1. Manuals
  2. Brands
  3. Bryant Manuals
  4. Portable Generator
  5. ASPAS1BBL015
  6. Owner's manual

Bryant ASPAS1BBL015 Owner's Manual

Liquid-cooled, prepackaged standby generators
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Owner's Manual
Liquid-cooled, Prepackaged
Standby Generators
Model Number:
ASPAS1BBL015
!
!
Not intended for use in critical life support applications.
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT
INSTALLATION!!
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!
This manual should remain with the unit.

Advertisement

Table of Contents
loading

Related Manuals for Bryant ASPAS1BBL015

Summary of Contents for Bryant ASPAS1BBL015

  • Page 1 Owner’s Manual Liquid-cooled, Prepackaged Standby Generators Model Number: ASPAS1BBL015 Not intended for use in critical life support applications. ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!! DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY! This manual should remain with the unit.

  • Page 2: Introduction

    Proper maintenance and care of the generator ensure a minimum number of problems and keep operating expenses at a minimum. See a Bryant Dealer for serv- ice aids and accessories. Operating instructions presented in this manual assume that the standby electric system has been installed by a Bryant Dealer or other competent, qualified contractor.

  • Page 3: Table Of Contents

    Generator AC Neutral Connections ...10 Transfer Switch Signal Connections...10 2.10 Battery Installation ...11 2.11 Preparation Before Start-Up ...11 Table of Contents Bryant Liquid-cooled 15 kW Generators Section 3 — OPERATION...12 Control Console Components...12 Manual Transfer and Startup ...13 Automatic Operation ...13 Weekly Exercise Cycle...13...

  • Page 4: Safety Rules

    If using a procedure, work method or operating technique that Bryant does not specifically recommend, ensure that it is safe for others. Also make sure the procedure, work method or operating technique utilized does not render the generator unsafe.

  • Page 5: Explosion Hazards

    FIRE or EXPLOSION may result. Keep the area surrounding the generator clean and free from debris. • Bryant generator sets may operate using one of several types of fuels. All fuel types are potentially FLAMMABLE and/or EXPLOSIVE and should be handled with care.

  • Page 6: Section 1 - General Information

    • Protect the switch at all times against excessive moisture, dust, dirt, lint, construction grit and cor- rosive vapors. • Failure to utilize a Bryant transfer switch with this generator will void the warranty. Model Rating...

  • Page 7: Generator Fuel System

    (Figure 1.3). Figure 1.3 - Engine Protective Devices Section 1 - General Information Bryant Liquid-cooled 15 kW Generators 1.7.1 LOW OIL PRESSURE SWITCH This switch is normally-closed (N.C.), but is held open by engine oil pressure during engine running.

  • Page 8: Unpacking

    The unit will not start or crank if the fuse is blown. Replace the fuse with one of the same size, type, and rating. Bryant normally uses an AGC fuse rated at 15 amps (part number 022676). Handle shipping cartons and crates with care. Use care to avoid damage from dropping, bumping, colli- sion, etc.

  • Page 9: Fuel Consumption

    14 inches of water column (0.4 to 0.5 psi) at all load ranges. Section 1 — General Information Bryant Liquid-cooled 15 kW Generators 1.12 RECONFIGURING THE FUEL (1.5 liters) All models are configured for natural gas from the factory.

  • Page 10: Engine Oil Recommendations

    Section 2 — Installation Bryant Liquid-cooled 15 kW Generators 1.14 ENGINE OIL RECOMMENDATIONS The unit has been filled with 15W-40 engine oil at the factory. Use a high-quality detergent oil classified “For Service SJ or latest available.” Detergent oils keep the engine cleaner and reduce carbon deposits.

  • Page 11: Generator Location

    Notice that both the STANDBY and the UTILITY power supplies to the transfer switch are protected against overload by a main line circuit breaker. Figure 2.1 – Basic Standby Electric System Bryant recommends the use of a Bryant transfer switch in conjunction with this generator. Bryant...

  • Page 12: Emergency Circuit Isolation Method

    Section 2 — Installation Bryant Liquid-cooled 15 kW Generators EMERGENCY CIRCUIT ISOLATION METHOD This prevents overloading the generator by keeping electrical loads below the wattage/amperage capacity of the generator. If the generator is powering only crit- ical loads, within the wattage/amperage capacity, dur- ing utility power outages, consider using the emer- gency circuit isolation method.

  • Page 13: Battery Installation

    Section 2 — Installation Bryant Liquid-cooled 15 kW Generators • Spilled electrolyte is to be washed down with an acid-neutralizing agent. A common practice is to use a solution of one pound (500 grams) bicarbon- ate of soda to one gallon (4 liters) of water.

  • Page 14: Section 3 - Operation

    Section 3 — Operation Bryant Liquid-cooled 15 kW Generators Before starting the generator for the first time, the installer must complete the following procedures. For follow-up maintenance information and/or service intervals, please refer to Section 4, “Maintenance.” 2.11.2 TRANSFER SWITCH...

  • Page 15: Manual Transfer And Startup

    • Set the generator main circuit breaker to its ON or CLOSED position. Bryant Liquid-cooled 15 kW Generators The generator will start and exercise once every seven days. During this weekly exercise, the unit runs for about 20 minutes and shuts down. Transfer of loads •...

  • Page 16: Section 4 - Maintenance

    Section 4 — Maintenance Bryant Liquid-cooled 15 kW Generators MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES A. EVERY THREE MONTHS 1.Check battery state of charge and condition. 2.Inspect and test fuel system. 3.Check transfer switch. 4.Inspect exhaust system. 5.Check engine ignition system.

  • Page 17: Maintenance Owner/Operator Can Perform

    Look for fuel, oil or coolant leaks. Section 4 — Maintenance Bryant Liquid-cooled 15 kW Generators 4.5.7 INSPECT EXHAUST SYSTEM Inspect the exhaust system at least once every three months. Check all exhaust system pipes, mufflers, clamps, etc.

  • Page 18: Miscellaneous Maintenance

    Section 4 — Maintenance Bryant Liquid-cooled 15 kW Generators Figure 4.2 - Oil Filter After refilling the crankcase with oil, always check oil level on dipstick. NEVER OPERATE ENGINE WITH OIL BELOW THE DIPSTICK “ADD” MARK. 7. Start engine and check for oil leaks.
  • Page 19 3. Have the state of charge and condition checked. This should be done with an automotive-type bat- tery hydrometer. Section 4 — Maintenance Bryant Liquid-cooled 15 kW Generators DANGER Storage batteries give off explosive hydrogen gas. This gas can form an explosive mixture around the battery for several hours after charging.

  • Page 20: Scheduled Maintenance

    Section 4 — Maintenance Bryant Liquid-cooled 15 kW Generators SCHEDULED MAINTENANCE The following is a recommended maintenance schedule for small standby and residential generator sets. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application.
  • Page 21 Correct as necessary. 12. Test the engine and transfer switch safety devices. Correct and/or adjust as necessary. Section 4 — Maintenance Bryant Liquid-cooled 15 kW Generators Level 2 Task Required Task Comp. to be done Comp.
  • Page 22 Section 4 — Maintenance Bryant Liquid-cooled 15 kW Generators Maintenance Level 1 Tasks Recom- mended to be done monthly/ 10 hrs. 13. Initiate an automatic start and transfer of the unit to site load and exercise it for at least 1 hour looking for...

  • Page 23: Section 5 - Troubleshooting

    Under normal operating conditions, if repair of generator set or replacement of any parts is necessary dur- ing the warranty period, you must contact a dealer. Failure to have the repair or replacement performed by a Bryant dealer will result in non-coverage of warranty repair cost. Section 5 — Troubleshooting...

  • Page 24: Section 6 - Notes

    Section 6 — Notes Bryant Liquid-cooled 15 kW Generators 22 Bryant...

  • Page 25: Section 7 - Installation Diagram

    Section 7 - Installation Diagram Bryant Liquid-cooled 15 kW Generators Drawing No. 0E1533-B Bryant 23...

  • Page 26: Section 8 - Electrical Data

    Section 8 - Electrical Data Bryant Liquid-cooled 15 kW Generators Wiring Diagram — Control Panel —Drawing No. 0F5243 24 Bryant BLACK BLACK BLACK...
  • Page 27 Section 8 - Electrical Data Bryant Liquid-cooled 15 kW Generators Electrical Schematic — Control Panel —Drawing No. 0F5244 BLACK BLACK BLUE BLUE Bryant 25...
  • Page 28 Section 8 - Electrical Data Bryant Liquid-cooled 15 kW Generators Wiring Diagram — 1.5L Engine — Drawing No. 0E0343-B CONTROL PANEL CONNECTION LEGEND CC - CONTROL CONTACTOR DIS - DISTRIBUTOR DCA - DC ALTERNATOR FS - FUEL SOLENOID GRD - GROUND...
  • Page 29 Electrical Schematic — 1.5L Engine — Drawing No. 0A7182-C ACTUATOR CONNECTOR Section 8 - Electrical Data Bryant Liquid-cooled 15 kW Generators DC-A 12V BATTERY BLACK LEGEND CC - CONTROL CONTACTOR DCA - DC ALTERNATOR FS - FUEL SOLENOID GRD - GROUND...

  • Page 30: Parts Lists

    ITEM PART NO. QTY. 098290 098941A 098958A 098942A 098225 043146 022097 084543A 098783 037398 0E1326 0A7106 074031 029333A 022507 022473 064526 0E1694 DESCRIPTION ASM MOTOR STEPPER HOUSING GOVERNOR CONNECTOR CONNECTOR INTERFACE ASSEMBLY COVER CONNECTOR HOUSING SCREW FHM #2 X 5/8 SELF TAP SCREW HHC M6-1.0 X 10 G8.8 WASHER LOCK M6-1/4 SCREW PHM M3-0.5 X 12MM...
  • Page 31 ITEM PART NO. QTY. 0D8656 027482 070936 070936C 039253 022145 022129 045771 071956 051730 021991 0D9335 0D9336 0C2454 047411 022097 022473 055414 049813 026850 0A1694 DESCRIPTION BASE MOUNTING 1.5L STNRD & ACSTC WASHER SHAKEPROOF EXT 5/16 STL DAMPENER VIBRATION VIB. ISO. 70-75 DURO SCREW HHC M8-1.25 X 20 G8.8 WASHER FLAT 5/16 ZINC WASHER LOCK M8-5/16...
  • Page 32 30 Bryant...
  • Page 34 32 Bryant...
  • Page 35 Bryant 33...
  • Page 37 ITEM PART NO. QTY. DESCRIPTION 0A4531 ENGINE-1.5L 022473 WASHER FLAT 1/4 ZINC 057822 CLAMP HOSE #8 .53-1.00 0A45310258 GASKET-EXHAUST MANIFOLD 0A4355 MANIFOLD-EXHAUST 0E2632 HEAT SHIELD EXH 1.5L 022097 WASHER LOCK M6-1/4 022507 SCREW HHC 1/4-20 X 1/2 G5 052212 SCREW HHC M10-1.25 X 25 G8.8 046526 WASHER-LOCK-M10 022131...
  • Page 39 ITEM PART NO. QTY. 0D8657 0A5734 0A6237 0A6238 047290A 065852 0A2111 099502 083709 052250 0A7275 022097 035461 022473 0E0726 076749 17 * 075443 056892 0A6284 0A6258 029032 031669 060035 022127 046627 0C7649 0C2454 * FAN GUARD KIT 0E3596 (NOT USED WITH LEVEL ONE GUARDING) DESCRIPTION SUPPORT RADIATOR 1.5L MITSU RADIATOR 1.5L...
  • Page 40 38 Bryant...
  • Page 41 Bryant 39...
  • Page 42 40 Bryant...
  • Page 43 Bryant 41...
  • Page 44 ITEM PART NO. QTY. 077483 038804D 038805B 0742600131 022131 046526 052213 075763 0D8668 050331A 050331 0C2454 025507 027482 DESCRIPTION BATT 12VDC 75-AH 26 (NOT INCLUDED) CABLE BATT RED #4 X 20.00 CABLE BATT BLK #4 X 23.00 ASSY,WIRE#16 RED 1.6 WASHER FLAT 3/8 ZINC WASHER LOCK M10 SCREW HHC M10-1.25 X 20 G8.8...
  • Page 45 SUPPORT, RADIATOR 1.5L MITSU BLANKET, EXHAUST 1.5L MITSU MUFFLER,1.5L ACOUSTIC&STANDARD STRAP MUFFLER 6" DIA SCREW HHC M8-1.25 X 20 G8.8 WASHER FLAT 5/16 ZINC WASHER LOCK M8-5/16 NUT HEX M8-1.25 G8 YEL CHR CAP RAIN 2" SCREW RHM 1/4-20 X 2-1/4 Bryant 43...

  • Page 46: Section 10 - Warranty

    Generac. The ECS Warranty applies only to the emission control system of your new engine. If there is any conflict in terms between the ECS Warranty and the Bryant Warranty, the ECS Warranty shall apply except in circumstances where the Generac Warranty may provide a longer warranty period.

  • Page 47: Emission Control System Warranty

    *Generac engine types covered by this warranty statement include the following: 1) Prepackaged Standby Generator 2) Auxiliary Power Unit (APU) Generator 3) Standby Generator Part 2 Bryant Liquid-cooled 15 kW Generators EMISSION CONTROL SYSTEM WARRANTY 3) Ignition System including: a) Spark plug b) Ignition module...
  • Page 48 "PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS" For a period of two years from the date of original sale, Bryant warrants that its generator will be free from defects in material and workmanship for the items and period set forth below. Bryant will, at its option, repair or replace any part which, upon examination, inspection and testing by a Bryant Dealer, is found to be defective.

Table of Contents