Panasonic TH-42CS510S Service Manual
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Panasonic TH-42CS510S Service Manual

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TABLE OF CONTENTS

1 Safety Precautions----------------------------------------------- 3
1.1. General Guidelines---------------------------------------- 3
1.1.1. Leakage Current Cold Check---------------------- 3
1.) --------------------------------------------------------- 3
2 Warning -------------------------------------------------------------- 4
2.2. About lead free solder (PbF)---------------------------- 5
3 Service Navigation ----------------------------------------------- 6
3.1. Service Hint ------------------------------------------------- 6
4 Specifications ----------------------------------------------------- 7
5 Service Mode ------------------------------------------------------ 9
5.1. How to enter into Service Mode ----------------------- 9
5.1.1. Purpose ------------------------------------------------- 9
5.1.2. Key command ----------------------------------------- 9
5.1.3. How to exit---------------------------------------------- 9
5.1.4. Contents of adjustment mode --------------------- 9
5.1.5. Display of SOS History -----------------------------10
5.1.6. Exit-------------------------------------------------------10
5.1.7. Hotel Mode -------------------------------------------- 11
Model No.
Chassis:
Destination:
PAGE
6 Troubleshooting Guide --------------------------------------- 12
6.1. Check of the IIC bus lines------------------------------ 12
6.1.1. How to access --------------------------------------- 12
6.1.2. Self-check indication only ------------------------- 12
shipment setting ------------------------------------- 12
6.1.4. Exit ------------------------------------------------------ 12
6.1.5. Screen display --------------------------------------- 12
6.2. Power LED Blinking timing chart --------------------- 13
6.3. Method of detecting SOS ------------------------------ 13
6.4. LCD Panel test mode ----------------------------------- 14
6.5. No Power--------------------------------------------------- 14
7.1. Speaker Assy --------------------------------------------- 15
7.2. Metal MTG Fixing --------------------------------------- 16
7.3. Key Button Assembly ----------------------------------- 17
7.4. Screw Assembly------------------------------------------ 18
7.5. Pedestal Assembly -------------------------------------- 19
7.6. Back Cover - Screw & Label -------------------------- 20
7.7. Handling SPEC ------------------------------------------- 21
8 Measurements and Adjustments -------------------------- 22
ORDER NO. MTV1502353CE
TH-42CS510S
KM26
SINGAPORE
© Panasonic Corporation 2015.
LED TV
PAGE

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Summary of Contents for Panasonic TH-42CS510S

  • Page 1: Table Of Contents

    7.5. Pedestal Assembly -------------------------------------- 19 5.1.5. Display of SOS History -----------------------------10 7.6. Back Cover - Screw & Label -------------------------- 20 5.1.6. Exit-------------------------------------------------------10 7.7. Handling SPEC ------------------------------------------- 21 5.1.7. Hotel Mode -------------------------------------------- 11 8 Measurements and Adjustments -------------------------- 22 © Panasonic Corporation 2015.
  • Page 2 TH-42CS510S 8.1. Voltage chart of A-board-------------------------------- 22 8.2. Voltage chart of P-board-------------------------------- 22 9 Block Diagram --------------------------------------------------- 23 9.1. Main Block Diagram ------------------------------------- 23 10 Wiring Connection Diagram --------------------------------- 24 10.1. Wire Dressing --------------------------------------------- 24 10.2. Sponge------------------------------------------------------ 25...

  • Page 3: Safety Precautions

    TH-42CS510S 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-42CS510S 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-42CS510S 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

  • Page 6: Service Navigation

    TH-42CS510S 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, sLD8A, STBY EEP Repairable P BOARD Power Supply Repairable GK BOARD Function SW Repairable K BOARD LED/ RM/ CATS Repairable LD BOARD LED DRIVER...

  • Page 7: Specifications

    TH-42CS510S 4 Specifications Dimensions (W  H  D) 963 mm  610 mm  247 mm (With Pedestal) 963 mm  566 mm  69 mm (TV only) Mass 10.0 Net (With Pedestal) Net (TV only) Power source AC 220-240 V, 50 / 60 Hz Rated power consumption 92.0 W...
  • Page 8 TH-42CS510S Aerial input VHF / UHF Operating Conditions Temperature 0°C - 35°C Humidity 20 % - 80 % RH (non-condensing) Built-in wireless LAN Standard compliance and Frequency range* IEEE802.11a/n 5.15 GHz -5.35 GHz, 5.47 GHz -5.85 GHz IEEE802.11b/g/n 2.40 GHz -2.4835 GHz...

  • Page 9: Service Mode

    TH-42CS510S 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

  • Page 10: Display Of Sos History

    TH-42CS510S Main item Sub item Sample Data OPTION Boot STBY-SET EMERGENCY CLK MODE CLOCK Y/C DELAY DYNAMIC OPT 1 00000000 OPT 2 11100110 OPT 3 00001001 OPT 4 00000000 EDID-CLK HIGH SRV-TOOL DRV CHECK DYNAMIC 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication.

  • Page 11: Hotel Mode

    TH-42CS510S 5.1.7. Hotel Mode Item Function 1. Purpose Hotel Mode Select hotel mode On/Off Restrict a function for hotels. Initial INPUT Select input signal modes. 2. Access command to the Hotel mode setup menu. Set the input, when each time power is switched on.

  • Page 12: Troubleshooting Guide

    TH-42CS510S 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 13: Power Led Blinking Timing Chart

    TH-42CS510S 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow:...

  • Page 14: Lcd Panel Test Mode

    TH-42CS510S 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 15: Disassembly And Assembly Instructions

    TH-42CS510S 7 Disassembly and Assembly Instructions 7.1. Speaker Assy Install the two SP UNIT into SP bracket. Description Ref. Type SPEAKER UNIT SCREW(A3/P5/LBRD4) 6 ± 1 kgf.cm SP BRACKET SP. SPONGE LED PANEL LED PANEL CASE K PRINT WIRE(A10-K10) BARRIER...

  • Page 16: Metal Mtg Fixing

    TH-42CS510S 7.2. Metal MTG Fixing Fix vesa metal and bottom panel into panel and screw. Description VESA METAL BOTTOM METAL WIFI_METAL FELT (5  15  0.35t)

  • Page 17: Key Button Assembly

    TH-42CS510S 7.3. Key Button Assembly Fix pcb at key button bracket and fix at panel. Description KEY BUTTON BRACKET FELT (10  35  0.35t) GROUND SPRING CHASSIS BRACKET A-PCB...

  • Page 18: Screw Assembly

    TH-42CS510S 7.4. Screw Assembly Screwing. Description Ref. Type SCREW(A3/P5/VESA4/MTL4/LBRD4/SP4/WIFI3) 6 ± 1 kgf.cm WIFI MODULE WIFI DONGLE WIRE SIDE AV BRACKET...

  • Page 19: Pedestal Assembly

    TH-42CS510S 7.5. Pedestal Assembly Fix pedestal follow below, need screw first before stick rubber foot. Description NECK BASE L NECK BASE R METAL FRAME BASE COVER RUBBER FOOT RUBBER FOOT BAG (PEDESTAL) M4  12 FLAT HEADSCREW M4  10_FLAT_HEAD_SCREW (BLACK)

  • Page 20: Back Cover - Screw & Label

    TH-42CS510S 7.6. Back Cover - Screw & Label 1. Fix back cover and screw. 2. Stick side button label, model name plate and serial number label. Description Ref. Type BACK_COVER SIDE BUTTON LABEL SCREW(BC9/AV3/CRTL1/SP4) 6 ± 1 Kgf.cm SCREW(BC3/VESA4) 6 ± 1 Kgf.cm...

  • Page 21: Handling Spec

    TH-42CS510S 7.7. Handling SPEC ■ Moving the LCD module The module should be handle by two people and hold on that top and bottom long side by both hands without module warping. Never handle the module with keeping horizontal position when moving the module in order to avoid internal damage and deformation.

  • Page 22: Measurements And Adjustments

    TH-42CS510S 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PANEL12V TP4097 11.3V - 13V SUB3.3V TP5400 3.16V - 3.48V...

  • Page 23: Block Diagram

    TH-42CS510S 9 Block Diagram 9.1. Main Block Diagram XERWE0 XERWE0 STB5/5VS S12/S5 CPU BUS XECS1 CTRL AAR/DATA S5/ S3.3 ERXW (SD-Data-VCC) S9-REG BOOTSWAP Analog XRST 3.3/1.8 HK/CHINA: DTMB ASIC UHS-1 < (SDVOLC) XRSTSTM AN34043A Colombia/Vietnum: T2 STB3.3V/1.2V_REG Support < TV_SOS...

  • Page 24: Wiring Connection Diagram

    TH-42CS510S 10 Wiring Connection Diagram 10.1. Wire Dressing 1. Install LVDS cable into the A-board and LCD panel board. 2. Connect all WIRE. 3. Fix all PET TAPE. Description Remarks 60mm  8 PET TAPE 0.48 110mm  3 PET TAPE 0.33...

  • Page 25: Sponge

    TH-42CS510S 10.2. Sponge Install SPONGE on LVDS cable. Description Remarks SPONGE (W20  L120  T6) SPONGE (W20  L180  T6) LVDS CABLE...
  • Page 26 Model No.: TH-42CS510S P-Board (1/2)
  • Page 27 TH-42CS510S P-Board (2/2)
  • Page 28 TH-42CS510S LD-Board...
  • Page 29 TH-42CS510S A-Board (1/15)
  • Page 30 TH-42CS510S A-Board (2/15)
  • Page 31 TH-42CS510S A-Board (3/15)
  • Page 32 TH-42CS510S A-Board (4/15)
  • Page 33 TH-42CS510S A-Board (5/15)
  • Page 34 Model No.: TH-42CS510S A-Board (6/15)
  • Page 35 Model No.: TH-42CS510S A-Board (7/15)
  • Page 36 Model No.: TH-42CS510S A-Board (8/15)
  • Page 37 Model No.: TH-42CS510S A-Board (9/15)
  • Page 38 Model No.: TH-42CS510S A-Board (10/15)
  • Page 39 Model No.: TH-42CS510S A-Board (11/15)
  • Page 40 Model No.: TH-42CS510S A-Board (12/15)
  • Page 41 Model No.: TH-42CS510S A-Board (13/15)
  • Page 42 Model No.: TH-42CS510S A-Board (14/15)
  • Page 43 Model No.: TH-42CS510S A-Board (15/15)
  • Page 44 Model No.: TH-42CS510S GK-Board...
  • Page 45 Model No.: TH-42CS510S K-Board...
  • Page 46 Model No.: TH-42CS510S P-Board (Foil Side)
  • Page 47 Model No.: TH-42CS510S P-Board (Component Side)
  • Page 48 Model No.: TH-42CS510S LD-Board...
  • Page 49 Model No.: TH-42CS510S A-Board (Foil Side)
  • Page 50 Model No.: TH-42CS510S A-Board (Component Side)
  • Page 51 Model No.: TH-42CS510S GK-Board and K-Board...
  • Page 52 Model No. : TH-42CS510S Parts Location...
  • Page 53 Model No. : TH-42CS510S Packing Exploded View 1...
  • Page 54 Model No. : TH-42CS510S Packing Exploded View 2...
  • Page 55 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1KY14BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0387 CONNECTOR K1MY51BA0526 CONNECTOR C1958 F1G1E103A172 C 0.01UF 25V C2000 F1G1A105A080 C 1UF, 10V C2001 F1G1H102A946 C 1000PF, 50V...
  • Page 56 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5402 F1G1C104A146 C 0.1UF, 16V C5403 F1J0J2260004 C 22UF, 6.3V C5404 F1J0J2260004 C 22UF, 6.3V C5407 F1G1E333A144 C 0.033UF, 25V C5408 F1G1H222A830 C 2200PF, 50V...
  • Page 57 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6799 F1H1H181B052 C 180PF, 50V C6804 F1G1C104A146 C 0.1UF, 16V C6805 F1J1A106A043 C 10UF, 10V C6806 F1J1A106A043 C 10UF, 10V C6809 F1G1C104A146 C 0.1UF, 16V...
  • Page 58 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7801 F1J1H103A900 C 0.01UF, 50V C7802 F1J1H103A900 C 0.01UF, 50V C7803 F1J1E224A272 C 0.22UF, 25V C7804 F1J1H103A900 C 0.01UF, 50V C7805 F1J1H103A900 C 0.01UF, 50V...
  • Page 59 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8116 F1J0G2260001 C 22UF, 4V C8117 F1J0G2260001 C 22UF, 4V C8203 F1G1C104A146 C 0.1UF, 16V C8204 F1G1C104A146 C 0.1UF, 16V C8205 F1G1C104A146 C 0.1UF, 16V...
  • Page 60 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D3103 DZ2J140M0L DIODE D3104 DZ2J140M0L DIODE D3105 DZ2J140M0L DIODE D3106 DZ2J140M0L DIODE D4704 B0JCED000012 DIODE D4785 B0JCED000012 DIODE D5172 DZ2J220M0L DIODE D5173 DA2J10100L...
  • Page 61 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks IC5420 C0DBAYY01299 IC5500 C0DBAYY02430 IC5701 C0DBEYY00226 IC5704 C0DBEYY00102 IC6750 C1AB00004172 IC6800 C1AB00004028 IC7201 C0DBBYY00058 IC7301 C0DBAYY01329 IC7401 C0DBZYY00545 IC7503 C0DBAYY01915 IC7800 C0ZBZ0002179 IC8000...
  • Page 62 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L6765 G1C82NJ00010 COIL L6772 G1CR27JA0097 L6773 G1CR27JA0097 L6774 G1CR27JA0097 L6775 G1CR22JA0097 CHIP BEADS L6776 G1CR27JA0097 CHIP BEADS L6777 G1CR22JA0097 CHIP BEADS L6778 G1CR22JA0097...
  • Page 63 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Q7811 B1ABCN000007 TRANSISTOR R0904 D0GA473JA039 M 47K Ohm, J, 1/16W R0905 D0GA101JA039 M 100 Ohm, J, 1/16W R0906 D0GA101JA039 M 100 Ohm, J, 1/16W...
  • Page 64 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R3168 D0GA333JA023 M 33K Ohm, J, 1/16W R3173 D1BB1003A143 M 100K Ohm, J, 1/10W R3181 D1BD75R0A204 M 75 Ohm , J, 1/16W R3182...
  • Page 65 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R5032 D0GAR00J0005 M 0 Ohm, 1/16W R5100 D0GA101JA039 M 100 Ohm, J, 1/16W R5101 D0GA473JA039 M 47K Ohm, J, 1/16W R5102 D0GA473JA039 M 47K Ohm, J, 1/16W...
  • Page 66 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7104 D0GD102JA052 M 1K Ohm, J, 1/8W R7105 D0GD102JA052 M 1K Ohm, J, 1/8W R7201 ERX1SJR22V M 0.22 Ohm, J, 1/10W R7202 ERX1SJR22V M 0.22 Ohm, J, 1/10W...
  • Page 67 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7412 D0GD153JA052 M 15K Ohm, J, 1/8W R7413 D1BD7503A203 M 750K Ohm, F, 1/8W R7415 D0GD472JA052 M 4.7K Ohm, J, 1/8W R7416 D0GD103JA052...
  • Page 68 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7866 D1BD2003A203 M 200K Ohm, F, 1/8W R7867 D1BD1803A076 M 180K Ohm, F, 1/8W R7868 D0GD222JA052 M 2.2K Ohm, J, 1/8W R7869 D0GD222JA052 M 2.2K Ohm, J, 1/8W...
  • Page 69 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8305 D1BA2491A023 M 2.49k Ohm, F, 1/16W R8306 D0GA360JA023 M 36 Ohm, J, 1/16W R8307 D0GA360JA023 M 36 Ohm, J, 1/16W R8450 D0GA103JA039...
  • Page 70 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks ZA7102 K4AD01A00004 RUG TERMINAL ZA7105 K4AD01A00004 RUG TERMINAL ZA7801 K4AD01A00004 RUG TERMINAL...
  • Page 71 Model No. : TH-42CS510S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1HY05YY0221 WIFI DONGLE WIRE K2CQ2YY00122 AC CORD L0EYAA000052 SPEAKER UNIT N2QAYB000934 REMOTE TRANSMITTER N5HBZ0000109 WIFI MODULE TBL5ZX08911 STAND METAL ASSEMBLY TBM4GD6644 MODEL NAME PLATE...

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