Related Manuals for Toshiba TS608
Summary of Contents for Toshiba TS608
- Page 1 Mobile Communications Division Customer Services TS608 Level 1/2 Disassembly & Reassembly Service Manual Version 1.0 Created by Konrad Szombara April 2006 - 1 -...
- Page 2 Mobile Communications Division Customer Services Index ESD – Electro Static Discharge Tools Required Disassembly Reassembly Exploded View Mechanical Parts List Connectors Parts List Accessories Parts List Troubleshooting Label Specification Software Download Backup Tool Version 1.0 Created by Konrad Szombara April 2006 - 2 -...
- Page 3 Customer Services ESD (Electro Static Discharge)PROTECTION SERVICE REQUIRMENTS 1- Toshiba require that all TPSV’s ensure that the technicians work bench has sufficient ESD protection. 2- Accessories such as batteries, chargers, multimedia cards and sim cards can be replaced in normal conditions (Non ESD protected environment).
- Page 4 Mobile Communications Division Customer Services Tools Required Black Sticker (ESD) ii) Tweezers (ESD) iii) Pic Version 1.0 Created by Konrad Szombara April 2006 - 4 -...
- Page 5 Mobile Communications Division Customer Services Disassembly Purpose: Change defective mechanical parts 1.Remove the Battery Cover 2.Remove the Battery 3.Using Black Sticker or Pic, lift up the Base Case from the Bottom Version 1.0 Created by Konrad Szombara April 2006 - 5 -...
- Page 6 Mobile Communications Division Customer Services 4.Using Black Sticker or Pic, lift up the Base Case from the Left Side 5.Using Black Sticker or Pic, lift up the Base Case from the Right Side 6. Push the Keypad through, separating the handset Version 1.0 Created by Konrad Szombara...
- Page 7 Mobile Communications Division Customer Services 7. The parts can now be pulled apart 8.Use the ESD Tweezers to remove the Vibrator 9. Remove the Bluetooth Antenna Version 1.0 Created by Konrad Szombara April 2006 - 7 -...
- Page 8 Mobile Communications Division Customer Services 10. Remove the Keyset 11. Remove the MP3 Keyset 12. Remove the receiver Version 1.0 Created by Konrad Szombara April 2006 - 8 -...
- Page 9 Mobile Communications Division Customer Services 13. Separate the key PCB from the Antenna Holder 14. Remove the Antenna Holder 15. Carefully remove Antenna Version 1.0 Created by Konrad Szombara April 2006 - 9 -...
- Page 10 Mobile Communications Division Customer Services 16. Detach the Keypad PCB Coaxial cable from the PCB 17. Use the Black Sticker to raise the PCB module from the Base Case 18. As above, but on the other side Version 1.0 Created by Konrad Szombara April 2006 - 10 -...
- Page 11 Mobile Communications Division Customer Services 19. Carefully remove the MP3 FPC 20. The PCB can now be separated from the Base case 21. Remove the Speaker from the Base case Version 1.0 Created by Konrad Szombara April 2006 - 11 -...
- Page 12 Mobile Communications Division Customer Services Reassembly Procedure 1. Place the Speaker on the Base Case 2. Assemble PCB with the Base Case 3. Assemble the MP3 FPC Version 1.0 Created by Konrad Szombara April 2006 - 12 -...
- Page 13 Mobile Communications Division Customer Services 4. Assemble coaxial cable with Base case as shown 5. Continue with the same procedure as shown 6. Mount the Keypad PCB coax cable head on the Key PCB Version 1.0 Created by Konrad Szombara April 2006 - 13 -...
- Page 14 Mobile Communications Division Customer Services 7. Paste the Bluetooth Antenna on the Antenna Holder and ensure that the Antenna springs position is as shown 8. Connect the Antenna holder with the Antenna Spring, and then the Antenna Holder can be assembled with the Base case Version 1.0 Created by Konrad Szombara April 2006...
- Page 15 Mobile Communications Division Customer Services 9. Assemble the Bluetooth Antenna 10.Place the receiver on the top case. 11. Place the MP3 Keyset on the Top Case Version 1.0 Created by Konrad Szombara April 2006 - 15 -...
- Page 16 Mobile Communications Division Customer Services 12. Assemble the Key set on the top case 13. Mount the Vibrator on the Top Case 14. Assemble the Base Case with the Top Case Version 1.0 Created by Konrad Szombara April 2006 - 16 -...
- Page 17 Mobile Communications Division Customer Services 15. Install the Battery 16. Position the Battery Cover Version 1.0 Created by Konrad Szombara April 2006 - 17 -...
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Page 18: Exploded View
Mobile Communications Division Customer Services Exploded View Version 1.0 Created by Konrad Szombara April 2006 - 18 -... - Page 19 Mobile Communications Division Customer Services Exploded View Continued Version 1.0 Created by Konrad Szombara April 2006 - 19 -...
- Page 20 Mobile Communications Division Customer Services Exploded View Continued Version 1.0 Created by Konrad Szombara April 2006 - 20 -...
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Page 21: Mechanical Parts List
Mobile Communications Division Customer Services Mechanical Parts List Desc 1 tier Order P/N VI1 BASE CASE ASSY 1MIZZZZ14V5 SPEAKER 8 OHM 1MIZZZZ14W3 97DB(0.5W,DSH929-001) CARKIT RUBBER 1MIZZZZ14X1 CMOS 1MIZZZZ14Y0 MYLAR CMOS FPC 1MIZZZZ14Z8 LCD MODULE 1LD2ZZZ0I09 GASKET LCD MYLAR1 LCD SUPPORT MYLAR2 LCD SUPPORT MYLAR3 LCD SUPPORT LCD SHIELD VI1... - Page 22 Mobile Communications Division Customer Services BLUETOOTH ANTENNA 1MIZZZZ15D7 KEYSET VI1 1MIZZZZ15E5 RECEIVER (SPK 320OHM) 1MIZZZZ15F3 MOTOR DC 3V 1MIZZZZ15G1 13500RPM(MVMF-A270J) MAIN LENS 1MIZZZZ15H0 MAIN LENS GLUE 1MIZZZZ15I8 BATTERY COVER 1MIZZZZ15J4 VI1 MB ASSY 10MBZZZ0II9 VI1 SP MB ASSY w/o LCD & 10MBZZZ0IJ5 CMOS &...
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Page 23: Accessories Parts List
Mobile Communications Division Customer Services Accessories Parts List Desc 1 Tier (Order) P/N VI1 CHARGER VI1 BAT CHAR EU (two round pin) 1MI1ZZZ12A0 VI3 BAT CHAR TW (two flat pin) VI2 BAT CHAR HK (UK type) VI2 BAT CHAR Singapore (UK type) VI1 BATT LI EU 1BTCZZZ0I35 VI1 CABLE ASSY HEADSET... - Page 24 Mobile Communications Division Customer Services Troubleshooting Guide Main Troubleshooting Diagram Version 1.0 Created by Konrad Szombara April 2006 - 24 -...
- Page 25 Mobile Communications Division Customer Services No Power Up Version 1.0 Created by Konrad Szombara April 2006 - 25 -...
- Page 26 Mobile Communications Division Customer Services S/W Update Failed Version 1.0 Created by Konrad Szombara April 2006 - 26 -...
- Page 27 Mobile Communications Division Customer Services Cannot Read Simcard Version 1.0 Created by Konrad Szombara April 2006 - 27 -...
- Page 28 Mobile Communications Division Customer Services Poor/No Service Version 1.0 Created by Konrad Szombara April 2006 - 28 -...
- Page 29 Mobile Communications Division Customer Services Mini USB faulty Version 1.0 Created by Konrad Szombara April 2006 - 29 -...
- Page 30 Mobile Communications Division Customer Services LCD error Version 1.0 Created by Konrad Szombara April 2006 - 30 -...
- Page 31 Mobile Communications Division Customer Services Buzzer Error Version 1.0 Created by Konrad Szombara April 2006 - 31 -...
- Page 32 Mobile Communications Division Customer Services Vibrator Faulty Version 1.0 Created by Konrad Szombara April 2006 - 32 -...
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Page 33: Keypad Failure
Mobile Communications Division Customer Services Keypad Failure Version 1.0 Created by Konrad Szombara April 2006 - 33 -... - Page 34 Mobile Communications Division Customer Services RTC Status Testing Version 1.0 Created by Konrad Szombara April 2006 - 34 -...
- Page 35 Mobile Communications Division Customer Services Microphone error Version 1.0 Created by Konrad Szombara April 2006 - 35 -...
- Page 36 Mobile Communications Division Customer Services LCD Module error Version 1.0 Created by Konrad Szombara April 2006 - 36 -...
- Page 37 Mobile Communications Division Customer Services Camera error Version 1.0 Created by Konrad Szombara April 2006 - 37 -...
- Page 38 Mobile Communications Division Customer Services ACF – Anisotropic Conductive Film ACF is a reliable, cheap and efficient way of bonding. On the TS608 ACF Technology has been used to bond the following components to the PCB - LCD Module - CMOS / Camera Module...
- Page 39 Mobile Communications Division Customer Services As you can see, there are many particles spread across the PCB and FPC, some are bonded and some are not. Because of the many particles, an open circuit (dry joint) is unlikely as, if one particle goes open there are many more to secure the connection.
- Page 40 Mobile Communications Division Customer Services The bonding particles are the small white dots that you can see on the clear tape. Or you can use ACP or Anisotropic Conductive Paste. There is a very much set process when it come to replacing ACF Parts. There is a cheap way, which is highly unreliable and not authorised and there is the correct way.
- Page 41 Mobile Communications Division Customer Services ACF Hot Bar Machine Handset Specific Jig Paste Version 1.0 Created by Konrad Szombara April 2006 - 41 -...
- Page 42 The following pictures are for equipment that MUST NOT be used for ACF replacement and as such would invalidate any such warranty with Toshiba: This is not acceptable as it is open to human error along with the fact that it is non ESD compliant and susceptible to dust.
- Page 43 Mobile Communications Division Customer Services Removing an ACF components requires some instruction, although a simple Spot Heater is sufficient for this. Consider the process for ACF removal and preparation. Step 1 – Dismount ACF by spot heater at a temperature of 130-140 degrees. Step 2 –...
- Page 44 Mobile Communications Division Customer Services Step 3 – Wait for the underfill to get hard. This will take approximately 30-40 minutes. Use black stick to clean the underfill away. Then clean with grain alcohol. Version 1.0 Created by Konrad Szombara April 2006 - 44 -...
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Page 45: Label Specification
Mobile Communications Division Customer Services Label Specification Version 1.0 Created by Konrad Szombara April 2006 - 45 -... - Page 46 Mobile Communications Division Customer Services Software Download Download Cables Version 1.0 Created by Konrad Szombara April 2006 - 46 -...
- Page 47 Mobile Communications Division Customer Services Download Tool Core Software Download Mapping Language Pack Header (encrypted) Download Setting (Mem. address, FFS...), PMC code MBF file Agent (Encrypted Raw Data) Target (Encrypted Raw Data) Version 1.0 Created by Konrad Szombara April 2006 - 47 -...
- Page 48 Mobile Communications Division Customer Services Equipment setting Handset D/L Cable • Keep handset off before downloading software • Endure that battery capacity is suitable for duration of download procedure Version 1.0 Created by Konrad Szombara April 2006 - 48 -...
- Page 49 Mobile Communications Division Customer Services Main Program Interface When you have connected the cable to the handset, switch it on and the USB connection will detect automatically. Version 1.0 Created by Konrad Szombara April 2006 - 49 -...
- Page 50 Mobile Communications Division Customer Services 1 – Load the specific configuration file and check the configuration 2 – Wait until “Press Power is showing 3 – Long press mobile power key and follow the indication on screen 4 – Click Reset when finished 5 –...
- Page 51 Mobile Communications Division Customer Services Backup Tool Program Functions - Clear: Erase all user data - Backup: Copy the user data to PC. The data is saved as an encrypted file with a .mot extension, under the tool installed directory - Restore: restore user data to handset Version 1.0 Created by Konrad Szombara...
- Page 52 Mobile Communications Division Customer Services Backup Tool Procedure 1 – Insert download cable and keep mobile power off 2 – Execute the Backup Tool Program from the Start menu 3 – Select your required function (clear/backup/restore) 4 – Press power key of the handset to start the process Version 1.0 Created by Konrad Szombara...