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Summary of Contents for Pilz PSEN cs4.2n
- Page 1 PSEN cs4.2n PSEN sensor technology Operating Manual-22181-EN-06...
- Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
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Page 3: Table Of Contents
Teaching in the actuator ....................... Installation ..........................General ............................. Safety switch..........................Actuator cs2.1 or cs4.1 ......................Actuator cs3.1 low profile......................Align safety switch and actuator ....................Adjustment ..........................Operation ..........................Dimensions in mm ......................... Safety switch..........................Actuator ............................ Operating Manual PSEN cs4.2n 22181-EN-06... - Page 4 Technical details actuator ..................... Classification according to ZVEI, CB24I ................Safety characteristic data ..................... Supplementary data ......................Radio approval.......................... Order reference ........................Safety switch..........................Actuator ............................ Complete systems ........................Accessories ..........................EC declaration of conformity ....................Operating Manual PSEN cs4.2n 22181-EN-06...
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Page 5: Introduction
PSEN cs4.2n Introduction Validity of documentation This documentation is valid for the product PSEN cs4.2n. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. -
Page 6: Safety
Approved actuators: PSEN cs4.1 PSEN cs2.1 PSEN cs4.1 low profile glue PSEN cs4.1 low profile screw Operating Manual PSEN cs4.2n 22181-EN-06... -
Page 7: Safety Regulations
Disposal In safety-related applications, please comply with the mission time T in the safety-related characteristic data. When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act). Operating Manual PSEN cs4.2n 22181-EN-06... -
Page 8: For Your Safety
Do not remove the connector's protective cap until you are just about to connect the unit. This will prevent potential contamination. Unit features Transponder technology for presence detection Pilz coding type: uniquely coded Dual-channel operation 2 safety outputs LED display for: –... -
Page 9: Function Description
In a safe condition the safety outputs are in the OFF state. State of the outputs: Actuator in the response Safety output 12 Safety output 22 range High High Block diagram A1 A2 Receiver Actuator Power 12 22 Operating Manual PSEN cs4.2n 22181-EN-06... -
Page 10: Operating Distances
The offset-independent values for the switching distances are included in the Technical details [ 26]. Lateral and vertical offset -7,5 -10 -7,5 -5 -2,5 0 2,5 -2,5 Fig.: Safety switches PSEN cs4.2n with actuator PSEN cs4.1 Operating Manual PSEN cs4.2n | 10 22181-EN-06... - Page 11 -8 -6 -4 -2 0 10 12 14 Fig.: Safety switches PSEN cs4.2n with actuator PSEN cs2.1 Fig.: Safety switches PSEN cs4.2n with actuator PSEN cs4.1 low profile glue or PSEN cs4.1 low profile screw Legend [1] Hysteresis [2] Typical operating distance S...
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Page 12: Wiring
Wire colour designation +24 UB Brown Output, channel1 White 0 V UB Blue Output, channel2 Black Do not connect Grey The wire colour also applies for the cable available from Pilz as an accessory. Operating Manual PSEN cs4.2n | 12 22181-EN-06... -
Page 13: Connection To Evaluation Devices
Connection diagram, single connection Actuator Safety switch Evaluation device Suitable Pilz evaluation devices are, for example: PNOZelog for safety gate monitoring PNOZpower for safety gate monitoring PNOZsigma for safety gate monitoring PNOZ X for safety gate monitoring PNOZmulti for safety gate monitoring Configure the switch in the PNOZmulti Configurator with switch type 3. - Page 14 The connections to two evaluation devices are shown on the following pages, by way of ex- ample: PNOZ s3 and PNOZmulti PNOZ s3 PSENcode PNOZ s3 PNOZmulti PNOZmulti PSENcode n.c. Operating Manual PSEN cs4.2n | 14 22181-EN-06...
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Page 15: Teaching In The Actuator
1. Provide the mounting surface with two drill holes for fastening the safety switch (see mensions in mm [ 23]). 2. Use two screws to fix the safety switch in place. Do not fully tighten the 2nd screw on the safety switch. Operating Manual PSEN cs4.2n | 15 22181-EN-06... -
Page 16: Actuator Cs2.1 Or Cs4.1
4. The actuator should be protected from unauthorised removal and from contamination. Close the mounting holes using the seals provided. The use of seals should be re- garded as equivalent to using permanent fastenings in accordance with EN ISO 14119. Parallel assembly Orthogonal assembly Operating Manual PSEN cs4.2n | 16 22181-EN-06... -
Page 17: Actuator Cs3.1 Low Profile
After a cure time of 24 hours, 90 % of the final adhesive force are achieved. The harden- ing must take place at min. 20 °C. With lower temperatures the cure time is clearly exten- ded. No continuous force must affect the actuator. Operating Manual PSEN cs4.2n | 17 22181-EN-06... - Page 18 6. Press on the actuator for at least 3 seconds with approx. 50 N. After this time, an adhesive force of approx. 50 % is achieved. The full adhesive force is achieved after 72 hours at an ambient temperature of at least 20 °C. Operating Manual PSEN cs4.2n | 18 22181-EN-06...
- Page 19 6. Insert the screw into the actuator’s hole and position the screw at the hole on the mounting surface. To screw on the actuator, use the supplied plastic M3 countersunk screw. When using a screw mad from metal the operating distance change, please note the Warning [ 15]. Operating Manual PSEN cs4.2n | 19 22181-EN-06...
- Page 20 72 hours at an ambient temperature of at least 20 °C. 8. Check the adhesive force of the glue after 10 minutes. The actuator must no move when pressed sideways. 9. Tighten the M3 plastic screw to 0,8 Nm. Operating Manual PSEN cs4.2n | 20 22181-EN-06...
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Page 21: Align Safety Switch And Actuator
Operating distances may deviate if other arrangements are used. Note the maximum permitted lateral and vertical offset (see Operating distances [ Lateral and vertical offset [ 10]). Operating Manual PSEN cs4.2n | 21 22181-EN-06... -
Page 22: Operation
"Input" LED lights up yellow: the signal switches from high to low at one input, while a high signal remains on the other input (partial operation). Remedy: Open both channels of the input circuit. "Power/Fault" LED lights up red: Error message Remedy: Rectify fault and interrupt power supply. Operating Manual PSEN cs4.2n | 22 22181-EN-06... -
Page 23: Dimensions In Mm
PSEN cs4.2n Dimensions in mm Safety switch 26,4 Operating Manual PSEN cs4.2n | 23 22181-EN-06... -
Page 24: Actuator
PSEN cs4.2n Actuator Fig.: Actuator PSEN cs2.1 14,4 14,4 Fig.: Actuator PSEN cs4.1 Operating Manual PSEN cs4.2n | 24 22181-EN-06... - Page 25 PSEN cs4.2n Actuator PSEN cs4.1 low profile glue Actuator PSEN cs4.1 low profile screw 90° Operating Manual PSEN cs4.2n | 25 22181-EN-06...
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Page 26: Technical Details Safety Switch
DC-12 Times Test pulse duration, safety outputs 450 µs Switch-on delay after UB is applied Actuator typ. 60 ms Actuator max. 150 ms Delay-on de-energisation Actuator typ. 40 ms Actuator max. 260 ms Operating Manual PSEN cs4.2n | 26 22181-EN-06... - Page 27 Typical operating distance So 11 mm Assured release distance Sar 20 mm Typical release distance Sr 14 mm Repetition accuracy switching distances 10 % Change of operating distance with temperature changes +-0,01mm/°C Typ. Hysteresis 2 mm Operating Manual PSEN cs4.2n | 27 22181-EN-06...
- Page 28 Yes, follow installation guidelines Connection type M12, 5-pin male connector Cable Li9Y11Y 8 x 0,14 mm2 Material Max. torque setting for fixing screws 0,8 Nm Dimensions Height 37 mm Width 26 mm Depth 18 mm Operating Manual PSEN cs4.2n | 28 22181-EN-06...
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Page 29: Technical Details Actuator
In accordance with the standard EN 60947-5-2 EN 60947-5-2 Acceleration Duration 11 ms 18 ms Protection type Housing IP6K9K IP6K9K Mechanical data 540180 541180 Material – Material – Max. torque setting for fixing screws 1 Nm 0,8 Nm Operating Manual PSEN cs4.2n | 29 22181-EN-06... - Page 30 10 - 55 Hz Amplitude 1 mm 1 mm Shock stress In accordance with the standard EN 60947-5-2 EN 60947-5-2 Acceleration Duration 11 ms 11 ms Protection type Housing IP67 IP67 Mechanical data 541187 541188 Material Operating Manual PSEN cs4.2n | 30 22181-EN-06...
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Page 31: Classification According To Zvei, Cb24I
"Classification of Binary 24 V Interfaces - Functional Safety aspects covered by dynamic testing". Single-pole output Interfaces Source Interface Sensor Class Drain Class C1, C2 Source parameters Max. test pulse duration 450 µs Max. rated current 0,1 A Max. capacitive load 0,4 µF Operating Manual PSEN cs4.2n | 31 22181-EN-06... -
Page 32: Safety Characteristic Data
A safety function's SIL/PL values are not identical to the SIL/PL values of the units that are used and may be different. We recommend that you use the PAScal software tool to calculate the safety function's SIL/PL values. Operating Manual PSEN cs4.2n | 32 22181-EN-06... -
Page 33: Supplementary Data
2) this product must accept any interference received, including interference that may cause undesired operation. Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorization to operate this equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. -
Page 34: Accessories
PSEN cable M12-5af Angled, M12, 5-pin, socket Open cable 630 347 630 348 10 m 630 349 30 m 630 350 PDP67 F 8DI ION Decentralised input module IP67 for PNOZmulti 773 600 Operating Manual PSEN cs4.2n | 34 22181-EN-06... -
Page 35: Ec Declaration Of Conformity
European Parliament and of the Council. 2006/42/EC on machines 2014/53/EC on radio equipment The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/ downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost- fildern, Germany Operating Manual PSEN cs4.2n... - Page 36 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...