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Owner's Manual
2017 Zion
© Erwin Hymer Group North America, Inc., R00

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Summary of Contents for Roadtrek Zion 2017

  • Page 1 Owner’s Manual 2017 Zion © Erwin Hymer Group North America, Inc., R00...
  • Page 2: Table Of Contents

    Contents Introduction to Your Zion ............................................7 Disclaimer ................................................7 Copyright ................................................. 7 References ................................................8 Do’s and Don’ts ............................................... 8 Symbol Legend ..............................................8 Regulatory Warnings ............................................8 Information, Cautions and Warnings ........................................9 Before You Head Out ............................................11 Coming Home ................................................
  • Page 3 Antenna and Cable Connections ........................................24 Refrigerator ................................................ 24 Oven ................................................... 25 Propane Cooktop .............................................. 25 Hot Water ................................................. 26 Outside Your Roadtrek ............................................27 Awning ................................................27 Exterior Shower ..............................................28 Side Door Step ..............................................28 Optional Rear Door Screen ..........................................29 Optional Side Door Screen ..........................................
  • Page 4 Waste Water ..............................................32 Gray Tank ................................................32 Black Tank ................................................32 Indicators ................................................32 Heating and Cooling .............................................. 33 Thermostat ................................................ 33 Propane Furnace ..............................................33 Electrical System ..............................................34 Coach Batteries..............................................34 Battery Disconnect Switch ..........................................34 Charging Your Batteries ............................................ 34 Inverter Charger ..............................................
  • Page 5 Other Switches ..............................................38 Patio Light ................................................38 Awning Switch ..............................................39 Step Switch ................................................. 40 Water Pump Switch ............................................40 Water Heater Switch ............................................40 Tank Charge Indicators ............................................40 Optional Generator Switch and Hour Meter ....................................40 Distribution Panel ..............................................41 AC Breaker ................................................
  • Page 6 Other Maintenance Checks ..........................................45 Spare Tire Storage ..............................................46 Obtaining Service ..............................................47 Specifications ................................................48 Warranty ................................................49 Industry Leading – Six Year Transferable RV Warranty ................................... 49 Chassis Manufacturer Warranty ........................................49 Appliance Warranty ............................................49 AGM Battery ..............................................49 Registration ................................................
  • Page 7: Introduction To Your Zion

    Introduction to Your Zion Congratulations on the purchase of your Roadtrek and welcome to the Erwin Hymer Group NA family. The information included in this manual is meant to help and guide you through the use of your vehicle so that you know how to properly use the many functions your Roadtrek has to offer.
  • Page 8: References

    All images used in this manual remain the property of Erwin Hymer Group NA. They are for illustrative purposes only and may or may not be representative of the upfits in your Roadtrek. Contact Erwin Hymer Group NA for alternate licensing arrangements if you want to use or distribute this manual commercially.
  • Page 9: Information, Cautions And Warnings

    Turn the TV off and stow it while the vehicle is in motion. The flat screen TV should not be stored inside the Roadtrek in cold temperatures. Remove it to reduce the chance of damage from the cold. Check the Owner's Manual for the TV for storage and operating temperatures.
  • Page 10 Battery Disconnect the inverter/charger prior to disconnecting the auxiliary battery. Generator The Roadtrek is supplied with an AC generator located underneath the engine. Never submerge the generator. Use a spotter when launching a boat or crossing streams. Waste Water Close the gray water gate valve before using the waste water system.
  • Page 11: Before You Head Out

    Load the refrigerator with cold food (from your home refrigerator). Coming Home When you come home, there are a few maintenance tasks you should do to get your Roadtrek ready to go for next time. Refer to other sections in this manual for the procedures listed here.
  • Page 12: Interior Living Space

     To flush the tank, fill it using the fill port in the driver's side rear panel and open the fresh water tank drain under the tank at the rear of the Roadtrek.  Plug in overnight to fully charge batteries.
  • Page 13 If you load a large amount of weight into a cabinet, experience large swings in temperature or humidity, ride on bumpy roads at high speeds frequently, or sometimes as part of normal wear and tear, the cabinet hinges may go out of adjustment. You will know the cabinet is out of adjustment when it will not open with the button out, or not latch with the button in.
  • Page 14: Galley Cabinets

    Galley Cabinets Immediately beneath the galley countertop there are drawers to the left and right of the food preparation surface to hold silverware and small cooking utensils. The center panel in front of the sink is fixed, and is not a drawer. Galley cabinets, with propane cooktop Lights The oval ceiling lights are individually controlled and are turned on by tapping the lens are of a given...
  • Page 15: Tables

    Tables The table can be set up to use either the front or rear lounge areas for dining, computer, gaming, or other recreational use. The table leg is stored in the closet to the left of the galley, next to the water heater. The leg keys into a T-nut fitting in the floor plate. To install the table leg in the floor plate, unscrew the T-nut all the way on the end of the table leg and insert the T-nut into the key in the floor plate.
  • Page 16: Rear Table Setup

    Captain’s Seats The two captain's seats in the front of your Roadtrek are adjustable fore-and-aft by pulling up on the bar under the front of the seat, and will swivel when the inside corner is pulled up. Always return the seats to the forward-facing position when driving. They will lock into this position, and stay locked until the swivel tab is raised again.
  • Page 17: Window Treatments

    Window Treatments The nightshade curtain blocks airflow. If you leave the window open, then close the nightshade, close all other windows, and then close the side door, it is possible for the curtain to get blown out of the track. Always close the window prior to closing the nightshade.
  • Page 18: Ventilation

    Ventilation Your Roadtrek is equipped with a ceiling mounted ventilation fan. The fan has a cover that must be raised by turning the large knurled knob. Raise the cover, then use the remote to the desired speed and temperature. The fan also has a thermostat, which will allow you to set the temperature at which the fan comes on.
  • Page 19: Sleeping Facilities

    Sleeping Facilities Your Roadtrek has beds that can be configured as a king bed or twin bed. Experiment with different configurations to find what works best for you. Side Facing Power Sofa The switch to lower the sofa into the bed position is located on the passenger side in the rear next to the thermostat.
  • Page 20: Forward Facing Power Sofa

    Sofa lowered in place Passenger side bed slide Passenger side bed in place pull holes under cushion Forward Facing Power Sofa Forward facing sofa The sofa in twin configuration © Erwin Hymer Group North America, Inc., R00...
  • Page 21 To make the sofa into a twin bed, use the sofa switch to lower the sofa. Rembert to push the seatbelts through the sofa. To make the king bed, lower the sofa, then retrieve the Move the ottoman cushions toward the center, and use center board from under the driver’s ottoman cushion the small backrest cushions to fill in the gaps and to hold the ottoman cushions in place...
  • Page 22: Bathroom Facilities

    Always engage this pin before moving the vehicle, even for a short distance. Bathroom door pin Using the Toilet The enclosed bathroom in the Roadtrek contains a marine toilet. To flush the toilet, press the foot pedal located at the bottom of the front of the toilet bowl. Toilet flush pedal...
  • Page 23: Shower

    Outside Shower The outside shower is located on the driver’s side, towards the rear wheel. See Outside your Roadtrek for more details on location. © Erwin Hymer Group North America, Inc., R00...
  • Page 24: Appliances

    Appliances TV and Home Theatre System The TV and DVD player are located in the rear lounge area on the passenger side. Both the television and the DVD player use 120 volt current, so the inverter, generator, or shore power must be on and available for them to work.
  • Page 25: Oven

    Oven The oven is a standard microwave oven. It operates much the same as the microwave at your house. It is probably lower powered, so cooking may take a bit longer. The microwave will operate from the batteries through the inverter for reheating purposes or other brief use. However, for extended microwave use, you must be connected to shore power or have the optional generator running.
  • Page 26: Hot Water

    Hot Water Your Roadtrek is equipped with a propane fired tankless water heater. The heater has no tank and operates on demand. At low flows water may be hot, while at high flows water may be cooler. This is normal. When you turn on the water heater you will not hear it fire up. It only ignites when it senses a water demand.
  • Page 27: Outside Your Roadtrek

    Awning Your Roadtrek has a roll up awning. The awning is extended with a power switch located on the control panel. The awning has two support struts that must be used to support the awning. These are secured to the two attachment points on the side of the Roadtrek. Refer to the awning manual for the proper way of securing the awning supports to the attachments.
  • Page 28: Exterior Shower

    Side Door Step Your Roadtrek is equipped with a step that automatically extends when the side door is opened for easy entry and exit out of your vehicle. With the step switch on, the step will extend once when the door is open and remain extended even if the door is closed. With the switch off, the step will extend and retract every time the door is opened and closed.
  • Page 29: Optional Rear Door Screen

    Roadtrek’s have an optional rear screen which allows you to open the rear doors and get fresh air and a better view, without bugs coming in or (attended) pets going out. If you ordered this option, look for this screen in the white box that comes with your new Roadtrek. The screen attaches to the rear door frame and cargo area floor with a zipper and hook-and-loop fasteners.
  • Page 30: Optional Side Door Screen

    Start the zipper on the left side You can access the underbed storage Installed screen are without removing the screen Optional Side Door Screen In addition to the rear door screen, there is also an optional side door screen which will allow you to keep the side door open for ventilation without admitting insects.
  • Page 31: Utilities

    Utilities Just like your house, your Roadtrek has fresh water, electricity, waste water disposal, heating, and cooling systems. In the Roadtrek, these systems are self- contained and travel with you. Your vehicle should be reasonably level to allow normal operation of the system.
  • Page 32: Water Pump

    Water Pump To use the water in the tank, you need to turn on the water pump. See photo above for switch location. Waste Water Gray Tank Galley sink, bathroom sink and shower drain water drains into the gray water tank. The shower and sink have traps to prevent tank odors from entering the living space.
  • Page 33: Heating And Cooling

     If your Roadtrek is parked on an incline, it is possible for condensate to leak into the living space. If this happens park in a more level location. Propane Furnace The furnace is controlled by the combination thermostat located above the rear bed. The furnace requires propane and 12 volt power. The furnace can be used without shore power or generator use.
  • Page 34: Electrical System

    Electrical System Coach Batteries The coach batteries in your Roadtrek are sealed AGM batteries. Do not attempt to open them. There is not maintenance possible on these batteries. Battery Disconnect Switch The battery disconnect switch provides power to all 12 volt appliances, such as the water pump, the refrigerator, and so forth.
  • Page 35: Optional Solar Panels

    The standard configuration includes a 2000 watt inverter. This inverter provides 120 volt AC (household current) for a few of the outlets in your Roadtrek; primarily the ones running the TV and the DVD player. It will run the microwave and the air conditioner.
  • Page 36: Outlets

    Outlets The outlets are operated from the inverter, generator, or shore power. Further, the outlets are protected by GFCI. Several outlets have ground fault circuitry (GFCI) - the button in the middle of the outlet pops out when they sense an anomaly or sometimes when the circuit undergoes transitional conditions.
  • Page 37: Monitor Panel

    Remember to turn off two switches - the inverter switch and the battery disconnect switch when your Roadtrek is not being used to avoid discharging the batteries. The battery disconnect switch has a blue indicator light to the...
  • Page 38: Inverter

    Shore Power Shore power is the name for power supplied by a utility company that you plug into to provide power to your Roadtrek. See HOWTO: Shore Power for a concise guide to plugging in and unplugging from shore power.
  • Page 39: Awning Switch

    Awning Switch The awning switch is located to the right of the main panel. Press the top to extend the awning and the bottom to retract the awning. Always check out the area and make sure that the awning will not extend into trees, bushes, or other obstructions. Water pump switch Step switch ©...
  • Page 40: Step Switch

    Step Switch The step switch locks the step in its extended position. The step will always retract when the transmission is shifted into Drive. Water Pump Switch The centered switch to the right of the leftmost four switches is the water pump switch. It should be on only when you have water in the fresh water tanks and wish to use the sinks, showers, or toilet.
  • Page 41: Distribution Panel

    AC Breaker Flip the cover to the right and note the sticker under the cover with the identifying information on each breaker. When storing the Roadtrek for the winter, turn off the battery disconnect switch, the inverter, and all circuit breakers in this panel.
  • Page 42: Alarms And Warnings

    Fire Extinguisher Your Roadtrek comes equipped with a dry chemical fire extinguisher suitable for all fires. Before every trip, check to see that the needle on the dial is in the green range. If not, replace the fire extinguisher. DO NOT test your fire extinguisher by discharging it - total discharge time is 8 to 12 seconds, so it will become rapidly depleted if you test it this way.
  • Page 43: Maintenance

    Maintenance Tires See the automotive chassis manufacturer's owner's manual and documents for tire warranty information. Inflation pressure information is on the sticker inside the galley cabinet door. The current RAM ProMaster® manual recommends checking tire pressures regularly, at least every other week and before a long trip. Tire rotation intervals depend on wear and other factors but tires should be rotated at least every maintenance interval, defined as every 40,000 km/24,000 miles.
  • Page 44: When You Stop For Fuel Or Weekly

    When You Stop for Fuel or Weekly  Check engine oil level.  Look for low or underinflated tires. Every Other Week  Check tire pressure on all tires and your spare. At Least Monthly  Check coolant level in the coolant recovery reservoir. ...
  • Page 45: At Least Once A Year

    Roadtrek. To prevent water from entering your vehicle, avoid spraying water directly into exterior vents or grills. Do not use a power washer to clean your Roadtrek because damage to the paint, removal of decals and water leaks will result. Hand washing or commercial car washes accommodating large vehicles are the best way to keep your Roadtrek clean and shiny.
  • Page 46: Spare Tire Storage

    The ProMaster® uses a spring-loaded positive locking mechanism to hold the spare tire in place. This can be quite difficult to engage on the side of the road. Roadtrek recommends that you have roadside service or that you place the flat inside the vehicle and stop at a nearby tire shop as soon as practical.
  • Page 47: Obtaining Service

    When your Roadtrek needs service, determine if the issue is with the Roadtrek upfits or the RAM ProMaster® chassis. For Roadtrek upfits, contact your dealer. Start with the service writer, then the service manager and finally, if you are unable to resolve your issues with the service department, contact the dealership managing partner or owner.
  • Page 48: Specifications

    B pillar (right side of the door frame, near the latch). This specification refers to the baseline Roadtrek upfits. Options and upgrades may change these specifications.
  • Page 49: Warranty

    Purchaser and Dealer must comply. Please refer to your warranty information for a list of appliances that apply. AGM Battery The AGM batteries have a normal one year manufacturer’s warranty. Registration Please send the following form in or email the information to sales@gohymer.com when you purchase your Roadtrek. © Erwin Hymer Group North America, Inc., R00...
  • Page 50 © Erwin Hymer Group North America, Inc., R00...
  • Page 51: Regulatory Notices

    Regulatory Notices If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration, (NHTSA) in addition to notifying Erwin Hymer Group NA. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

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