Table Of Contents - Sharp R-209KK Service Manual

PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE EXPO-
SURE TO EXCESSIVE MICROWAVE ENERGY
BEFORE SERVICING
CHAPTER 1. WARNING TO SERVICE PERSONNEL
[1] Before Servicing .........................................1-1
[2] When the testing is completed, ..................1-1
[3] After repairing .............................................1-1
CHAPTER 2. MICROWAVE MEASUREMENT PRO-
CEDURE
[1] Requirements: ............................................2-1
[2] Preparation for testing: ...............................2-1
[3] Leakage test: ..............................................2-1
CHAPTER 3. FOREWORD AND WARNING
[1] FOREWORD ..............................................3-1
[2] WARNING ..................................................3-1
[3] DANGER ....................................................3-1
CHAPTER 4. PRODUCT DESCRIPTION
[1] SPECIFICATIONS ......................................4-1
CHAPTER 5. GENERAL INFORMATION
[1] GROUNDING INSTRUCTIONS .................5-1
[2] OVEN DIAGRAM........................................5-1
CHAPTER 6. OPERATION
[1] DESCRIPTION OF OPERATING SE-
QUENCE ...................................................6-1
[2] OVEN SCHENATIC ....................................6-2
[3] DESCRIPTION AND FUNCTION OF
COMPONENTS..........................................6-3
CHAPTER 7. TROUBLESHOOTING GUIDE
[1] TROUBLESHOOTING CHART .................7-1
CHAPTER 8. TEST PROCEDURES
[1] Procedure A : MAGNETRON ASSEMBLY
TEST ..........................................................8-1
[2] Procedure B : POWER TRANSFORMER
TEST ..........................................................8-1
[3] Procedure C : HIGH VOLTAGE RECTIFI-
ER TEST ....................................................8-1
[4] Procedure D : HIGH VOLTAGE CAPACI-
TOR TEST ..................................................8-2
[5] Procedure E : THERMAL CUT-OUT (OV-
EN) TEST ...................................................8-2
[6] Procedure E : TEMPERATURE FUSE
(OVEN) TEST.............................................8-2
[7] Procedure F : SECONDARY INTERLOCK
SWITCH TEST ...........................................8-2
[8] Procedure F : PRIMARY INTERLOCK
SYSTEM TEST...........................................8-3
[9] Procedure G : MONITOR SWITCH TEST .....8-3
[10] Procedure H : BLOWN MINITOR FUSE
TEST ..........................................................8-3
CONTENTS
[11] Procedure I : NOISE FILTER TEST...... . .... 8-4
[12] Procedure J : TOUCH CONTROL PANEL
ASSEMBLY TEST.................................. . .... 8-4
[13] Procedure K : KEY UNIT TEST ............ . .... 8-5
[14] Procedure L : RELAY TEST.................. . .... 8-6
[15] Procedure M : DEFROST TEST ........... . .... 8-6
[16] Procedure N : FOIL PATTERN ON THE
PRINTED WIRING BOARD TEST......... . .... 8-6
CHAPTER 9. TOUCH CONTROL PANEL ASSEM-
BLY
[1] OUTLINE OF TOUCH CONTROL PANEL
[2] DESCRIPTION OF LSI .......................... . .... 9-1
[3] SERVICING FOR TOUCH CONTROL
PANEL ................................................... . .... 9-3
CHAPTER 10. PRECAUTIONS FOR USING LEAD-
FREE SOLDER
[1] Employing lead-free solder .................... . .. 10-1
[2] Using lead-free wire solder .................... . .. 10-1
[3] Soldering................................................ . .. 10-1
CHAPTER 11. COMPONENT REPLACEMENT AND
ADJUSTMENT PROCEDURE
[1] WARNINGS ........................................... . ...11-1
[2] OUTER CASE REMOVAL ..................... . ...11-2
[3] MAGNETRON REMOVAL ..................... . ...11-2
[4] HIGH VOLTAGE COMPONENTS RE-
MOVAL (HIGH VOLTAGE CAPACITOR
AND HIGH VOLTAGE RECTIFIER AS-
SEMBLY) ............................................... . ...11-2
[5] POWER TRANSFORMER REMOVAL .. . ...11-2
[6] POSITIVE LOCK CONNECTOR (NO-
CASE TYPE) REMOVAL ....................... . ...11-3
[7] CONTROL PANEL ASSEMBLY REMOV-
AL .......................................................... . ...11-3
[8] GRAPHIC SHEET AND MEMBRANE
SWITCH REPLACEMENT..................... . ...11-3
[9] POWER SUPPLY CORD REPLACE-
MENT..................................................... . ...11-4
[10] TURNTABLE MOTOR REMOVAL ......... . ...11-4
[11] COOLING FAN MOTOR REMOVAL...... . ...11-4
[12] DOOR SENSING SWITCH/SECONDARY
INTERLOCK SWITCH AND MONITOR
SWITCH REMOVAL .............................. . ...11-5
[13] DOOR SENSING SWITCH/SECONDARY
INTERLOCK SWITCH AND MONITOR
SWITCH ADJUSTMENT ....................... . ...11-5
[14] DOOR REPLACEMENT ........................ . ...11-6
CHAPTER 12. CIRCUIT DIAGRAMS
[1] Pictorial Diagram (Figure S-1) ............... . .. 12-1
[2] Control Panel Circuit (Figure S-2).......... . .. 12-2
[3] Printed Wiring Board (Figure S-3) ......... . .. 12-3
Parts Guide
..... 9-1