1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function Power Supply Scan Drive DC-DC Converter, Tuner Sustain Drive Speaker out, AV Terminal, AV Switch Sustain out (Upper) Digital Signal Processor, SYSTEM MPU, HDMI Switch Sustain out (Lower) Seine 3LV Scan out (Upper) Format Converter, Plasma AI, Sub-Field Processor...
4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 724 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 65 inch class (64.7 inches measured diagonally) (W × H × Diagonal) 56.4 inch ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
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Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
5.2. Service tool mode 5.2.1. How to access 1. Select [SRV-TOOL] in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship- ment setting].
5.3. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Service Fixture & Tools 7.1. SC jig Purpose: To find the failure board (SC or SU/SD) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.
8 Disassembly and Assembly Instructions 8.1. Remove the Rear cover 8.3. Remove the P-Board 1. See Service Hint (Section 3) Caution: To remove P.C.B. wait 1 minute after power was off for dis- 8.2. Remove the Fan charge from electrolysis capacitors. 1.
8.4. Remove Side terminal 8.5. Remove the Tuner unit cover and Rear terminal cover 1. Unlock the cable clampers to free the cable. 2. Disconnect the connectors (A1, A6 A11, A12, A25 and 1. Remove the claw (×1 A30). 2. Remove the Side terminal cover. 3.
8.7. Remove the Speakers 4. Remove the claw (×3 5. Disconnect the connector (GK1). 1. Unlock the cable clampers to free the cable. 6. Remove the GK-Board from Control button. 2. Disconnect the Speaker terminal. 3. Remove the screws (×2 ) and remove the Speakers (L, R).
8.11. Remove the SD-Board 8.12. Remove the SC-Board 1. Remove the Control button unit. (See section 8.8.) 1. Remove the SU-Board and SD-Board. (See section 8.10. 2. Remove the flexible cables (SD1, SD2, SD3, SD4 and and 8.11.) SD5) connected to the SD-Board. 2.
8.14. Remove the SS3-Board 8.16. Remove the Support metal (C) 1. Remove the Tuner unit. (See section 8.5.) , ×2 1. Remove the screws (×4 2. Disconnect the bridge connector (SS03-SS22) and dis- 2. Remove the Support metal (C). connect the flexible cables (SS57 and SS59). 3.
8.18. Remove the Vertical bar-down 8.19. Remove the C1-Board assy 1. Remove the Control button unit. (See section 8.8.) 2. Remove the Support metal (C). (See section 8.16.) 1. Remove the Plasma panel section from the servicing 3. Remove the Support metal (R). (See section 8.17.) stand and lay on a flat surface such as a table (covered 4.
8.21. Remove the C3-Board 1. Remove the Tuner unit. (See section 8.5.) 2. Remove the Support metal (C). (See section 8.16.) 3. Remove the Support metal (L). (See section 8.17.) 4. Remove the Vertical bar-down assy. (See section 8.18.) 5. Remove the flexible cables holder fastening screws (×10 6.
8.25. Remove the S-Board 1. Remove the Glass holder bottom. (See section 8.23.) 2. Remove the screws (×2 ) and remove the S-Board unit. 8.24. Remove the Rear cover fix holders 3. Disconnect the connector (S2). 4. Remove the Power button. 1.
8.26. Remove the K-Board 1. Remove the Glass holder bottom. (See section 8.23.) 2. Remove the screws (×2 3. Remove the claw (×1 4. Disconnect the connector (K1) and remove the K-Board from LED Panel. 8.27. Replace the plasma panel Caution: A new plasma panel itself without Hanger metals is fragile.
9 Measurements and Adjustments 9.1. Adjustment Procedure 9.1.1. Driver Set-up 9.1.1.1. Item / Preparation 1. Input a white signal to plasma video input. 2. Set the picture controls as follows. Picture menu: Vivid Normal: Set Aspect: Full Caution 1. First perform Vsus adjustment. 2.
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9.1.2. Initialization Pulse Adjust 1. Input the White signal to plasma video input. 2. Set the picture controls as follows. Picture menu : Vivid Normal : Set Aspect : Full 3. Connect Oscilloscope to TPSC1 (SC). Check the voltage (T2) at 100μs period on the down slop. Test point Volume Level...
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9.1.4. Adjustment Volume Location 9.1.5. Test Point Location...
9.2. Adjustment 9.2.1. White balance adjustment Name of measuring instrument Connection Remarks • W/B pattern Component input • Color analyzer or HDMI input (Minolta CA-100 or equivalent) or ATSC 1080i signal Note: The CA-100 which was calibrated to less than Panel surface + - 0.001 with CS-1000.
10 Block Diagram 10.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR SD CARD SD CARD DATA SD CARD DATA SLOT DDR2 TMDS DATA HDMI1 TMDS DATA HDMI DATA HDMI2 HDMI SW HDMI DATA TMDS DATA HDMI3 (SIDE) IFD_OUT VSB_IN Seine3LV SBO2 SBI2 TUNER +9V(S)
10.2. Block (1/4) Diagram JK4500 JK4501 JK4502 DIGITAL SIGNAL PROCESSOR HDMI IN 1 HDMI IN 2 HDMI IN 3 (SIDE) V2_V JK3701 V2_L VIDEO2 V2_R (SIDE) IC4500 STB5V EEPROM TV SUB ON TUNER SOS IC4501 IC3001 (LED:10TIMES) (LED:10TIMES) Q5522 EEPROM VOLTAGE VIDEO SW AUDIO SW...
10.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 PD3-H IIC2 VIDEO DATA *PLASMA AI VIDEO DATA LVDS DATA *CPG with SS *H/V Sync Control VIDEO DATA *Sub Filed Processor +3.3V(P) IC9303 *Plasma AI P3.3V ADDR/DATA +3.3V(P) FLASH Config(CCLK,DDTATA,PROGB), FLASH I/F MEMORY FPCLK,FPDATA[1:0],FVSEL CONTROL DATA...
11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1)
12.2. P(MULTI)-Board Schematic Diagram COLD COLD C3-BOARD (C35) P(SUS)-BOARD (P51) CONTROL AC IN COLD MULTI POWER CONTROL A-BOARD (A6) P(SUS)-BOARD +15V ERROR DET (P54) A-BOARD CONTROL (A6) COLD A-BOARD (A25) +5V(P) STB CONTROL ERROR DET P(MULTI)-BOARD ETX2MM774MA AC DET COLD POWER MICOM P(SUS)-BOARD (P56)
13.3. GK, K and S-Board GK-BOARD (FOIL SIDE) K-BOARD (FOIL SIDE) S-BOARD (FOIL SIDE) TNPA4874S TNPA4871S TNPA4873S T N P A 4 8 7 3 P b F S E E R E V E R S E P b F F O R O R D E R N O .
13.5. C1-Board C1-BOARD (FOIL SIDE) TXNC11DNUUJ T N P A 4 9 9 0 1 C1 S E E R E V E R S E F O R O R D E R N O . P b F C1-BOARD (COMPONENT SIDE) TXNC11DNUUJ R 1 4 2...
13.6. C2-Board C2-BOARD (FOIL SIDE) TXNC21DNUUJ T N P A 4 9 9 1 1 S E E R E V E R S E F O R O R D E R N O . P b F 1 2 3 C2-BOARD (COMPONENT SIDE) TXNC21DNUUJ R 2 9 2...
13.7. C3-Board C3-BOARD (FOIL SIDE) TXNC31DNUUJ 1 2 3 T N P A 4 9 9 2 1 P b F S E E R E V E R S E F O R O R D E R N O . C3-BOARD (COMPONENT SIDE) TXNC31DNUUJ F L 3 0 0...
13.9. SS-Board SS-BOARD (FOIL SIDE) TXNSS1DNUUJ T P 5 7 T P 5 1 T P 5 3 T P 5 6 S S 5 6 S S 5 5 S S 5 4 S S 5 3 T P 5 8 T P 5 4 T P 5 2 T P 5 5...
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SS-BOARD (COMPONENT SIDE) TXNSS1DNUUJ D I P SS53 SS54 SS55 SS56 SS22A TPSS1 SS22 TNPA4979 R 2 8 7 P b F Z A 0 0 2 C 1 0 3 O R D E R N O . CRNo.16 LEPR2 Z A 0 0 3 D 0 0 2...
13.10. SS2 and SS3-Board SS2-BOARD (FOIL SIDE) SS3-BOARD (FOIL SIDE) TXNSS21DNUUJ TXNSS31DNUUJ TNPA4983 1 SS2 P b F LEPR2 S E E R E V E R S E F O R O R D E R N O . D 1 6 4 4 1 D 1 6 4 4 2 D 1 6 4 4 3...
14.2. Electrical Replacement Parts List 14.2.1. Replacement Parts List Notes...
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14.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2144 F1H1H223A970 C 0.22UF, K, 50V Description C2145 F1H1H223A970 C 0.22UF, K, 50V C2146 F1G1H102A730 C 1000UF, 50V K1KA08A00506 8P CONNECTOR C2147...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C4513 F1G1C104A116 C 0.10UF, K, 16V C4775 F1G1C104A116 C 0.10UF, K, 16V C4514 F1G1C104A116 C 0.10UF, K, 16V C4776 F1G1H102A730 C 1000UF, 50V C4517...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C5734 F1K1E106A136 C 10UF, Z, 25V C8128 F1G1C104A116 C 0.10UF, K, 16V C5736 F1J1A106A043 C 0.010UF, K, C8129 F1H1H471A971 C 470UF, 50V C8130 F1H1A1050032 C 10UF, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8302 F1G1C104A116 C 0.10UF, K, 16V C9079 F1G1H220A731 C 22UF, 50V C8304 F1G1H221A731 C 220UF, 50V C9080 F1G1H201A731 C 200 UF, K, 50V C8305 F1G1H221A731 C 220UF, 50V C9081...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9469 F1G1C104A116 C 0.10UF, K, 16V C9923 F1G1C104A116 C 0.10UF, K, 16V C9535 F1G1C104A116 C 0.10UF, K, 16V C9924 F1G1C104A116 C 0.10UF, K, 16V C9536...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D4518 EZAEG2A50AX DIODE IC8502 TVRQ500AMS PAVCA D4520 EZAEG2A50AX DIODE IC8503 TVRQ863S PAVCA D4564 B0BC5R6A0275 DIODE IC9001 TVRQ872S PAVCA D4573...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L8015 J0JHC0000045 CHIP INDUCTOR Q9001 B1ABCF000231 TRANSISTOR L8016 J0JHC0000045 CHIP INDUCTOR Q9002 B1ABCF000231 TRANSISTOR L8017 J0JHC0000045 CHIP INDUCTOR Q9003 B1ABCF000231 TRANSISTOR L8018...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R1210 ERJ2GEJ101 M 100 OHM, R2136 ERJ2GEJ221 M 220 OHM, J,0.063W J,0.063W R1211 ERJ2GEJ683 M 68KOHM, R2137 ERJ2GEJ331 M 330 OHM, J,0.063W J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R3190 D0GB393JA041 M 39KOHM,J,1/16W R4596 ERJ2GEJ221 M 220 OHM, J,0.063W R3191 D0GB393JA041 M 39KOHM,J,1/16W R4597 ERJ2GEJ221 M 220 OHM, R3192 D0GB393JA041 M 39KOHM,J,1/16W J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5638 ERJ2GEJ103 M 10KOHM, R8059 ERJ2RKF91R0 M 249 OHM, J,0.063W 0.063W R5641 ERJ2GEJ473 M 47KOHM, R8060 ERJ2RKF91R0 M 249 OHM, J,0.063W 0.063W R5644...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8137 ERJ2GEJ105 M 1MOHM, R9078 D1BB4302A055 M 43KOHM, 1/10W J,0.063W R9079 D1BB2702A055 M 27KOHM, 1/10W R8138 D0YAR0000007 M 0 OHM 1/4W R9080 D1BB1502A055 M 15KOHM, 1/10W R8139...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9164 ERJ2GEJ103 M 10KOHM, R9404 ERJ2GEJ470 M 47 OHM, J,0.063W J,0.063W R9166 ERJ2GEJ103 M 10KOHM, R9405 ERJ2GEJ470 M 47 OHM, J,0.063W J,0.063W R9187...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9897 ERJ2GEJ103 M 10KOHM, C16017 F2A2T181A007 E 180UF, 220V J,0.063W C16023 F1L2J562A022 C 5600UF, K,6.3V R9898 ERJ2GEJ103 M 10KOHM, C16031 F0C2E155A252 E 0.015UF, 250V J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16472 F1K1E105A029 C 1UF, Z, 25V C16823 F1L2J562A022 C 5600UF, K,6.3V C16490 F1H1C105A008 C 1UF, K, 16V C16842 F2A2C101A169 E 1000UF, 160V C16491 F1L2J1020001 C 1000UF, K,6.3V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description CB13 K1MY55B00002 55P CONNECTOR D16523 B0ECKP000055 DIODE PAVCA CB14 K1MY55B00002 55P CONNECTOR D16524 B0ECKP000055 DIODE PAVCA CB15 K1MY55B00002 55P CONNECTOR D16536 B0ECHR000001 DIODE D16583...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC16151 C0ZBZ0001708 IC PAVCA PC16480 B3PBA0000498 IC IC16241 C0JBAZ002811 IC PC16603 B3PBA0000498 IC IC16251 C0BBBA000024 IC PC16684 B3PBA0000496 IC IC16304 MIP3900MSSCF IC PC16685...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q16503 B1HFPFA00001 TRANSISTOR R16041 D0GF5R6JA047 M 5.6 OHM,J, 0.33W Q16521 B1HFPFA00001 TRANSISTOR R16042 D0GF5R6JA047 M 5.6 OHM,J, Q16523 B1HFPFA00001 TRANSISTOR 0.33W Q16531...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16282 ERJ6GEYJ221V M 220 OHM,J,1/ R16444 ERJT08J5R6V M 5.6 OHM,F,0.33W R16283 ERJ6GEYF473 M 47KOHM,J,1/10W R16451 ERJT08J5R6V M 5.6 OHM,F,0.33W R16284 ERJ6GEYJ224...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16553 ERJ6GEYF473 M 47KOHM,J,1/10W R16660 ERJ6GEYJ222V M 2.2K OHM J 1/ R16561 EXB38V470J RESISTOR ARRAY R16661 ERJ6GEYJ122V M 1.2KOHM,J,1/ R16562 EXB38V470J RESISTOR ARRAY...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16753 ERJ6GEYJ224 M 220KOHM,J,1/ R16891 D1BD4702A044 M 47KOHM, 1/10W R16892 D1BD4702A044 M 47KOHM, 1/10W R16755 ERJT06J123 M 12KOHM,F,0.25W R16893 D1BD4702A044 M 47KOHM, 1/10W R16756...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17217 ERJ3GEYJ101 M 100 OHM,J,1/ R17353 D0GDR00Z0002 M 0 OHM, 1/10W R17372 ERJ3GEY0R00 M 0 OHM, 1/16W R17218 ERJ3GEYJ101 M 100 OHM,J,1/ R17399...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C317 ACMEB104K5T CERAMIC CHIP C819 ACLE334KC 0.22PF CAPACITOR C828 ECJ1VB1H103K C 0.001UF, K, C351 ACMEB104K5T CERAMIC CHIP CAPACITOR C829 ECJ1VB1H102K C 1000PF, K, 50V C352...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description MC451 MDPLSD471 MODULE R319 ERJ6ENF3903 M 390KOHM,J,1/ MC501 MDPTZA101 MODULE R320 ERJ6ENF3903 M 390KOHM,J,1/ MC701 MDPZDA682 MODULE MC801 MLLPC103 MODUIE R321...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R511 D0GB103JA057 M 10K OHM J 1/ R811 ARRCR1F4993T METAL GLAZE FIXED RESISTOR R512 D0GB473JA057 M 47KOHM,J,1/16W R812 ERG12SJ820J M 82 OHM, J,1/2W R513...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C214 ECJ1VB1H103K C 0.001UF, K, AKB2P3S-VH CONNECTOR AKB3P4S-VH-L CONNECTOR C215 ECJ1VB1H332K C 3300PF, K, 50V AKB6P-VH 6P CONNECTOR C216 ACMEB104K2T 25V 0.1P...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R231 ERDS2FJ222 C 2.2KOHM, J,1/ R642 ERJ6GEY0R00V M 0 OHM J 1/10W R643 ERJ3EKF4871 M 4.87KOHM, 1/ R232 D0GB473JA057 M 47KOHM,J,1/16W R233 ERJ6GEYJ511...