Volkswagen VAS 5581/8 Operating Manual
Volkswagen VAS 5581/8 Operating Manual

Volkswagen VAS 5581/8 Operating Manual

Diagnostic cable

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Operating manual
D i a g n o s t i c c a b l e V A S 5 5 8 1 / 8
33.VW.2210.1903_BA_V00_EN
VAS 5581/8
1

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Summary of Contents for Volkswagen VAS 5581/8

  • Page 1 Operating manual D i a g n o s t i c c a b l e V A S 5 5 8 1 / 8 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 2: Legal Notice

    Symbols for warnings, prohibitions, mandatory actions and standards are taken from publicly accessible sources, such as the Internet. CAD product images and product photos are provided by the manufacturer. Images showing the product in use are provided with a reference to the source. 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 3: Table Of Contents

    Detaching the plug connection on the diagnostic cable (14-pin) 16 Detaching the plug connection for the diagnostic cable (28-pin) 16 Detaching the plug connection for the diagnostic cable (2-pin) Cleaning Storage Disposal Maintenance HELP Warranty Customer service 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 4: Introduction

    With extensive experience in software and hardware development, CAR-connect is your dependable partner at every production stage, from prototyping to series production. CAR-connect GmbH – Experience, Expertise and Innovation – MADE IN GERMANY 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 5: Safety

    This operating manual is only valid for the following product: Item number 22101903 Designation Diagnostic cable VAS 5581/8 Warning levels This chapter provides information about the warning levels used in this operating manual. DANGER Failure to observe the safety instructions WILL result in death or serious injury!
  • Page 6: Important Safety Instructions

    Defective and damaged products cannot guarantee protection against electrical voltage! • Do not let the product come into contact with chemicals! • Replace a defective or damaged product immediately! • Never attempt to repair or tamper with the product! 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 7: Intended Use

    Audi e-tron quattro (2019 model) In this operating manual, vehicle manufacturers are exclusively defined as vehicle manufacturers in the Volkswagen Group. Any use beyond what is listed here is prohibited. Requirements for the target group...
  • Page 8: Product Description

    Product description Scope of delivery Immediately check the condition of the product and the completeness of the delivery. If anything is missing or defective, please contact the manufacturer immediately. (1) Diagnostic cable (2) USB stick with operating manual 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 9: Design

    Product design: (1) Plug for battery management controller (BMC) (2) Plug for diagnostic box (3) Plug for battery module (cell box) (4) Plug for battery junction box (BJB) (5) Ground clip (6) Plug for coolant temperature sensor 1 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 10: Symbols And Connections

    The CE marking certifies that the product complies with all applicable European regulations and has been subjected to the prescribed conformity assessment procedure. The seal of approval identifies the product as having been approved for use in workshops and production facilities belonging to the vehicle manufacturer. 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 11: Wiring Diagram

    EN | Product description Wiring diagram 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 12: Technical Data

    Max. 2000 m No limitation. Humidity Max. 80 % up to 31° C, Max. 85 % decreasing linearly to 50 % at 40° C Condensation not permitted. Maximum permissible relative humidity: 60 % in environments with corrosive gas/air. 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 13: Operation

    • Use the product only for the applications intended by the vehicle manufacturer! CAUTION Risk of damage! Plug connections lock into place when attached. • Unlock the plug connections before you detach them! (See chapter “Detaching the plug connections”) 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 14: Startup

    Connect the plug for the battery module (cell box) to the correct disconnected socket. Lock the connection. Connect the plug for the battery junction box (BJB) to the correct disconnected socket. Lock the connection. Connect the plug for coolant temperature sensor 1 to the correct disconnected socket. 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 15: Detaching The Plug Connections

    You can now perform measurements in accordance with the guided fault finding.  Detaching the plug connections WARNING Risk of explosion! Product components may produce sparks and electric arcs. • Do not use the product in potentially explosive atmospheres! 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 16: Detaching The Plug Connection On The Diagnostic Cable (14-Pin)

    The plug connection has a locking mechanism. To release the plug connection: Pull the locking mechanism out of the plug. The plug connection is unlocked.  Pull the plug connection apart. The plug connection is now detached.  33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 17: Detaching The Plug Connection For The Diagnostic Cable (2-Pin)

    Detaching the plug connection for the diagnostic cable (2-pin) The plug connection has an automatic locking mechanism. To release the plug connection: Push in and hold the locking mechanism. Pull the plug connection apart. The plug connection is now detached.  33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 18: Cleaning

    Observe the safety instructions! National and local requirements for regular testing must be observed! Test the product for proper function at intervals of no more than 24 months. Contact the manufacturer to have a professional function test performed. 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 19: Help

    Always include the serial number with any product queries. This number is found on the product. CAR-connect GmbH Am Egelingsberg 8 38542 Leiferde, Germany Phone: +49 (0) 5373 – 92197-0 Fax: +49 (0) 5373 – 92197-88 service@car-connect.cc www.car-connect.cc 33.VW.2210.1903_BA_V00_EN VAS 5581/8...
  • Page 20 Volkswagen Aktiengesellschaft K-GVO-LW Group After Sales – Group Service Literature and Systems Repair Shop Equipment PO box 011/4915 38442 Wolfsburg, Germany For internal use only Subject to technical changes Edition 03 / 2021 33.VW.2210.1903_BA_V00_EN VAS 5581/8...

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