR 1/2-13UNC2AX1.25 GR5 15U300 LOKWASHER REGULAR 1/2 ZINC PLT 15G230 HXNUT 1/2-13UNC2B SAE ZINC GR2 15U280 FL+WASHER(USS STD)1/2 ZNC PL+D 15G238 HXNUT 5/8-11UNC2B SAE ZINC GR2 15U315 LOKWASHER MEDIUM 5/8 ZINCPL 15U318S FLATWASH 1.12ODX.656IDX.09T 30 Pellerin Milnor Corporation...

  • Page 29: Rail Joiner

    "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies ARJ37001 RAIL JOINER STANDARD Plate plus Hardware Components 04 30250B RAIL JOINING PLATE 4 HOLE 15Q168 SOKSETSCR CUP 1/2-13X5/8 ZN Pellerin Milnor Corporation...

  • Page 30: Bags & Cart

    3 Bags & Cart Pellerin Milnor Corporation...

  • Page 31: Soft Sling Bag 150 Lb

    "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Components 09WRC0001 SOFT SLING 150LB AUTO-DISCH MILNOR/MILRAIL THERMO LOGO Pellerin Milnor Corporation...

  • Page 32: Double Trolley With Auto Discharge

    The cinch release handle, item 15, is automatically struck by the bag discharger’s small air cylinder to retract the drawstring pin. This releases the cinch ring and the goods. C... Depress the cinch release handle with your thumb and manually re-insert the cinch ring. Pellerin Milnor Corporation...
  • Page 33 DRAWSTING PIN RETURN SPRING X4 30635A DRAWSTRING PIN HANDLE UHMW 04 30645 TROLLEY SPRING COVER 15K018 SKCPSCR 10-24 UNC 3X3/8 BLK 27A973 SLING BAG HOOK 15G238 HXNUT 5/8-11UNC2B SAE ZINC GR2 20C006P PRIMER-N #7649 LCT#21348-4 20C007G THDLOCKSEAL LCT24231 RMUBL50CC Pellerin Milnor Corporation...

  • Page 34: Cart For 150 Lb. 36" Soft Sling

    "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Components 09WRC0003 CART FOR 150LB 36" SLING Pellerin Milnor Corporation...

  • Page 35: Discharger

    4 Discharger Pellerin Milnor Corporation...

  • Page 36: Soft Sling Bag Discharger

    4) to step down the an- gle of the rail towards the flow of goods. Use two shims on the high side and one shim on the low side, as shown. C... 2 instances E... 5 instances Pellerin Milnor Corporation...
  • Page 37 Find the assembly for your machine and the letter shown in the "Item" column. The components for your machine will show this letter or the word "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments Reference Assemblies ABD37003 SLING BAG DISCHARGER Pellerin Milnor Corporation...
  • Page 38 HEXLOKNUT 5/16-18UNC2A NYL STL 15K133D HXCAPSCREW 3/8-16UNC2AX3 GR8 Z 15G201 HXLOKNUT 3/8-16 NYL/SS TYPE NE 15U240 FLATWASHER(USS STD) 3/8" ZNC P 15K083 HXCAPSCR 3/8-16 UNC2AX1/2 GR5 15K147 HXCAPSCR 1/2-13UNC2X1 GR5 ZINC 15G230 HXNUT 1/2-13UNC2B SAE ZINC GR2 Pellerin Milnor Corporation...

  • Page 39: Elevators

    5 Elevators Pellerin Milnor Corporation...

  • Page 40: Elevator

    Figure 20. Elevator Components, Soft Sling & Hard Ring Legend H... Base J... Side Rail Extenders K... Hoist Assembly L... Rail Carriage M... Full Off Proximity Switch N... Empty On Proximity Switch P... Full On Proximity Switch Q... Empty Off Proximity Switch AD.. 8 instances Pellerin Milnor Corporation...
  • Page 41 Elevators Elevator 8 Sheet Figure 21. Hoist, Frame, & Covers Legend A—A. Bottom View of Hoist and Rail Carrier B—B. Top View of Hoist Pellerin Milnor Corporation...

  • Page 42: Rail Carrier

    Elevators Elevator 8 Sheet Figure 22. Rail Carrier Legend AA.. 2 instances AB.. 4 instances AC.. 6 instances AD.. 8 instances AE.. 10 instances AF.. 16 instances Pellerin Milnor Corporation...
  • Page 43 Elevators Elevator 8 Sheet Figure 23. Double Chain Hoist Drive Legend D-D. Shaft Chain Connection, 2 instances R... Lifting Shaft S... Lifting Bar Pellerin Milnor Corporation...

  • Page 44: Hoist Switch Settings

    Elevators Elevator 8 Sheet Figure 24. Hoist Switch Settings Legend E-E. Jackshaft Drive Housing F—F. Switch Mounting G—G. Cross Section View of Switch Settings T... Overload Safety Switch U... Overload Protection Setting V... Centerline of Mounting Bracket Pellerin Milnor Corporation...
  • Page 45 04 22327 HOIST DRV SPROCKET HOUSING 04 22336 DBLCHAIN HOIST TORQARM 04 22334 CHAIN TENSIONING CHANNEL 04 22335 JACK SHAFT BRNG SUPPORT 04 22336B DBLCHAIN TORQARM GUSSET 04 22337 TORQARM OVERLOAD SW MTG 54STB33225 REDUCER 25:1 SF732-25T-B7-G Pellerin Milnor Corporation...
  • Page 46 HEXFLGNUT 1/2-13 ZINC SERRATED 15K182 HEXTAPSCR 1/2-13X2ZINC GR5 FUL W4 30543 VERTICAL ELEVATOR CARRIAGE WELDMENT 04 22243 MAIN SLIDER ADJ ANGLE X4 23391 TRACK SLIDER UHMW BAR ALC50155 BED LIFT GUIDE WHEEL ASSY 04 30542 VERTICAL ELEVATOR CARRIAGE ARM Pellerin Milnor Corporation...
  • Page 47 APS37001B STOP ASSEMBLY W/O RAIL ANR37001 RAIL NO RETURN ASSEMBLY 17R022A08A THRD ROD 1/2-13UNCX8" LG ZN PL 15G230 HXNUT 1/2-13UNC2B SAE ZINC GR2 04 30547 CARRIAGE ARM DOUBLER 04 30548 CARRIAGE ARMS CROSS BRACE 27B25002SZ SPCRROLL.39ID.125L.048T STLZNC Pellerin Milnor Corporation...

  • Page 48: Pneumatic Rail Elevator 24 Inch Soft Sling Bags

    Released Pneumatic Rail Elevator 24 Inch 6 Sheet Soft Sling Bags Figure 25. Pneumatic Elevator Frame Components Legend B... 4 instances E... 12 instances N1.. Adjust the wheels and slides to contact the side channels, item 2. Pellerin Milnor Corporation...
  • Page 49 Soft Sling Bags Figure 26. Elevator Frame Settings and Cylinder Mounting Legend A... 2 instances B... 4 instances N2.. Attach the cylinder to the mounting plates before attaching the mounting plate to the cross member, item 3. Pellerin Milnor Corporation...
  • Page 50 Elevators Pneumatic Rail Elevator 24 Inch 6 Sheet Soft Sling Bags Figure 27. Carriage Sub-Assembly Legend A... 2 instances B... 4 instances D... 8 instances F... 16 instances Pellerin Milnor Corporation...
  • Page 51 "all" in the "Used In" column. The numbers shown in the "Item" column are those shown in the illustrations. Description/Nomenclature Used In Item Part Number Comments APE37024AB PNEUMATIC ELEV 24" SLING BAG RAIL Reference Assembly AEC37010A PNEUMATIC ELEV CARRIAGE SLING BAG ASSEMBLY Reference Assembly Components Pellerin Milnor Corporation...
  • Page 52 FL+WASHER(USS STD)1/2 ZNC PL+D 15K162 HXCAPSCR 1/2-13UNC2AX1.5 GR5 P 15U285 FLATWASHER 1/2 STD COMM SS18-8 15K103 HEXCAPSCR 3/8-24X1.25 SS 18-8 15K095 HXCPSCR 3/8-16UNC2AX1 GR5 ZINC 15U240 FLATWASHER(USS STD) 3/8" ZNC P 15G198 HXFLGNUT 3/8-16 ZINC 15U255 LOCKWASHER MEDIUM 3/8 ZINCPL Pellerin Milnor Corporation...
  • Page 53 HXNUT 3/8-16UNC2B ZINC GR2 15K227P HXCAPSCR 5/8-11X8.5 GR5 ZNCFULL TH 15G238 HXNUT 5/8-11UNC2B SAE ZINC GR2 15G239J HXJAMNUT 3/4-16UNF2B SAE ZINC 27A975 CYL MISALIGNMENT COUPLER 3/4-16 04 30689 PNEUMATIC ELEV CYLINDER WASHER 15U320P FLATWASHER(USS STD) 3/4" ZNC P Pellerin Milnor Corporation...

  • Page 54: Stops

    6 Stops Pellerin Milnor Corporation...

  • Page 55: Flight Bar No Return

    FLIGHTBAR NON RETURN W/ .38 AND .50 HARDWARE Stop with Hardware Components ANR37003 FLIGHTBAR STOP CAPTURED NON RETURN ASY 15N240 FLATMACHSCR 1/2-13X1" BLK ALLEN HEAD 15G231 HXFINJAMNUT 1/2-13UNC2B ZINC G 15N220 FLATMACHSCR 3/8-16X7/8" BLK ALLEN HEAD 04 30585 RAIL 3/8" INSERT NUT Pellerin Milnor Corporation...

  • Page 56: Flight Bar Solo Stop Soft Sling Bags

    Flight Bar Solo Stop (as part of the Soft Sling Bag Discharger-shown) Legend A... 2 instances B... 3 instances C... 4 instances D... The flight bar is a compo- nent of the double trolley. This assembly stops and re- leases trolleys. Pellerin Milnor Corporation...
  • Page 57 HXNUT 3/8-16UNC2B ZINC GR2 20C007G THDLOCKSEAL LCT24231 RMUBL50CC 15K147 HXCAPSCR 1/2-13UNC2X1 GR5 ZINC 15G230 HXNUT 1/2-13UNC2B SAE ZINC GR2 15G222A HXFINJAMNUT 7/16-20UNF2B SS 15U280 FL+WASHER(USS STD)1/2 ZNC PL+D 96PVQC18249F QUICK CONNECT FITTING 1/8" NPT X 1/4" TUBING 90 FLOW CONTROL Pellerin Milnor Corporation...

  • Page 58: Flight Bar Double Full And Empty Stops

    Use two shims on the high side and one shim on the low side, as shown. C... 2 instances D... 4 instances E... 5 instances Flight Bar Double Empty Stop Flight Bar Double Full Stop Pellerin Milnor Corporation...
  • Page 59 Figure 30. Stop Components and Air Cylinder Setting Legend Air Cylinder Setting C... 2 instances D... 4 instances G... Set the flow control to be half open. Turn the fitting counter clockwise to fully open; then turn clockwise 12 times to be half closed. Pellerin Milnor Corporation...
  • Page 60 HXNUT 3/8-16UNC2B ZINC GR2 20C007G THDLOCKSEAL LCT24231 RMUBL50CC 15K147 HXCAPSCR 1/2-13UNC2X1 GR5 ZINC 15G230 HXNUT 1/2-13UNC2B SAE ZINC GR2 15G222A HXFINJAMNUT 7/16-20UNF2B SS 15U280 FL+WASHER(USS STD)1/2 ZNC PL+D 96PVQC18249F QUICK CONNECT FITTING 1/8" NPT X 1/4" TUBING 90 FLOW CONTROL Pellerin Milnor Corporation...

  • Page 61: Sensors

    7 Sensors Pellerin Milnor Corporation...

  • Page 62: Trolley Detector Lift Bars

    Sensors BPRSSZ01 / 2021094A BPRSSZ01.1 0000336249 A.2 B.2 3/1/21 10:12 AM Released Trolley Detector Lift Bars 2 Sheet Empty Bag Trolley Detector Lift Bar Trolley Detector Lift Bar Legend A... 2 instances B... 4 instances Pellerin Milnor Corporation...
  • Page 63 FLMTBRG 5/8"ALL BRZ TRIANGLE #FL7191 04 30736 TROLLEY DETECTOR LIFT BAR PROX MOUNT W4 30732B LIGHTWEIGHT TROLLEY DETECTOR LIFT BAR WLMT W4 30753A EMPTY BAG TROLLEY DETECTOR LIFT BAR WLMT SS 15K060 HXCAPSCR 5/16-18UNCAX3/4 GR5 Z 15G193 HEXLOKNUT 5/16-18UNC2A NYL STL Pellerin Milnor Corporation...

  • Page 64: Proximity Switch And Mounting Bracket

    Components 09RPS30ADW PROX SW QK CONN 30M NO-DC UNSHLD EUROFAST PNP OUTPUT 09RPSDC010 CONN.STR FEMALE DC 3A 300V 10M RK4T-10 - EUROFAST 04 30320B RAIL TROLLEY PROXIMITY MNT BRKT SMALL HOLE 12P11CSB SNAPBUSH 1.093"MH X .94"ID HEYCO#2166 Pellerin Milnor Corporation...

  • Page 65: Pneumatic Valves

    8 Pneumatic Valves Pellerin Milnor Corporation...

  • Page 66: Filter Regulator Main Air

    Pneumatic Valves BPRRUA03 / 2019177 BPRRUA03.1 0000224895 A.3 B.2 1/2/20 2:25 PM Released Filter Regulator Main Air 1 Sheet Table 28. Parts List—Filter Regulator Main Air Description/Nomenclature Used In Item Part Number Comments Components 96PVMAAFS FILTER REGULATOR 3/8" Pellerin Milnor Corporation...

  • Page 67: Solenoid With Spring Return 2 Position

    Description/Nomenclature Used In Item Part Number Comments Reference Assemblies AVAMRSSBB01 MILRAIL VALVE ASSY SOLENOID/SPRING RETURN 2 POSITIONS SMC Components 96R305BPS24 1/8"NPT PILOT 5 PORT NC 24VDC DIN SOLENOID/ SPRING RETURN 2 POSITION SMC 96PVQC3828T QUICK CONNECT FITTING 1/8" NPT X 3/8" TUBING TEE 96PVQC18S SILENCER/MUFFLER FOR AIR 1/8"...

  • Page 68: Solenoid Spring Center 3 Position

    Description/Nomenclature Used In Item Part Number Comments Reference Assemblies AVAMRSSAB01 MILRAIL VALVE ASSY SOLENOID/SOLENOID SPRING CENTER 3 POSITION SMC 3/8 NPT Components 04 30580A 3/8"NPT 5 PORT VALVE STRUT MNT BRKT 96R307BPP24 3/8"NPT PILOT 5 PORT NC 24VDC DIN SOLENOID/SOL-...

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